Download Print this page

Panasonic Tro-Reel 60A Operation Manual

For indoor and outdoor use
Hide thumbs

Advertisement

Quick Links

The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
■ Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■ After reading, keep this Operation / Installation Manual with you for your reference.
■ Ask qualified electrician for troubleshooting and maintenance.
  Please be sure to show this Operation / Installation Manual to that engineer.
■ We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
  deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
  environment, etc. butdegrading the year.
  In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
     ・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
     ・ If you have trouble checking in, please contact the electrician.
     ・ This product is an important asset - customers. Please check and the following things must be observed.
     ・ This product is an important asset of customers. Please check and understand the following text carefully.
  In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
 ● 
Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
 ● 
Use at ambient temperature -10 ~ 40 . If you use outside this temperature range, please contact Panasonic Corporation.
 ● 
If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
The replacement product is required for electrical worker qualifications.
 ● 
Do not use the collector shoes past replacement indication lines.
 ● 
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
 ● 
Be sure to do a pre-use test run of equipment and do periodic inspections.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
 ● 
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
 ● 
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit's
 ● 
conductor surface.poor contact may occur.
If products are not used for a long period of time, the unit's conductor surfaces may become oxidized, resulting in poor contact.
 ● 
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
 ● 
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.   Observe may cause injury to your fingers.
 ● 
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
 ● 
Observe, damage to the ducts, may cause injury.
When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
 ● 
Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
 ● 
When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
 ● 
Failure to conform to this table may cause poor collector arm contact or separation from wires.
When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
 ● 
Failure to do so may cause fire due to sparks.
Panasonic Corporation Power Components Business Unit
1048,kadoma,kadoma,oosaka,571-8686,japan Telephone:+81-06-6908-1131
©Panasonic Corporation 2012
Tro-Reel Operation Manual
60A/150A/200A/300A(For indoor and outdoor use)
Precautions on installation
Warning
Caution
For keeping

Advertisement

loading

  Summary of Contents for Panasonic Tro-Reel 60A

  • Page 1 Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur  ●  Use at ambient temperature -10 ~ 40 . If you use outside this temperature range, please contact Panasonic Corporation.  ●  If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
  • Page 2: Precautions On Installation

     Otherwise, electric shock, fire or damage due to falling of equipment may occur. Use at ambient temperature -10 ~ 40 . If you use outside this temperature range, please contact Panasonic Corporation.  ●  Install this product according to the construction rules in Electrical Equipment Technical Standards .
  • Page 3 Maintenance schedule of Tro-Reel  The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction. Please check by the maintenance table based on this maintenance schedule. Refer to the maintenance table for a concrete check item. Maintenance done by the electrical work trader. At introduction      The 5th year     The 10th year ・Check the presence of remarkable dirt of the surface of the conductor.     (Once every 3 to 6 months) → Clean it with the cotton waste etc. ・...
  • Page 4 Notes ○ :Exchange required <To Maintenance manager> ○:Normal ・ Inspections item at the time of the pre-use test run(Checking at periodic inspection). ● :Finished with exchange ・ For using safely, please inspect the system one month after starting regular Result Measures operation. △ :Adjustment required ・...
  • Page 5 Name Contents of inspection Remedy ※ Inspection cycle (standard) Result Measures Isn’t there the slack of a bolt for electric Retighten ○ wire connection of the feeding-in joiner ? Are not there the cracks and damaged When damage and crack occurred in it, ○...
  • Page 6 Name Contents of inspection Remedy ※ Result Measures Inspection cycle (standard) Is  installation  dimensions  H  of  the  collector  Please  correct  so  that  the  distance  H  arms is  set  to  95mm(Central  value  of  the  collector  arm  permitted  movable  range  sliding surface   ±...
  • Page 7 When installing, pay special attention to this section. Please read the following six precautions carefully before installing the Tro-Reel.  Please be sure to confirm if follow or not the precautions during the work and after installation.  Otherwise, fire, electric shock or damage due to falling of equipment may occur. Critical six points on installation Sufficient tension must be applied  Be sure to check for tilt in the to the end tension insulator. collector arm mount rod. Be sure that arm swing is within  20mm, even during travel.  Coil spring length 20 or less Ambient temperature during installation and coil spring tightening length ●  Ambient temperature Coil spring length 20 or less 10℃or lower 115mm 11-40℃...
  • Page 8 Instllation Procedure Unit : mm Center fixed insulator ●    When part of the Tro-Reel unit is installed on a horizontal curve, it should be attached at the joint between the curved section and the straight section to maintain tension in the 500 or less straight section.
  • Page 9 Standard Installation Procedures for Tro-Reel The following drawing shows the dimensions for mounting Ⅰ-beams and other building structures, support brackets(not included) and Tro-Reel unit to Ⅰ-beams and other building structure. Standard installation Two-stage installation Horizontal installation ● ● ● ※ ※ Collector arm mount rod, 25×25mm ※...
  • Page 10 Components for straight section installation ■ Line length less than 50m (Use an end tension insulator on only one end.)  Both area (indoors or outdoors) Range for practical collector servicing ● 4m or less 4m or less approx. 0.5m approx. 0.5m Fixed end insulator bracket Tro-Reel unit (with bolt) (not included)
  • Page 11 Components for curved section installation U-shaped line When installing the Tro-Reel on curved sections, tension must not be applied to curved sections. Therefore, for installation on curved sections, the line must have approx. 0.5m 0.5m or less 4m or less 4m or less some straight sections where center fixed 0.5m or less...
  • Page 12 ■ Endless line (1) Straight line of less than 50m 0.5m or less 0.5m 4m or less 4m or less 4m or less 0.5m or less 0.5m or less 0.5m or less 0.5m or less 0.5m or less Center fixed insulator Intermediate tension insulator bracket (not included) Intermediate tension insulator bracket (not included)
  • Page 13 Bracket dimension and installation position Notes Make sure to have enough brackets for the entire length of the line. Since brackets are not included, it is necessary to prepare them two kinds of brackets are required: end bracket and intermediate bracket. before installation.
  • Page 14 Curve installation For fixed intermediate Center fixed insulator bracket Hanger types For hangers insulators (In case of using hanger with an insulator) Standard hanger 32mm Hanger with insulator 57mm 33mm 46mm 13mm or less 100mm For end tension insulators For intermediate tension insulators 0.5m or less 4m or less 4m or less...
  • Page 15 Basic procedures for straight installation Mounting hangers on the bracket Hangers should be mounted on the bracket beforehand on the ●       ground. Notes Spanner (M10) Brackets must be mounted parallel to the line. ●  Failure to do so may cause poor collector arm contact or separation from wires. A hanger can rotate on ●  ...
  • Page 16 Mounting the fixed end fixture (for less than 50m) When a fixed end insulator is used: ●   1. Drill a φ5mm hole 20mm away from 2. Use insulation tape on the fixed insulator to prevent damage due the end of the Tro-Reel unit, drive in a to falling of equipment.
  • Page 17 Lifting the Tro-Reel unit and securing it to the brackets starting on the fixed end insulator side Temporarily mount the unit on the hangers in order starting at the end. Pull the unit with a rope, and make sure that it doesn't sag. When a fixed end insulator is used: -100×50×5 ●...
  • Page 18 Mounting an end tension insulator to a terminal plate 1.Insert the terminal plate into the groove of insulator. Insulator 2.Mount the cover to the insulator. Notes Insulator Be sure to mount the special washer. ●  Failure to do so may cause damage of the insulator.   ...
  • Page 19 After installation, be sure that the hanger, the Tro-Reel unit and the collector arm are level. Failure to do so may ● cause poor collector arm contact. When you want to use the collector arms with centerring horizontally,please contact Panasonic electric Works,Ltd. ● In a horizontal ways case, be sure to use the horizontal support parts.
  • Page 20 Installation Procedures for other parts Conductor cleaner installation Set the distance from the bottom surface of the Tro-reel ● conductor to the center of the collector arm mount rod Tro-Reel unit (not included) to 95mm (in the center of the conductor clerner mounting tolerance movable range 95±20mm) Collector arm mount rod, 25×25mm (not included)
  • Page 21 ■ Center feed-in joiner  To feed power from an intermediate point on a line or from a joint between Tro-Reel units. Offsetting mounting positions Center feed-in joiner makes installation easier. Caution Hanger support point Center feed-in joiner To prevent terminal screws from loosening due to vibration, a center feed-in joiner must be mounted 200 to 1000mm away from the hanger support...
  • Page 22 ■ Intermediate tension insulator Applies tension to a straight line of more than 100m or to an endless line, and absorbs expansion and contraction in the Tro-Reel unit due to temperature fluctuation. Mounting an insulator on a bracket ●   900〜930mm Mount the intermediate tension insulator to Center feed-in.
  • Page 23 ■ Center fixed insulator This part is to be used in horizontal curves, and should be attached at the joint between straight and curved sections to apply tension in the straight section. Center fixed 1.Mount center fixed insulators to insulator bracket hangers (shown above).
  • Page 24 ■ Guide cap ■ Guide cap To guide collector arms via turntables or traversers. To guide collector arms via turntables or traversers. 1. Mount the bracket to an Ⅰ-beam or other building  1. Mount the bracket to an Ⅰ-beam or other building  structure.

This manual is also suitable for:

Tro-reel 150aTro-reel 200aTro-reel 300a