All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.
Product overview Product overview KL2xxx terminal overview Digital Output Terminals Terminal Number of outputs Current Comment 0.5 A KL2012 [} 8] 2.0 A KL2022 [} 8] 0.5 A protected against reverse polarity connection KL2032 [} 8] 0.5 A KL2114 [} 14] 0.5 A protected against reverse polarity connection KL2134 [} 14] 0.5 A KL2404 [} 18] 0.5 A...
Product overview Fig. 2: KL2022 – 2-channel digital output terminal, 24 V , 2 A Fig. 3: KL2032 – 2-channel digital output terminal, 24 V , 0.5 A, protected against reverse polarity connection KL2xxx and KS2xxx Version: 3.0.0...
Product overview Two-channel, digital output terminal, 24 V The KL2012, KL2022 and KL2032 digital output terminals connect the binary control signals from the automation unit on to the actuators at the process level with electrical isolation. The KL2012 and KL2022 versions handle different load currents, and their outputs are protected against overload (only KL2012) and short circuit.
Product overview 2.2.2 KL2012 - LEDs and connection Fig. 4: KL2012 - LEDs and connection KL2012 - LEDs Color Meaning Signal LEDs 1 - 2 green Signal voltage "0" Signal voltage "1" KL2012 - Connection Terminal point Description Name Output 1 Output 1 +24 V +24 V (internally connected to terminal point 6 and positive power contact) 0 V...
Product overview 2.2.3 KL2022 - LEDs and connection Fig. 5: KL2022 - LEDs and connection KL2022 - LEDs Color Meaning Signal LEDs 1 - 2 green Signal voltage "0" Signal voltage "1" KL2022 - Connection Terminal point Description Name Output 1 Output 1 +24 V +24 V (internally connected to terminal point 6 and positive power contact) 0 V...
Product overview 2.2.4 KL2032 - LEDs and connection Fig. 6: KL2032 - LEDs and connection KL2032 - LEDs Color Meaning Signal LEDs 1 - 2 green Signal voltage "0" Signal voltage "1" KL2032 - Connection Terminal point Description Name Output 1 Output 1 +24 V +24 V (internally connected to terminal point 6 and positive power contact) 0 V...
Product overview Four-channel, digital output terminal, 24 V The KL2114 and KL2134 digital output terminals connect the binary control signals from the automation unit on to the actuators at the process level with electrical isolation. The load current output of the KL2114 version is protected against overload and short circuit.
Product overview 2.3.2 KL2114 - LEDs and connection Fig. 9: KL2114 - LEDs and connection KL2114 – LEDs Color Meaning Signal LEDs 1 - 4 green Signal voltage "0" Signal voltage "1" KL2114 - Connection Terminal point Description Name Output 1 Output 1 +24 V +24 V (internally connected to terminal point 6 and positive power contact) 0 V...
Product overview 2.3.3 KL2134 - LEDs and connection Fig. 10: KL2134 - LEDs and connection KL2134 - LEDs Color Meaning Signal LEDs 1 - 4 green Signal voltage "0" Signal voltage "1" KL2134 - Connection Terminal point Description Name Output 1 Output 1 +24 V +24 V (internally connected to terminal point 6 and positive power contact) 0 V...
Product overview 4-channel, digital output terminal, 24 V The KL2404 and KL2424 digital output terminals connect the binary 24 V control signals electrically isolated with the actuators. The Bus Terminals each contain four channels, whose signal states are displayed by LEDs. The variants KL2404 and KL2424 have different maximum output currents. The 4-channel Bus Terminals enable the direct connection of four 2-wire sensors.
Product overview 2.4.2 KL2404 - LEDs and connection Fig. 13: KL2404 - LEDs and connection KL2404 - LEDs Color Meaning Signal LEDs 1 - 4 green Signal voltage "0" Signal voltage "1" KL2404 - Connection Terminal point Description Name Output 1 Output 1 0 V Ground for output 1 (internally connected to terminal point 3, 6, 7 and negative power contact)
Product overview 2.4.3 KL2424 - LEDs and connection Fig. 14: KL2424 - LEDs and connection KL2424 - LEDs Color Meaning Signal LEDs 1 - 4 green Signal voltage "0" Signal voltage "1" KL2424 - Connection Terminal point Description Name Output 1 Output 1 0 V Ground for output 1 (internally connected to terminal point 3, 6, 7 and negative power contact)
Product overview Eight-channel, digital output terminal, 24 V The KL2408 (positive switching) and KL2488 (negative switching) digital output terminals connect the binary control signals from the automation unit on to the actuators at the process level with electrical isolation. The KL2408/KL2488 variants are protected against reverse polarity connection. They handle load currents with outputs that are protected against overload and short circuit.
Product overview 2.5.2 KL2408 - LEDs and connection Fig. 17: KL2408 – 8-channel digital output terminal, 24 V , 0.5 A KL2408 - LEDs Color Meaning Signal LED 1 - 8 green Signal voltage "0" Signal voltage "1" KL2408 - Connection Terminal point Description Name...
Product overview 2.5.3 KL2488 - LEDs and connection Fig. 18: KL2488 – 8-channel digital output terminal, 24 VDC, 0.5 A, ground switching KL2488 - LEDs Color Meaning Signal LED 1 - 8 green Signal voltage "0" Signal voltage "1" KL2488 - Connection Terminal point Description Name...
Mounting and wiring Mounting and wiring Installation on mounting rails WARNING Risk of electric shock and damage of device! Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals! Assembly Fig. 19: Attaching on mounting rail The bus coupler and bus terminals are attached to commercially available 35 mm mounting rails (DIN rails...
Mounting and wiring Disassembly Fig. 20: Disassembling of terminal Each terminal is secured by a lock on the mounting rail, which must be released for disassembly: 1. Pull the terminal by its orange-colored lugs approximately 1 cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force.
Mounting and wiring Fig. 21: Power contact on left side NOTE Possible damage of the device Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V).
Mounting and wiring Installation instructions for enhanced mechanical load capacity WARNING Risk of injury through electric shock and damage to the device! Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals! Additional checks The terminals have undergone the following additional tests: Verification Explanation...
Mounting and wiring Standard wiring Fig. 22: Standard wiring The terminals of KLxxxx and ELxxxx series have been tried and tested for years. They feature integrated screwless spring force technology for fast and simple assembly. Pluggable wiring Fig. 23: Pluggable wiring The terminals of KSxxxx and ESxxxx series feature a pluggable connection level. The assembly and wiring procedure for the KS series is the same as for the KLxxxx and ELxxxx series.
Mounting and wiring Wiring HD Terminals The High Density Terminals of the KLx8xx and ELx8xx series doesn't support steady wiring. Ultrasonically "bonded" (ultrasonically welded) conductors Ultrasonically “bonded” conductors It is also possible to connect the Standard and High Density terminals with ultrasonically “bonded”...
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Mounting and wiring Terminal housing High Density Housing Wire size width (conductors with a wire end sleeve) 0.14 ... 0.75 mm Wire size width (single core wires) 0.08 ... 1.5 mm Wire size width (fine-wire conductors) 0.25 ... 1.5 mm Wire size width (ultrasonically “bonded" conductors) only 1.5 mm (see notice [} 31]!) Wire stripping length...
80°C at the wire branching points, then cables must be selected whose tempera- ture data correspond to the actual measured temperature values! • Observe the permissible ambient temperature range of -25 to 60°C for the use of Beckhoff fieldbus com- ponents with extended temperature range (ET) in potentially explosive areas! •...
Explosion protection for terminal systems Pay also attention to the continuative documentation Notes on the use of the Beckhoff terminal systems in hazardous areas according to ATEX and IECEx that is available for download on the Beckhoff homepage https:\\www.beckhoff.com! Version: 3.0.0...
The general use of hardware and software from the open PC world requires some checking: Unsuitable components can upset the PC system. Beckhoff integrates a handy display of the real-time jitter in order to provide administrators with a simple means of evaluating hardware and software. A system message during operation can draw attention to error states.
According to the requirement for operating resources, the TwinCAT software devices can be distributed: TwinCAT PLC programs can be executed on PCs and on Beckhoff Bus Terminal controllers. A "message router" manages and distributes all the messages, both in the system and via TCP/IP connections. PC systems can be connected to one another by TCP/IP;...
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.
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List of illustrations List of illustrations Fig. 1 KL2012 – 2-channel digital output terminal, 24 VDC, 0.5 A ............Fig. 2 KL2022 – 2-channel digital output terminal, 24 VDC, 2 A ............Fig. 3 KL2032 – 2-channel digital output terminal, 24 VDC, 0.5 A, protected against reverse polarity connection ...........................