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Samoa LARIUS SUPER NOVA 68:1 Operating And Maintenance Manual

Airless pneumatic pump
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SUPER NOVA 68:1
V1-V2
AIRLESS pneumatic pump
V1 version - metric thread attacks
code
description
65401
Steel on trolley
68401
Stainless steel on trolley
V2 version - NPsm attacks
code
description
CS680CL
Steel on trolley
CS680HL
Heavy duty steel on trolley
CS680SL
Stainless steel on trolley
CS680UL
Heavy duty stainless steel on trolley
w w w . l a r i u s . c o m
EN

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Summary of Contents for Samoa LARIUS SUPER NOVA 68:1

  • Page 1 w w w . l a r i u s . c o m SUPER NOVA 68:1 V1-V2 AIRLESS pneumatic pump V1 version - metric thread attacks code description 65401 Steel on trolley 68401 Stainless steel on trolley V2 version - NPsm attacks code description CS680CL...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    SUPER Nova 68:1 v1- v2 SUPER NOVA 68:1 V1-V2 Airless pneumatique pump INDEX WARNINGS ............4 SUPER NOVA 68:1 V1-V2 MOTOR GROUP ..24 TRANSPORT AND UNPACKING ......5 SUPER NOVA 68:1 V1-V2 HANDTRUCK ..... 26 SUPER NOVA 68:1 V1-V2 AIR GROUP ....28 CONDITIONS OF GUARANTEE ......

  • Page 4: Super Nova 68:1

    SUPER Nova 68:1 v1-v2 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. •...

  • Page 5: Btransport And Unpacking

    SUPER Nova 68:1 v1- v2 TRANSPORT AND SAFETY RULES UNPACKING Read carefully and entirely the following instructions before using the product. Please save these • The packed parts should be handled as indicated in the symbols instructions in a safe place. and markings on the outside of the packing.

  • Page 6: Eworking Principle

    SUPER Nova 68:1 v1-v2 SPRAY GUN BEFORE USING THE EQUIPMENT. The high speed of travel of the product in the hose • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH STAN- can create static electricity through discharges DARD KIT. and sparks. It is suggested to earth the equipment. The pump is earthed through the earth cable of •...

  • Page 7: Gantifreeze System

    SUPER Nova 68:1 v1- v2 In cold weather conditions it is necessary to add antifreeze liquid (G1) in the FRL group (G2). Fig. 1F ANTIFREEZE SYSTEM The machine is equipped with an anti-freeze system that allows it to work even at very low temperatures.

  • Page 8: Hdescription Of The Equipment

    SUPER Nova 68:1 v1-v2 DESCRIPTION OF THE EQUIPMENT ANTI-FREEZE SYSTEM Fig. 1H Pos. description Pos. description Pump feeding air inlet Filter Pneumatic motor Grounding cable Material output Suction filter Material entry Spraying gun Material pumping group High pressure hose Eyebolt for pump transport Air treatment group Material recirculation hose www.larius.com...

  • Page 9: Itypical Installation

    SUPER Nova 68:1 v1- v2 TYPICAL INSTALLATION The SUPER NOVA pump is generally supplied on support for wall fastening or on trolley or on air host. For the correct fastening of the pump on other structures use the 4 holes placed at the base of the pneumatic motor (see the illustration for dimensions).

  • Page 10: Koperation

    SUPER Nova 68:1 v1-v2 OPERATION • In case of long downtime during the use with the plant (for example, all night long at the end of the working day), ensure the product you are using can be left inside the pump and Check all the fittings for connection of the different the different pipes without drying.

  • Page 11: Nroutine Maintenance

    SUPER Nova 68:1 v1- v2 ROUTINE MAINTENANCE PACKING NUT CHECK Always close the compressed air supply and release the pressure in the plant before performing any check or maintenance of the pump. • Check periodically (and each time the pump is operated after a long downtime) that the packing nut is not loosened, causing otherwise the coming out of the product.

  • Page 12: Otroubleshooting

    SUPER Nova 68:1 v1-v2 TROUBLESHOOTING Problem cause solution The pump does not start Feeding air is not enough; Check the air supply. Increase the dia- meter of the feeding hose; Outlet product line clogged; Clean. Disconnect the outlet product pipe. Feed pump at minimum pressure and check if the pump starts without the outlet pipe;...

  • Page 13: Pdisassembly Of The Pneumatic Motor

    SUPER Nova 68:1 v1- v2 DISASSEMBLY OF THE PNEUMATIC MOTOR • Turn counterclockwise the screws (P8) [take care to the Always close the compressed air supply washers (P9)] and remove the support (P7) together with and release the pressure in the plant before the rollers (P10) and the pins (P11).
  • Page 14 SUPER Nova 68:1 v1-v2 • Pull upwards the seat (P17) so as to take out the valves (P18) and the springs (P19) (clean and/or replace the worn parts). • Unscrew the lock nut (P20) [take care of the washer (P21)] by keeping the bush (P22) blocked using a wrench. •...
  • Page 15 SUPER Nova 68:1 v1- v2 • Turn counterclockwise the rod guiding screw (P30) [take care to the washer (P31)] and check the seal inside the screw (P30) is undamaged. • Take out the screws (P32) [take care of the washers (P33)] and remove carefully the cylinder (P34) (do not bend it during extraction in order to avoid that motor piston may damage the internal surface of the cylinder).
  • Page 16 SUPER Nova 68:1 v1-v2 • Check the gas ring inside the support (P39) is undamaged. • Check the gasket (P40) is undamaged and correctly positioned. • Coat the inner walls of the cylinder (P41) with a thin layer of vaseline grease. •...
  • Page 17 SUPER Nova 68:1 v1- v2 • Insert the springs (P19) and the valves (P18) into the seat (P17). Position the seat on the pump support and lay the manifold (P43) on the seat [do not forget the gasket (P27)]. • Fasten the manifold with screws (do not tighten) ensuring it is perfectly parallel to the other manifold and the distance between them is 46 mm (see illustration).

  • Page 18: Qdisassembly Of The Pumping Group

    SUPER Nova 68:1 v1-v2 DISASSEMBLY OF THE PUMPING GROUP GASKETS REPLACEMENT Always close the compressed air supply and release the pressure in the plant before disas- sembling the pumping group. If the product being used is toxic, it is suggested to follow the cleaning procedure on page 7 to avoid the contact with the product during the disassembling of the pumping unit.
  • Page 19 SUPER Nova 68:1 v1- v2 • Loosen the packing gland (Q6) without removing it, by means of the suitable clamping wrench (Q7). Wrench Ref. 20144 Fig. 3Q • Unscrew and remove the gaskets stuffing pack (Q8) by means of a the suitable clamping wrench (Q9). Fig.
  • Page 20 SUPER Nova 68:1 v1-v2 • Remove the packing gland (Q10) to reach the upper sealing gaskets (Q11). Fig. 6Q Fig. 7Q Closed gaskets pack ATTENTION! • Insert the new gaskets pack (Q12) in the slot (Q13). FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED.
  • Page 21 SUPER Nova 68:1 v1- v2 • Unscrew and remove the foot valve (Q14). Fig. 11Q • Remove the stem (Q15) and the sleeve (Q16) from the pumping unit, and extract the sleeve (Q16) from the stem (Q15). Fig. 12Q Fig. 13Q www.larius.com REV.
  • Page 22 SUPER Nova 68:1 v1-v2 • Unscrew and remove the gaskets stuffing pack (Q17) to loose the worn lower sealing gaskets (Q18). Fig. 14Q • Insert the new gaskets pack (Q19) as shown. Fig. 15Q • Assembly according to the following picture. ATTENTION! FOLLOW THE GASKETS ASSEMBLY AS CORRECT ASSEMBLY...

  • Page 23: Super Nova 68:1 Spart Parts

    SUPER Nova 68:1 v1- v2 SUPER NOVA 68:1 SPARE PARTS Air group Super Nova 68:1 V1 and V2 pag.28 Motor group Super Nova 68:1 V1 and V2 pag.24 Handtruck Super Nova 68:1 V1 and V2 pag.27 Pumping group Super Nova 68:1 V1 version pag.34 Filter group Super Nova 68:1 V1 version pag.30...

  • Page 24: Rsuper Nova 68:1 V1-V2 Common Spare Parts

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1 - V2 COMMON SPARE PARTS SUPER NOVA 68:1 V1 - V2 MOTOR GROUP - CODE 65115 WARNING: always indicate code and quantity for each part required. www.larius.com REV. 01 - 10/2021 - Cod. 150200...
  • Page 25 SUPER Nova 68:1 v1- v2 mOtOr GrOUP - sUPer NOVa 68:1 V1 - V2 mOtOr GrOUP - sUPer NOVa 68:1 V1 - V2 Pos. code description Q.ty Pos. code description Q.ty 65115 motor group complete 95070 Manifold 95062 Screw 95072 Manifold gasket 95063 Washer...

  • Page 26: R2 Super Nova 68:1 V1-V2 Handtruck

    SUPER Nova 68:1 v1-v2 GASKETS KIT MOTOR - CODE 40065 MOTOR MOVEMENT INVERSION DEVICE - CODE 40066 Pos. description Q.ty Pos. description Q.ty Leather ring Roller Sealing gasket Copper washer Roller piston Valve housing O-ring O-ring Travese reverse valve Travese reverse valve Manifold gasket Manifold gasket O-ring...
  • Page 27 SUPER Nova 68:1 v1- v2 SUPER NOVA 68:1 V1-V2 HANDTRUCK - CODE 65380 WARNING: always indicate code and quantity for each part required. cOmPLete haNdtrUck - sUPer NOVa 68:1 V1-V2 cOmPLete haNdtrUck - sUPer NOVa 68:1 V1-V2 Pos. code description Pos.

  • Page 28: R3 Super Nova 68:1 V1-V2 Air Group

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1-V2 AIR GROUP - CODE 95145 WARNING: always indicate code and quantity for each part required. air GrOUP - sUPer NOVa 68:1 V1-V2 air GrOUP - sUPer NOVa 68:1 V1-V2 Pos. code description Q.ty Pos.

  • Page 30: Ssuper Nova 68:1 V1 Metric Thread Attacks- Spare Parts

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1 METRIC THREAD ATTACKS- SPARE PARTS SUPER NOVA 68:1 V1 FILTER GROUP WARNING: always indicate code and quantity for each part required. Sold separately Inox 'Inox' label STAINLESS STEEL STAINLESS STEEL VERSIONE VERSION VERSION INOX STEEL...
  • Page 31 SUPER Nova 68:1 v1- v2 FiLter GrOUP - sUPer NOVa 68:1 V1 metric thread attacks Pos. code description Q.ty 65021 complete stainless steel filter 65022 complete steel filter 65180 Stainless steel filter container 65080 Steel filter container 95219 90 mesh filter sieve 65078 Sieve support 65095...

  • Page 32: S2 Super Nova 68:1 V1 Stem Group

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1 STEM GROUP WARNING: always indicate code and quantity for each part required. LOWER SEALING GASKETS PACK PACCO DI TENUTA INFERIORE 12/C 12/B 12/A CORRECT CORRETTO ASSEMBLY MONTAGGIO NOTE The orientation of the lower sealing gaskets pack is opposite respect to the upper sealing gaskets pack.
  • Page 33 SUPER Nova 68:1 v1- v2 stem GrOUP - sUPer NOVa 68:1 V1 metric thread attacks Pos. code description Q.ty 65026 stainless steel complete stem 65068 Fitting 65067 Fitting 65066 Coupling ring 65065 Coupling bush 65264 Pumping stem 65263 Pumping stem gasket 65362 Stainless sleel gaskets stuffing stem 91010...

  • Page 34: S3 Super Nova 68:1 V1 Pumping Group

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1 PUMPING GROUP WARNING: always indicate code and quantity for each part required. UPPER SEALING PACCO DI TENUTA GASKETS PACK SUPERIORE CORRETTO CORRECT MONTAGGIO ASSEMBLY NOT INCLUDED IN PUMPING ASSEMBLY NON INCLUSI NELL’ASSIEME POMPANTE NOTE The orientation of the upper sealing gaskets pack is opposite respect to the...
  • Page 35 SUPER Nova 68:1 v1- v2 PUmPiNG GrOUP - sUPer NOVa 68:1 V1 metric thread attacks Pos. code description Q.ty 65034 stainless steel pumping group 65033 steel pumping group 65269 Packing gland 65043 Complete gasket pack 98213 Gaskets stuffing female nut 95515 Gasket PTFE 95516...

  • Page 36: S4 Super Nova 68:1 V1 Foot Valve Body

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V1 FOOT VALVE BODY WARNING: always indicate code and quantity for each part required. STEEL VERSIONE VERSION ZINCATA STAINLESS VERSIONE STEEL VERSION INOX www.larius.com REV. 01 - 10/2021 - Cod. 150200...
  • Page 37 SUPER Nova 68:1 v1- v2 FOOt VaLVe BOdY - sUPer NOVa 68:1 V1 metric thread attacks Pos. code description Q.ty 65031 stainless steel complete foot valve group m36X2 65032 steel complete foot valve group m36X2 65174 OR 4300 65074 OR 4237 65155 Spacer 65154...

  • Page 38: Tsuper Nova 68:1 V2 Npsm Attacks- Spare Parts

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V2 NPSM ATTACKS - SPARE PARTS SUPER NOVA 68:1 V2 FILTER GROUP WARNING: always indicate code and quantity for each part required. Separately sold Acquistabile separatamente Inox 'Inox' label STEEL STAINLESS STEEL VERSIONE VERSION VERSION ALLUMINIO...
  • Page 39 SUPER Nova 68:1 v1- v2 FiLter GrOUP - sUPer NOVa 68:1 V2 NPsm attacks Pos. code description Q.ty 65021/1 complete stainless steel filter 65022/1 complete steel filter 65180 Filter container stainless steel version 65080 Filter container steel version 95219 Filter sieve 65078 Sieve support 65095...

  • Page 40: T2 Super Nova 68:1 V2 Stem Group

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V2 STEM GROUP - COD. 65026/2 WARNING: always indicate code and quantity for each part required. LOWER SEALING PACCO DI TENUTA GASKETS PACK INFERIORE CORRECT CORRETTO ASSEMBLY MONTAGGIO NOTE The orientation of the lower sealing gaskets pack is opposite respect to the upper sealing gaskets pack.
  • Page 41 SUPER Nova 68:1 v1- v2 stem GrOUP - sUPer NOVa 68:1 V2 NPsm attacks Pos. code description Q.ty 65026/2 complete stainless steel stem 65026/3 complete stainless steel stem heavy duty 65068 Fitting 65067 Safety nut 65066 Coupling ring 65065 Coupling bush 65264/2 Pumping stem stainless steel 65264/3 Pumping stem stainless steel Heavy duty 65263/1 Pumping stem gasket...

  • Page 42: T3 Super Nova 68:1 V2 Pumping Group

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V2 PUMPING GROUP WARNING: always indicate code and quantity for each part required. UPPER SEALING PACCO DI TENUTA GASKETS PACK SUPERIORE CORRETTO CORRECT MONTAGGIO ASSEMBLY NOT INCLUDED IN PUMPING ASSEMBLY NON INCLUSI NELL’ASSIEME POMPANTE NOTE The orientation of the upper sealing gaskets pack is opposite respect to the...
  • Page 43 SUPER Nova 68:1 v1- v2 PUmPiNG GrOUP - sUPer NOVa 68:1 V2 NPsm attacks Pos. code description Q.ty 65034/2 stainless steel pumping group 65033/2 steel pumping group 65034/3 stainless steel pumping group heavy duty 65033/3 steel pumping group heavy duty 65269 Packing gland steel version 65269/1...

  • Page 44: T4 Super Nova 68:1 V2 Foot Valve Body

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V2 FOOT VALVE BODY WARNING: always indicate code and quantity for each part required. STEEL VERSIONE VERSION ZINCATA STAINLESS VERSIONE STEEL INOX VERSION www.larius.com REV. 01 - 10/2021 - Cod. 150200...
  • Page 45 SUPER Nova 68:1 v1- v2 FOOt VaLVe BOdY - sUPer NOVa 68:1 V2 FOOt VaLVe BOdY - sUPer NOVa 68:1 V2 NPsm attacks NPsm attacks Pos. code description Q.ty Pos. code description Q.ty Stainless steel complete foot valve 65151 Foot valve body stainless steel 65031/1 group 65051...

  • Page 46: T5 Super Nova 68:1 V2 Aspiration System

    SUPER Nova 68:1 v1-v2 SUPER NOVA 68:1 V2 ASPIRATION SYSTEM WARNING: always indicate code and quantity for each part required. asPiratiON sYstem - sUPer NOVa 68:1 V2 asPiratiON sYstem - sUPer NOVa 68:1 V2 NPsm attacks NPsm attacks Pos. code description Q.ty Pos.

  • Page 47: Uatex Certificate

    SUPER Nova 68:1 v1- v2 ATEX CERTIFICATION DESCRIPTION These safety instructions refer to the installation, use and maintenance of LARIUS piston pneumatic transfer pumps SUPER NOVA series for the use in potentially explosive areas in presence of gas or vapours. LARIUS SUPER NOVA series pneumatic piston These instructions should be followed in addition pumps are group II mechanical devices for use in...
  • Page 48 SUPER Nova 68:1 v1-v2 SAFETY INSTRUCTIONS FOR THE INSTALLATION IN DANGEROUS AREAS Before installation please read carefully the use and maintenance manual. All maintenance operations must be carried out as reported in the manual. • The grounding cable of these pumps must be connected by means of suitable electrical connector. •...

  • Page 49: Declaration Of Conformity Super Nova 68:1 V1

    SUPER Nova 68:1 v1- v2 ce decLaratiON OF cONFOrmitY company LariUs srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY tel: +39 0341 621152 Fax: +39 0341 621243 e-mail: larius@larius.com Declares under his owns resonsibility that the product: sUPer NOVa 68:1 V1 airless pneumatic pump complies with the directives: - ec directive 2006/42 machinery directive...

  • Page 50: Declaration Of Conformity Super Nova 68:1 V2

    SUPER Nova 68:1 v1-v2 ce decLaratiON OF cONFOrmitY company LariUs srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY tel: +39 0341 621152 Fax: +39 0341 621243 e-mail: larius@larius.com Declares under his owns resonsibility that the product: sUPer NOVa 68:1 V2 airless pneumatic pump complies with the directives: - ec directive 2006/42 machinery directive...
  • Page 52 LariUs srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

This manual is also suitable for:

6540168401Cs680clCs680hlCs680slCs680ul

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