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Related Manuals for Colorjet VERVE
Summary of Contents for Colorjet VERVE
- Page 3 This guide refers as the reference tool which guides the service engineer how to install the VERVE machine without anyone else assistance. The information provided in this document ensures its uniqueness and language quality.
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Page 4: Table Of Contents
3. “Ink Not Filling” ............................31 4. “Ink Drop Formation” ..........................31 5. “Head Nozzles Not Firing” ........................31 6. “Print Stops In Between Printing” ......................32 7. “Print Margin Is Shifting Or Junk Printing” ..................... 32 VERVE Page | 2... - Page 5 10. “UV Lamp Not Working” ........................33 11. “Negative pressure drop / not working” ....................33 12. “Media not sticking to Bed” ......................... 34 13. “Print not drying” ..........................34 14. “UV Lamp Shutter Not Working” ......................34 VERVE Page | 3...
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Page 6: Site Layout
1. Site Layout The Site Layout of the printer is shown as below: Fig 1: Displaying the Site Layout VERVE Page | 4... -
Page 7: Site Preparation
The printer should be installed in a clean, dust-free environment, with temperature and relative humidity range which are given as below: • Power ON: Temperature : 18 to 28 Humidity : 20 to 60%RH (Non-condensing) • Power OFF: Temperature: 5 to 40 Humidity : 20 to 80%RH (Non-condensing) VERVE Page | 5... -
Page 8: Safety Requirements
Power supply range should be 220V voltage (± 10%) and AC 50Hz or 60Hz • Power should be uninterrupted and is 7 kilowatt • Power outlets are required 40 AMP Note: Power cords are packed with printer box. VERVE Page | 6... -
Page 9: Preparation Before Installation
Appropriately calibrate the print head for high-quality printing services • o Use recommended ink only o Don’t shake the ink bottle or pouch o Store ink in the mentioned site area to avoid dry or damage VERVE Page | 7... -
Page 10: Assembling The Printer
Step 4: Tighten all the skews of the Control Panel unit to fix it with the machine, as shown below: Fig 2: Fixing Screws Step 5: Fix all the Control Panel connectors to the machine, as shown below: Fig 3: Connecting Control Panel Connectors VERVE Page | 8... - Page 11 Now, the machine gets assembled and you can work on it, as shown below: Fig 4: Displaying the Assembled Machine VERVE Page | 9...
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Page 12: Head Installation
Step 2: Fix the Air Releasing pipe on one end of the Ink Inlet Tube, as shown below: Air Releasing Pipe Fig 6: Fixing the Air Releasing Pipe Step 4: Mount the Print Head in the slot on the Head Plate (Refer to Fig 6). VERVE Page | 10... - Page 13 Step 8: Insert one end of the head cable on the top of the Print Head by following the arrow mark and gently press it to fix, as shown in the image below: Arrow Mark Fig 8: Inserting the Head Cable on the Top of Print Head VERVE Page | 11...
- Page 14 Step 12: Perform the Head Blotting to gently clean the Print Head (Refer to Head Cleaning section). Step 13: Perform the Nozzle Test to check the nozzle status of all the Print Heads. Now, the Print Head gets installed. VERVE Page | 12...
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Page 15: Installation Of Printer Manager
Extracting files window appears and starts extracting the supportive files of the DotNet framework, as shown below: Fig 12: Extracting the DotNet Files Now, the installer starts the installation of the framework by extracting all the supportive files. VERVE Page | 13... - Page 16 Step 4: Click on the Install button on the Setup window. The Installation Progress window appears, as shown below: Fig 14: Displaying the Installing Process Progress On completing the installation process, the Installation Is Completed window appears. VERVE Page | 14...
- Page 17 Follow these steps to install the printer manager software: Step 1: Insert the installer CD of the printer manager in the CD-ROM. The installation process gets started automatically, as shown in the image below: Fig 16: Preparing the System for Installation VERVE Page | 15...
- Page 18 Fig 17: The Welcome Printer Manager Setup Wizard Step 2: Click on the Next button to start the installation of the printer manager (Refer to Fig 17). The Select Installation Folder window appears as shown below: Fig 18: The Select Installation Folder Window VERVE Page | 16...
- Page 19 The User Account Control window appears on the screen, as shown below: Fig 20: The User Account Control Window Step 5: Click on the Yes button to confirm that it an authorized program installation (Refer to Fig 20). VERVE Page | 17...
- Page 20 Step 6: Click on the Next button to complete the installation process (Refer to Fig 21). Now, the installation of Printer Manager is completed and the Installation Complete window appears on the screen, as shown below: Fig 22: The Installation Complete Window VERVE Page | 18...
- Page 21 Fig 23: Displaying the User Interface of Printer Manager Note: To open the printer manager window, you must connect the printer with the system (Laptop) using the USB cable and switch on it from the front panel (Printer Front Panel). VERVE Page | 19...
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Page 22: Head Alignment
When there is angular error in a head’s placement, the line formed by that head shall have breaks and appear jagged as shown in the image below: Fig 25: Defect in Angle Check Let’s discus the next vertical check. VERVE Page | 20... - Page 23 Yellow) with the reference color (Magenta). Note: During the mechanical checks, it may possible that it will disturb the angle check or vertical check. Thus, repeat the mechanical check until the perfect alignment condition is achieved. VERVE Page | 21...
- Page 24 Step 2: Click on the Angle Check or Vertical Check button to verify the result (Refer to Fig 28). On clicking this button, their result will be printed on the media. Check the result and perform the remedial action accordingly. VERVE Page | 22...
- Page 25 After performing the mechanical checks, click on the Next button, user is redirected to the software calibration screen, as shown in the below images: Fig 29: Displaying the Bidirectional Check in Calibration Wizard VERVE Page | 23...
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Page 26: Advanced Operations
Fig 31: Displaying the Control System of the Air Reservoir Tank To control negative pressure, there are two negative pressure meters from which one is used for colors (include yellow, magenta, cyan, and black) and other for white color. VERVE Page | 24... - Page 27 The above screen displays the 1-P, if you again press the SET button, then the 2-P appears on the same screen. Step 2: Press the Up or Down button to set the required negative pressure, as shown below: Fig 35: Using the Up or Down Button VERVE Page | 25...
- Page 28 Fig 36: Displaying the Negative Pressure Control Board The above screen consists setting buttons viz. UP, DOWN, MOVE L, and SET which are used for setting and controlling the negative pressure. Now, the desired negative pressure gets set. VERVE Page | 26...
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Page 29: Maintenance
• Some parts of the machine like motor generate lots of heat during working. Thus, one should arrange proper ventilation for long life of the machine. VERVE Page | 27... -
Page 30: Control System Maintenance
• Keep water, ink, and oil away from the Encoder ruler to avoid Encoder ruler error. • Encoder sensor shouldn’t work in corrosion environment, thus environmental condition should be according to the environment condition. VERVE Page | 28... -
Page 31: Ink Supply System Maintenance
Keep the print head away from light to avoid dry out situation. • Prevent the object or human body with static contact the print head. • Print head nozzles should be keep away from hands, ink, flush, etc. • Should be kept clean, and prevent oxidation. VERVE Page | 29... -
Page 32: Troubleshooting
2. USB Cable USB Cable is loosely connected Check and tighten the USB cable to the printer Replace it, if faulty USB Cable is faulty 3. Printer Not Initialized Refer to Printer Not Initialized Section VERVE Page | 30... -
Page 33: Ink Not Filling
Replace it, if faulty Head Cables are faulty 3. Ink Pipes No ink in ink pipes Refill ink Cuts in ink pipe Replace ink pipe, if faulty Loose connection Check the connection and fix it, if loose VERVE Page | 31... -
Page 34: Print Stops In Between Printing
Improper head alignment Correctly Align the Print Heads (Refer to the Head Alignment section) 2. Ink Recommended ink is not used Only use the recommended ink Ink is stored at unfavorable Ink is stored at favorable environment environment VERVE Page | 32... -
Page 35: Lines In Print
Vacuum is not generated by Check and replace the pump pump (pump failure) Vacuum Pump Vacuum pump connector is loose Tighten the Vacuum Pump connector Ink/Air Tube ink/air tube having Check and replace it, if required leakage/cut/loose on fitting joints VERVE Page | 33... -
Page 36: Media Not Sticking To Bed
Check and replace, if required (Contact to factory for more details) 14. “UV Lamp Shutter Not Working” Problematic Parts Reasons Correction Steps 1. UV Lamp Settings UV Lamp settings are incorrect Correct the UV Lamp settings VERVE Page | 34... - Page 38 For Any Query Please Contact Us www.colorjetgroup.com Call us on +91-120-4548195 Email on info@colorjetgroup.com For Ink Enquiry:- sales@colorjetgroup.com For Support:- support@colorjetgroup.com...
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