Sony Ericsson T630 Working Instructions
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Sony Ericsson T630 Working Instructions

Sp/mechanical
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Working Instructions, SP/Mechanical
Applicable for T630/T628
1 Disassembly............................................................................................................................2
Process Tools ....................................................................................................................2
Equipment .........................................................................................................................2
Instructions........................................................................................................................2
2
Reassembly ......................................................................................................................9
Process Tools ....................................................................................................................9
Equipment .........................................................................................................................9
Instructions........................................................................................................................9
3 Replacement of Mechanical Parts ......................................................................................16
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
4. Process Tools for Label.......................................................................................................33
4.1
5
Revision History ............................................................................................................34
3/000 21-1/FEA 209 544/84 B
SonyEricsson Mobile Communications AB
Microphone......................................................................................................16
Vibrator Assembly...........................................................................................17
SIM-lock lid.....................................................................................................18
Speaker ............................................................................................................19
Keyboard .........................................................................................................20
Volume/Camera Key .......................................................................................21
Internet Access Key.........................................................................................22
Sound channel Gasket .....................................................................................23
Joystick gasket.................................................................................................24
Antenna assembly............................................................................................25
Dome Foil assembly ........................................................................................26
Display assembly.............................................................................................28
Camera ring and camera ring gasket ...............................................................29
Front replacement............................................................................................31
Instructions ......................................................................................................33
Working Instructions, SP/Mechanical

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  • Page 1: Table Of Contents

    Working Instructions, SP/Mechanical Working Instructions, SP/Mechanical Applicable for T630/T628 1 Disassembly..........................2 Process Tools ........................2 Equipment .........................2 Instructions........................2 Reassembly ........................9 Process Tools ........................9 Equipment .........................9 Instructions........................9 3 Replacement of Mechanical Parts ..................16 Microphone......................16 Vibrator Assembly...................17 SIM-lock lid.....................18 Speaker ......................19 Keyboard ......................20 Volume/Camera Key ..................21...

  • Page 2: Disassembly

    Working Instructions, SP/Mechanical 1 Disassembly Process Tools • Torque screwdriver, torx no.6 set to 20 Ncm. • Blunt Pair of tweezers • Antenna Cover Opener NTZ 112 520 • Flex film Assembly Tool NTZ 112 521 • Front opening tool NTZ 112 302 Equipment •...
  • Page 3 Working Instructions, SP/Mechanical Figure Instruction Note Remove the camera ring by using the front opening tool. Place the tool under the camera ring in the arrow direction Turn the tool in the arrow direction until a click sound is heard. Remove the camera ring.
  • Page 4 Working Instructions, SP/Mechanical Figure Instruction Note Remove the 4 screws. Removed screws can not be reused and must be (fig 1.7) scrapped. fig 1.7 Open the phone with the front Be careful not to scratch opening tool. the phone with the front opening tool.
  • Page 5 Working Instructions, SP/Mechanical Figure Instruction Note Lift the display with your Do not touch the display- fingers. You may have to loose glass with your fingers the latches at the arrows. Remove the ZIF tape with the help of a pair of tweezers. Be careful not to damage Open the ZIF-connector, the ZIF-connector.
  • Page 6 Working Instructions, SP/Mechanical Figure Instruction Note Remove the joystick button The Joystick may be a little with your fingers. bit tight fitted to the switch. If necessary use a pair of Be careful not to damage tweezers. Put the tweezers the button, gasket and PCB under the joystick button and when using a pair of...
  • Page 7 Working Instructions, SP/Mechanical Figure Instruction Note Pick up the speaker from the Do not touch the contact frame cavity with a pair of pads on the speaker with tweezers. your fingers. (fig 1.17) fig 1.17 Remove the vibrator by Do not touch or damage pushing it from the rear end of the vibrator contact the frame with a pair of...
  • Page 8 Working Instructions, SP/Mechanical Figure Instruction Note Remove the Sim lock lid with your fingers by first open it. Lift it up (1) and then pull it backwards (2). (fig 1.22) fig 1.22 3/000 21-1/FEA 209 544/84 B 8(34)  SonyEricsson Mobile Communications AB...

  • Page 9: Reassembly

    Working Instructions, SP/Mechanical 2 Reassembly Process Tools • Torque screwdriver, torx no.6 set to 20 Ncm. • Blunt Pair of tweezers. • Flex film Assembly Tool NTZ 112 521 • Camera gasket assembly tool NTZ 112 507 Equipment • ESD-gloves (cotton gloves) •...
  • Page 10 Working Instructions, SP/Mechanical Figure Instruction Note Mount the internet access key Be careful not to damage with the narrow side down. the rubber with the pair of Use a pair of tweezers. The tweezers. rubber mat extended must be tight attached to the cavity walls.
  • Page 11 Working Instructions, SP/Mechanical Figure Instruction Note Mount the sound channel gasket on the PCB with a pair of tweezers. Use the IRDA sidewall (1), the PCB edge (2) and the PCB cut (3) to place it in the correct position. fig 2.9 (fig 2.9) Mount the camera holder over...
  • Page 12 Working Instructions, SP/Mechanical Figure Instruction Note Open the dome foil assembly Be careful not to damage ZIF connector. the flex film with the flex film assembly tool. Make sure the ZIF connector is properly closed. When the connector is closed a gap between the flex film edge and the Take a dome foil assembly and connector is visible.
  • Page 13 Working Instructions, SP/Mechanical Figure Instruction Note Press the joystick button down The button does not have onto the square plastic pin on to be oriented in any the joystick switch. special direction. Make sure the gasket (1) is left on the button (fig 2.17) fig 2.17 Pick up the keyboard with...
  • Page 14 Working Instructions, SP/Mechanical Figure Instruction Note Place the antenna assembly on Be careful not to damage the cavity with your fingers. the pogo pins on the board. Then push the antenna assembly in the arrow direction until a click sound is heard.
  • Page 15 Working Instructions, SP/Mechanical Figure Instruction Note Place the camera ring as the picture shows. Press with your fingers to fasten the camera ring. (fig 2.26) fig 2.26 Mount the rubber plug for the external antenna connector. (fig 2.27) fig 2.27 Place the battery into the frame cavity like the picture shows.

  • Page 16: Replacement Of Mechanical Parts

    Working Instructions, SP/Mechanical 3 Replacement of Mechanical Parts Microphone 3.1.1 Process tools • Pair of tweezers 3.1.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.1.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the microphone from the frame cavity with a pair of tweezers.

  • Page 17: Vibrator Assembly

    Working Instructions, SP/Mechanical Vibrator Assembly 3.2.1 Process Tools • Pair of tweezers. 3.2.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.2.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the vibrator. Use a To remove the vibrator pair of tweezers.

  • Page 18: Sim-Lock Lid

    Working Instructions, SP/Mechanical SIM-lock lid 3.3.1 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.3.2 Instructions • Disassemble the phone as described in 1 Disassembly Remove the old SIM-lock lid with your fingers by first pushing it in open position (1) Lift it up (2) and pull it backwards (3) (fig 3.3.1)

  • Page 19: Speaker

    Working Instructions, SP/Mechanical Speaker 3.4.1 Process Tools • Pair of tweezers 3.4.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.4.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the speaker gasket with a pair of tweezers. Remove the speaker with a pair of tweezers.

  • Page 20: Keyboard

    Working Instructions, SP/Mechanical Keyboard 3.5.1 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.5.2 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Replace the old keys, with a Use the 2 keyboard new set, with your fingers. guiding pins below keys * and # to mount the (fig 3.5.1)

  • Page 21: Volume/Camera Key

    Working Instructions, SP/Mechanical Volume/Camera Key 3.6.1 Process Tools • Pair of tweezers. 3.6.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.6.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Push the camera key and the two volume keys in from the outside (1).

  • Page 22: Internet Access Key

    Working Instructions, SP/Mechanical Internet Access Key 3.7.1 Process tools • Pair of tweezers 3.7.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.7.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the internet access key by gently pushing it in from the outside (1).

  • Page 23: Sound Channel Gasket

    Working Instructions, SP/Mechanical Sound channel Gasket 3.8.1 Process Tool • Pair of tweezers. 3.8.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.8.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the sound channel Do not reuse the sound gasket from the PCB with a channel gasket.

  • Page 24: Joystick Gasket

    Working Instructions, SP/Mechanical Joystick gasket 3.9.1 Process Tool • Pair of tweezers. 3.9.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.9.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the old joystick Remove all left residues gasket with a pair of tweezers.

  • Page 25: Antenna Assembly

    Working Instructions, SP/Mechanical 3.10 Antenna assembly 3.10.1 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.10.2 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the antenna assembly Place the thumb at the left by using the front opening tool. side to release the assembly in a controlled (fig 3.10.1)

  • Page 26: Dome Foil Assembly

    Working Instructions, SP/Mechanical 3.11 Dome Foil assembly 3.11.1 Process tool • Blunt Pair of tweezers • Flexfilm assembly tool NTZ 112 521 3.11.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.11.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note...
  • Page 27 Working Instructions, SP/Mechanical Figure Instruction Note Close the ZIF connector When the connector is with a pair of tweezers. closed a gap between the flex film edge and the connector is visible. fig 3.11.4 (fig 3.11.4) • Assemble the phone as described in 2 Reassembly 3/000 21-1/FEA 209 544/84 B 27(34) ...

  • Page 28: Display Assembly

    Working Instructions, SP/Mechanical 3.12 Display assembly 3.12.1 Process tool • Blunt Pair of tweezers • Flex film assembly tool NTZ 112 521 3.12.2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband 3.12.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note...

  • Page 29: Camera Ring And Camera Ring Gasket

    Working Instructions, SP/Mechanical Figure Instruction Note Close the ZIF connector Be careful not to damage with a pair of tweezers. the flex film with the tool. Make sure that the ZIF connector is properly closed. fig 3.12.3 (fig 3.12.3) Assemble a new ZIF tape over the two ZIF connectors by hand or with a pair of tweezers.
  • Page 30 Working Instructions, SP/Mechanical 3.13.3 Instructions • Disassemble the phone as described in 1 Disassembly Figure Instruction Note Remove the camera ring by using the front opening tool. Place the tool under the camera ring in the arrow direction Turn the tool in the arrow direction until a click sound is heard.

  • Page 31: Front Replacement

    Working Instructions, SP/Mechanical Figure Instruction Note Remove the camera gasket Make sure that the from the carrier tape with adhesive side is up (in the the camera gasket tool arrow direction). Mount the camera gasket in the camera ring with the camera gasket tool.
  • Page 32 Working Instructions, SP/Mechanical Figure Instruction Note Remove the four screws at the Use screwdriver, torx no 6. arrows. Removed screws cannot be (fig 3.14.1) reused and must be scrapped fig 3.14.1 Remove the dust gasket, inside Be careful not to scratch the new front, with a pair of the inside of the window tweezers.

  • Page 33: Process Tools For Label

    Working Instructions, SP/Mechanical 4. Process Tools for Label • Hot air blower. • Pair of tweezers. Instructions This instruction should be used when you intend to exchange an old label and/or mount a new one. 1. Heat up the label with a hot air blower. 2.

  • Page 34: Revision History

    Working Instructions, SP/Mechanical 5 Revision History Rev. Date Changes / Comments 2003-11-18 First release 2004-01-27 Label information added (replace CDA with KRH) 3/000 21-1/FEA 209 544/84 B 34(34)  SonyEricsson Mobile Communications AB...

This manual is also suitable for:

T628

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