Samoa Ghibli 26:1 EXT Instruction Manual

Pneumatic pump for extrusion

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Operating and maintenance manual (42 pages)

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Pneumatic Pump for Extrusion

Ghibli

26:1 EXT

Certified pump ATEX Ex II 2 G c IIB T6

GHIBLI 26:1 Pneumatic Pump for Extrusion

LA96991

Long Version

GHIBLI 26:1 Pneumatic Pump for Extrusion

LA96990

Short Version

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Page 1 www.larius.com Pneumatic Pump for Extrusion Ghibli 26:1 EXT Certified pump ATEX Ex II 2 G c IIB T6 GHIBLI 26:1 Pneumatic Pump for Extrusion LA96991 Long Version GHIBLI 26:1 Pneumatic Pump for Extrusion LA96990 Short Version https://www.larius.com/wp-content/uploads/GHIBLI26_I.pdf https://www.larius.com/wp-content/uploads/GHIBLI26_UK.pdf https://www.larius.com/wp-content/uploads/GHIBLI26_E.pdf https://www.larius.com/wp-content/uploads/GHIBLI26_RU.pdf...
Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
Page 3: Table Of Contents
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a SAMOA product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.
Page 4: Awarnings
GHIBLI 26:1 EXT WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things.
Page 5: Bworking Principle
WORKING PRINCIPLE GHIBLI 26:1 EXT is a high pressure pneumatic pump used for extrusion and transferring of high viscosity products. The pump is essentially constituted of an air motor and of a structure called "material pumping group" or simply "pumping group".
Page 6: Ddescription Of The Equipment
GHIBLI 26:1 EXT DESCRIPTION OF THE EQUIPMENT Fig. 1D Pos. Description Pos. Description Pump feed air inlet Bleeder valve Wet cup Upper packing nut Material pumping group Pneumatic motor Material outlet Shovel plate Material shovel plate ED. 13 - 01/2025 - Cod. 150093...
Page 7: Etransport And Unpacking
GHIBLI 26:1 EXT TRANSPORT AND SAFETY RULES UNPACKING • THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT • The packed parts should be handled as indicated in the THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY symbols and markings on the outside of the packing.
Page 8: Htypical Installation
GHIBLI 26:1 EXT TYPICAL INSTALLATION • TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN BEFORE USING THE EQUIPMENT. GHIBLI PUMP 26 :1 is usually supplied complete with shovel • ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH plate and fastened on a double post ram (see illustration).
Page 9: Isetting-Up
GHIBLI 26:1 EXT SETTING-UP At the start of each working day, make sure that the ring nut is filled with hydraulic oil (ref. LA16340); PUMP FASTENING ON THE RAM the oil facilitates the sliding of the piston and For the correct fastening of the pump on the ram, use the holes prevents any material which may have leaked placed on the base of the pneumatic motor.
Page 10: Kcleaning At The End Of The Work
GHIBLI 26:1 EXT CLEANING AT THE END OF THE WORK By "cleaning at the end of the work" is meant the cleaning to • Point the spray gun or the delivery valve at a container and carry out in case of use with a different product or if a long period drain all the product left inside the pump till a clean solvent of storage is foreseen.
Page 11: Mdisassembly And Reassembly Of The Pumping Unit
GHIBLI 26:1 EXT DISASSEMBLY AND REASSEMBLY OF THE PUMPING UNIT Always close the compressed air supply and release the pressure in the plant beforecarrying out the disassembly of the pumping group. In case the product being used is toxic, follow the procedure of cleaning described on page 8 to avoid the contact with the product during the disassembly of the pumping group.
Page 12 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 3.1 Disconnect the pumping group (3a) from the motor (3b) Necessary tools and equipment Procedure 4.1 Unscrew the nuts (4a) using a wrench (4b) ED. 13 - 01/2025 - Cod. 150093...
Page 13 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 5.1 Slide the complete pumping group (5a) ED. 13 - 01/2025- Cod. 150093...
Page 14 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 6.1 Remove the component (6a) 6.2 Slide off the component (6b) 6.3 Loosen the ring nut (6c) with pin (6d) 6.4 Unscrew and remove the ring nut (6e) ED. 13 - 01/2025 - Cod. 150093...
Page 15 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 7.1 Push downwards the motor piston rod (7a) till the shovel plate comes out of the housing (7b) Necessary tools and equipment Procedure 8.1 Unscrew and remove the components (8a), (8b) e (8c)
Page 16 GHIBLI 26:1 EXT Procedure 9.1 Unscrew the cylinder (9a), remove the washer (9b) and the shutter housing (9c) Necessary tools and equipment Procedure 10.1 Unscrew the component (10a) and slide the rod (10b) 10.2 Unscrew the component 10c) and remove the copper rings (10d) ED.
Page 17 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 11.1 Remove the superior seals 11.2 Clean and lubricate the gasket housing and replace it with the new spare parts (11a) SUPERIOR SEALS NOTE Follow the direction of rotation of gaskets A: Female STEEL ring cod.
Page 18 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 12.1 Remove the inferior seals 12.1 Clean and lubricate the gasket housing and replace it with the new spare parts (12a) NOTE Direction Follow the direction of rotation of gaskets of assembly...
Page 19 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 14.1 Unscrew the component (14a) and slide the rod 14.2 Clean and lubricate the gasket housing and replace it with the new spare parts (14b) PTFE Polietilene Direction of assembly ED. 13 - 01/2025- Cod. 150093...
Page 20 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 15.1 Unscrew the component (15a) and slide the rod 15.2 Check the wear of components (15b) and (15c) and replace it if necessary 15.3 Clean and lubricate the threaded area and reassemble the component...
Page 21 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 17.1 Insert the component (17a) and screw the rod 17.2 Insert the copper rings , reassemble the component (17b) and insert the rod (17c) 17.3 Screw the component (17d) ED. 13 - 01/2025- Cod. 150093...
Page 22 GHIBLI 26:1 EXT Necessary tools and equipment Necessary tools and equipment Procedure 19.1 Insert e screw the ring nut (19a) 19.2 Fix the ring nut (19a) with the pin (19b) ED. 13 - 01/2025 - Cod. 150093...
Page 23 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 20.1 Insert the component (20a) 20.2 Insert the component (20b) and and screw with the wrench Necessary tools and equipment Procedure 21.1 Insert the complete pumping group (21a) 21.2 Screw the two nuts (21b) and (21c) using two wrench (21d) and (21e)
Page 24 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 22.1 Connect the pumping group (22a) to motor (22b) Necessary tools and equipment Procedure 23.1 Connect the component (23a) to pump (23b) ED. 13 - 01/2025 - Cod. 150093...
Page 25: Nmanual Reset Of The Pneumatic Motor
GHIBLI 26:1 EXT Necessary tools and equipment Procedure 24.1 Reassemble the shovel plate MANUAL RESET OF THE PNEUMATIC MOTOR • The feed air pressure of the pump must never be higher than the maximum value indicated in the technical data. Exceed this value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal.
Page 26: Odisassembly And Reassembly Of The Pneumatic Motor
GHIBLI 26:1 EXT DISASSEMBLY AND REASSEMBLY OF THE PNEUMATIC MOTOR Necessary tools and equipment Procedure 1.1 Close the compressed air supply to the pump and release the residual pressure in the plant. 1.2 Unscrew the motor cap (1a) and pull it upwards together with the guide rod (1b) (1e) 1.3 Hold the guide rod (1b) and remove the plug (1a) (using...
Page 27 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 2.1 Remove the screws (2a) and the washers (2b). (2c)(2d) Procedure 3.1 Carefully extract the motor cylinder (3a) fom the pump. ED. 13 - 01/2025- Cod. 150093...
Page 28 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 4.1 Check the condition of each part of the motor. Motor cylinder 4.2 For any eventual replacement of the screws (4a) of the traverse (4b), for their reassembly and correct adjustment see the drawing to the side...
Page 29: Pproblems And Solutions
GHIBLI 26:1 EXT PROBLEMS AND SOLUTION Problem Possible cause Solution The pump does not start Feed air not sufficient Check on the air supply line. Increase the diameter of the feed hose Outlet product line clogged Clean. Disconnect the outlet hose of the...
Page 31: Spare Parts
GHIBLI 26:1 EXT SPARE PARTS Complete pumping motor pag. 30 Spare part list pump group pag. 32 Spare part list pump group stainless steel pag. 34 ED. 13 - 01/2025- Cod. 150093...
Page 32: Qexploded View Of Pneumatic Motor
GHIBLI 26:1 EXT EXPLODED VIEW OF PNEUMATIC MOTOR WARNING: always indicate code and quantity for each part required. 10 10 11 11 12 12 13 13 11 11 10 10 17 17 18 18 14 14 15 15 16 16...
Page 33 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty LA96811 Complete motor 20 LA96027 Complete valve screw 1 LA96001 21 LA33031 Washer 2 LA95075 O-Ring 22 LA96016 Piston rod 3 LA96003 Motor cylinder 23 LA96017 Complete bush 4...
Page 34: Rexploded View Of Pumping Standard Group La96916 - Pumping Long La96917
GHIBLI 26:1 EXT EXPLODED VIEW OF PUMPING STANDARD GROUP LA96916 - PUMPING LONG LA96917 WARNING: always indicate code and quantity for each part required. Fig. 1R ED. 13 - 01/2025 - Cod. 150093...
Page 35 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty 1 LA96073 O-ring 27 LA96889 Seal 2 LA91810 Connection sleeve 28 LA96988 Piston rod LA91814 Standard joining extension cable 29 LA96880 Ball clamp pin 3 LA91816 Long joining extension cable 30...
Page 36: Sexploded View Of Stainless Steel Pumping Group Standard La99916 - Long La99917
GHIBLI 26:1 EXT EXPLODED VIEW OF STAINLESS STEEL PUMPING STANDARD GROUP LA99916 - STAINLESS STEEL PUMPING LONG LA99917 WARNING: always indicate code and quantity for each part required. Fig. 1S ED. 13 - 01/2025 - Cod. 150093...
Page 37 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty 1 LA96073 O-ring 27 LA96879 Ball guide 2 LA91810 Connection sleeve 28 LA4060 Ball LA91814 Standard joining extension cable 29 LA96045/1 Connector for suction valve 3 LA91816 Long joining extension cable 30...
Page 38: Atex Certificate
GHIBLI 26:1 EXT ATEX CERTIFICATE Safety instructions for using GHIBLI series pneumatic piston transfer pumps in high risk environments where potentially explosive gasses or vapours are present. DESCRIPTION These safety instructions refer to the installation, use and GHIBLI series pneumatic piston pumps are group...
Page 39 GHIBLI 26:1 EXT SAFETY INSTRUCTIONS FOR INSTALLATION IN HAZARDOUS AREAS Read the indications provided in the user and Larius S.r.l. maintenance manual carefully prior to installa- Via Stoppani, 21 tion. All of the maintenance operations must be 23801 Calolziocorte (LC) performed according to the indications provided in the manual.
Page 40 GHIBLI 26:1 EXT ED. 13 - 01/2025 - Cod. 150093...
Page 41: Declaration Of Conformity
GHIBLI 26:1 EXT CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: GHIBLI 26:1 EXT...
Page 42 TEL. +1 (828) 645-2290 - FAX: +1 (828) 658 0840 TEL.: +44 1942 850600 - FAX: +44 1942 812160 ©Copyright, SAMOA INDUSTRIAL, S.A. SAMOA Industrial, S.A. is an ISO 9001, ISO 14001 and ISO 45001 certified company. Contact us today! Visit www.samoaindustrial.com for more information.

This manual is also suitable for:

La96991 La96990