Related Manuals for Keller ITS CellaPort PT 11 Series
Summary of Contents for Keller ITS CellaPort PT 11 Series
- Page 1 Operating manual PT 11x, 12x,13x Pyrometer CellaPort PT 11x, 12x,13x Item No.: 106 3102 01/2019...
- Page 2 Unless otherwise stated in this instruction manual, the instruments described herein are subject to change without prior notice, particularly modifications for the sake of technological advancement. 2013 KELLER HCW GmbH Carl - Keller - Straße 2 - 10 D - 49479 Ibbenbüren – Laggenbeck Germany www.keller.de/its/ 830-hm / 810-het PT11x_12x_13_en.doc...
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Page 3: Table Of Contents
Operating manual PT 11x, 12x,13x Contents Miscellaneous ..................1 Informationen about this manual ..............1 Explanation of symbols ................1 Liability and Warranty .................. 1 Copyright ..................... 2 Safety ....................2 Intended use ....................2 User’s responsibility..................2 Electromagnetic Compatibility ..............3 Quality Management Certification .............. - Page 4 Operating manual PT 11x, 12x,13x Displayed temperature readings (Configuration layer: C020) ......25 14.1.4 Software CellaView ................26 PC Interface ..................26 Remote configuration ................ 27 17.1 Main Menu ....................27 17.2 View Current Configuration................ 28 17.3 Submenus ....................28 17.3.1 Configuration ......................28 17.3.2 Quick access to emissivity / signal smoothing / operating mode ......29...
- Page 5 Operating manual PT 11x, 12x,13x Default settings PT 110,113,115, 117 ..........61 Temperature measurement (configuration layer: C001) ....... 61 36.1 36.2 General Functions (configuration layer: (C011) ........61 Default settings PT 120,130,135 ............62 Temperature measurement (configuration layer: C001) ....... 62 37.1 General Functions (configuration layer: C011) ........
- Page 6 Operating manual PT 11x, 12x,13x...
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Page 7: Miscellaneous
Operating manual PT 11x, 12x,13x 1 Miscellaneous 1.1 Informationen about this manual The Operating Manual shall enable the user to properly install the pyrometer and those accessories which are necessary. Before starting installation, be sure to read and understand this entire manual, in particular the chapter on safety! The instructions contained in this manual, especially those concerning safety, as well as site-specific regulations governing UV radiation must be complied with at all times! -
Page 8: Copyright
Operating manual PT 11x, 12x,13x 1.4 Copyright This Operating Manual should be treated as confidential. It is solely in- tended for use by persons involved with the instrument. This manual may not be made available to a third party without prior Manufacturer’s con- sent. -
Page 9: Electromagnetic Compatibility
The devices comply with the essential safety requirements of the Elec- tromagnetic Compatibility Directive 2014/30/EU (EMC Act). 2.4 Quality Management Certification The KELLER HCW Quality Management System meets the DIN EN ISO 9001 standards for design, production, repairs and service for non- contact infrared temperature measuring equipment. -
Page 10: Scope Of Delivery
Operating manual PT 11x, 12x,13x Scope of delivery Make sure that all of the following components have been included with your shipment: Pyrometer Carrying case Battery charger Calibration certificate Software CellaView (Download Version) USB cable Pyrometer types Model Range... -
Page 11: Operating Controls And Display
Operating manual PT 11x, 12x,13x The CellaPort PT 113 is specially designed to detect the temperature of objects in flame-heated furnaces. Because the PT 113 works at a narrow in the detector’s field of spectral range of 3.9 µm, water vapour and CO view will not influence the measurement, even at greater target distanc- The CellaPort PT 115 is specially designed to measure the temperature of glass. - Page 12 Operating manual PT 11x, 12x,13x F1 Parameter LED (yellow) will light up. During a running measurement, the F2 Status LED (green) will light up. Parameter LED Status LED Ocular Display Mode key Parameter select / change Charge indicator USB connection Charging socket Switch „ON“...
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Page 13: Charging The Batteries
Operating manual PT 11x, 12x,13x Charging the batteries Connect the battery charging socket of the CellaPort to the provided power supply (9 V DC). The charge indicator lights as long as the batter- ies are being charged. A complete charging cycle takes approx. 15 hours. -
Page 14: Focusing The Pyrometer
Operating manual PT 11x, 12x,13x 7.4 Focusing the pyrometer The pyrometer is equipped with focusable optics. Turn the lens until the target object and the target marker (distinctly marked in the viewfinder) both appear in sharp focus simultaneously To ensure precise temperature measurement, the pyrometer must be correctly focused on the target object Align the pyrometers Direct the CellaPort to the object to be measured. -
Page 15: Automatic Switch-Off
Operating manual PT 11x, 12x,13x The amount of thermal radiation emitted from an object de- pends on the specific radiation properties of the material and its surface. Non-contact temperature measurement requires that you determine the material constant (emissivity) of the target object prior to first-time use Automatic switch-off In the default setting, the CellaPort switches off automatically after 2... - Page 16 Operating manual PT 11x, 12x,13x Key lock may have been activated at the terminal. When select- ing the configuration layer you will be prompted to enter an ac- P000 cess code with . To obtain full access to parameter set- P100 tings, enter otherwise you will only be able to view pa-...
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Page 17: Menu
Operating manual PT 11x, 12x,13x Menu Measurement configuration layer C001 In the default configuration, certain parameter settings will be hidden. If required, you can have them shown. -
Page 18: General Function Configuration Layer C011
Operating manual PT 11x, 12x,13x General function configuration layer C011 Displayed temperature readings configuration layer C020 Determining and Setting Emissivity In pyrometry, the specific radiation characteristics of the measured object will influence the generated temperature data. In order to produce accu- rate and reliable temperature readings, the pyrometer must be config- ured according to the specific material constant (emissivity). -
Page 19: Initializing Material Constants
Operating manual PT 11x, 12x,13x During normal operating mode, emissivity can be set at the pyrometer using the ▲▼ buttons. When simultaneously pressing the MODE key, the display shows the current measuring temperature while the emissivi- ty coefficient continues to be adjusted in the background. This is an easy way to determine the emissivity when the object temperature is known. -
Page 20: Select The Material Constant
Operating manual PT 11x, 12x,13x 11.2 Select the material constant The memory position can optionally be set using the menu. C001) Temperature measurement (Configuration layer: Parameter Function Explanation Shows current selected material constant, E.IDX Memory position e.g. E.02 Further configuration 13 Configuration –... -
Page 21: Temperature Offset Using Linear Interpolation
Operating manual PT 11x, 12x,13x Target object T = 900 °C Emissivity e < 1 Reflection s > 0 Furnace radiation T = 950 °C Back Source of extraneous radiation Example: furnace 950 °C 13.1.3 Temperature offset using linear interpolation When necessary, CellaPort PT allows you to program an offset for the temperature reading reported. -
Page 22: Smoothing Function
Operating manual PT 11x, 12x,13x Temperature before offset 13.1.4 Smoothing function When the target object’s temperature is erratic, it makes sense to smooth these temperature fluctuations in order to stabilize the signal. The greater the time constant t (user-definable), the lower the effect of these fluctuations on the yielded temperature reading. -
Page 23: Min/Max Memory
Operating manual PT 11x, 12x,13x 13.2 Min/Max memory The pyrometer features a data memory to store minimum and maximum (peak) temperature readings. This feature can be configured in one of the following modes: Memory off Store minimum value (single) ... -
Page 24: Automatic Temperature Detection (Atd)
Operating manual PT 11x, 12x,13x target object in the pyrometer’s field of view temp. reading with double max. buffer holdtime temp. measurement without double max. buffer time 13.2.3 Automatic Temperature Detection (ATD) This function serves to automatically detect the temperature during man- ufacturing processes with discontinuous or intermittent material flow, for example molten metal casting at foundries. - Page 25 Operating manual PT 11x, 12x,13x Threshold limits The start of a measuring cycle is determined automatically and is de- pendent on the following variables: Parameter Function Limit 1 Before beginning the measurement, the tem- LI. 1 perature reading must have been lower than Limit 1 at least once.
- Page 26 Operating manual PT 11x, 12x,13x Parameter Function Sampling time During the sampling time the temperature is T.ACT detected and stored as a temperature value. T. A CT The parameter = 0 automatically recognises the end of the discontinuous process (measured temperature < L2).
- Page 27 Operating manual PT 11x, 12x,13x Parameter Function Plausibility Upper threshold for permissible deviation, if TSP_) temperature reading > average value Plausibility Lower threshold for permissible deviation, if TSP~ temperature reading is < average value T.OUT If a measuring cycle does not start during the period the saved average will be deleted and reinitialized when the next cycle begins.
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Page 28: Setting Parameters At The Device
Operating manual PT 11x, 12x,13x tomatically and producing temperature readings cyclically) as long as T.DEL. Limit 2 is exceeded for the time period defined by Parameter Function A.RST Auto reset ( Auto reset on/off CH.L.2 Parameter Set Li2 check on tAct [ CH.L.2 When this parameter is set to ON ( =on), the detected tempera-... -
Page 29: Temperature Measurement Lambda 1 (Configuration Layer: C001)
Operating manual PT 11x, 12x,13x 14.1.1 Temperature measurement lambda 1 (Configuration layer: C001 By default, some parameters are suppressed to facilitate operation. Paramters Function Explanation Use array with 1-10 entries or enter material E.TB.1 Array size constant directly into the pyrometer Enter material constant directly into the py- EPS.1 Emissivity factor L1... -
Page 30: Configuration I/O (Configuration Layer: C010)
Operating manual PT 11x, 12x,13x Plausibility TSP~ For ATD function, see Chap. 13.2.3 threshold ** show lower limit of temp. range dur- ing running measurement Mode of display ** T.HLD Hold previous temp. reading during running measurement A.RST Auto reset** For ATD function, see Chap. -
Page 31: General Functions (Configuration Layer: C011)
Operating manual PT 11x, 12x,13x Lambda 1 without peak picker L1.PR. Device inner temperature A.TR.1 Triggered by ATD function Lambda 1** A.AC.1 Measuring time ATD Lamda1** Switch direction “Level” (Buzzer ac- LVL. tive if limit is exceeded) Switch direction “Level” (Buzzer / LVL.- output inverted) ... -
Page 32: Software Cellaview
You can download the CellaView software here: www.keller.de/its/ PC Interface The CellaPort features a USB port to enable data communication to a PC for remote device configuration and temperature monitoring. Either use the CellaView software or use another standard terminal program. -
Page 33: Remote Configuration
Operating manual PT 11x, 12x,13x After enabling the interface and selecting parameter settings, the pyrom- eter will automatically transmit data via serial interface (autoprint activat- ed). Remote configuration Pyrometer setup and temperature monitoring can be configured from a PC running a simple serial terminal such as HyperTerminal. Many key parameters can be easily accessed from a keyboard. -
Page 34: View Current Configuration
Operating manual PT 11x, 12x,13x ------------------------------------------------------------------ >H ------------------------------------------------------------------ Mainmenu ------------------------------------------------------------------ E: Quick access EPSILON 1: [LAMBDA 1] A: Quick access FILTER T: Quick access Ao1 SOURCE C: [I/O] Y: Quick access Ao1 SCALE BEGIN K: [CALIBRATION] Z: Quick access Ao1 SCALE END H: Show this help-site J: Show diagnosis W: Show ambient temperature... -
Page 35: Quick Access To Emissivity / Signal Smoothing / Operating Mode
Operating manual PT 11x, 12x,13x L1 linearization ..off L1 filter ... automatic L1 memory type double 2.00 s L1 memory filter ..off C: [CONFIG EPSILON TABLE] E: Epsilon T: Transmission B: Background-Compensation L: [LINEARIZATION] F: Filter M: [MEMORY] P: Show parameter Q: Show calibration data X: Show L1 temperature... -
Page 36: Automatic Temperature Data Output
Operating manual PT 11x, 12x,13x >I/O >LED CONTROL >S Set status LED source: 0: Off 1: Ready-Signal 2: Lambda 1 3: Lambda 1 premax 4: Ambient Temperature 5: Lambda 1 ATD Trigger 6: Lambda 1 ATD tAct ------------------------------------------------------------------ Your choice> In the submenu "Options"... -
Page 37: User Recalibration
Operating manual PT 11x, 12x,13x When automatic temperature data output is activated, the pyrometer will not display the parameter settings when it is switched on. Instead, the pyrometer will instantly begin transmitting data. Temperature data format Byte Negative Temperature Positive Temperature Temperature exceeds Temperature falls below measuring range measuring range... - Page 38 Operating manual PT 11x, 12x,13x 14.1), we only recommend this for advanced users. If you intend to carry out measurements of molten metal only, it makes sense to maintain the factory configuration. This will keep those parameters, which will not re- quire adjustment, hidden.
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Page 39: Maintenance
Operating manual PT 11x, 12x,13x target User calibration Actual temperature Influence of offset Influence of factor (slope) actual Maintenance 18.1 Cleaning the pyrometer lens/protective glass A false temperature reading will be generated when the lens/protective glass is dirty. Therefore check the lens periodically and clean it, if neces- sary. -
Page 40: Accessories
Operating manual PT 11x, 12x,13x Accessories Description Type Item No. Protective glass M46 70146 120314 USB Cable VK 11/D 1009677 Power supply 1053975 Carrying case PT 110/A 1052289 Supplementary lens PZ 20/O-50 514744 Supplementary lens PZ 20/O-63 514985 Supplementary lens PZ 20/O-75 513840 Supplementary lens... -
Page 41: Theory Of Non-Contact Temperature Measurements
Operating manual PT 11x, 12x,13x Theory of Non-Contact Temperature Measurements All materials radiate thermal energy in all states of aggregation above absolute zero. This radiation is mainly caused by atomic or molecular oscillations. The intensity of this infrared radiation is a measure for the temperature of the radiating body. -
Page 42: Emissivity Coefficient Table Pt 110
Operating manual PT 11x, 12x,13x 20.2 Emissivity Coefficient Table PT 110 List of emissivity coefficients of different materials in % CellaTemp PA 10 Wavelength 8 - 14 µm "Black body" Aluminium oxide Asphalt 90 - 98 Baking oven, dark colour Concrete 55 - 65 Bitumem (roofing paper) -
Page 43: Emissivity Coefficient Table Pt 120 - Pt 130
Operating manual PT 11x, 12x,13x 20.3 Emissivity Coefficient Table PT 120 - PT 130 List of emissivity coefficients of different materials in % Type PT 120 PT 130/135 Wavelength 1,1...1,7 m 0,78...1,06 m 0,82…0,93 m "Black Body" Aluminium, polished Aluminium, blackened Asbestos cement Bronce, polished... -
Page 44: General Technical Data
Operating manual PT 11x, 12x,13x General technical data Digital output: Permissible humidity Weight: Cyclical data output, 95% r.H. max. Approx.. 1.1 kg adjustable cycle time (non-condensing) Sighting Resolution Display: Ambient operating tempera- Through-the-lens sighting, par- ture: allax free imaging, target spot 0 - 50 °C indicator, diopter compensa- Resolution USB:... -
Page 45: Field Of View Diagrams For Pt 110
Operating manual PT 11x, 12x,13x 22.1 Field of View Diagrams for PT 110 PT 110 Lens Focussing range Distance to target size ratio 0.3 m - AF 1 PZ 10.01 50:1 0.15 – 0.3 m AF 2 PZ 10.05 48:1 ∞) Target diameter [mm]... -
Page 46: Technical Data Pt 113
Operating manual PT 11x, 12x,13x Technical data PT 113 Measuring range: Reponse time t 90 : Repeatability: 100 ms 500 ... 1600 °C Sensor: Temperature coefficient with Measuring uncertainty: Thermopile reference to 23 °C: 1 % of range ≤ 0.04 %/K (at ε... -
Page 47: Technical Data Pt 115
Operating manual PT 11x, 12x,13x Technical Data PT 115 Measuring ranges : Reponse time t 90 : Repeatability: 100 ms MR I: 500 ... 2500 °C MR II: 300 … 1300 °C Temperature coefficient with Measuring uncertainty: Sensor: reference to 23 °C: PT 115 AF 1 ≤... - Page 48 Operating manual PT 11x, 12x,13x ∞) Target diameter [mm] PZ 15.03 (0.8 m - D = 45 :1 Target distance [m]...
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Page 49: Technical Data Pt 117
Operating manual PT 11x, 12x,13x Technical Data PT 117 Measuring ranges: Reponse time t 98 : Repeatability: 100 ms 400 ... 2000 °C Sensor: Temperature coefficient with Measuring uncertainty: Thermopile reference to 23 °C: 0.75 % of reading + 1 K ≤... -
Page 50: Technical Data Pt 118
Operating manual PT 11x, 12x,13x Technical Data PT 118 Measuring ranges: Reponse time t 98 : Repeatability: 100 ms 500 ... 2500 °C Sensor: Temperature coefficient with Measuring uncertainty: Thermopile reference to 23 °C: 0.75 % of reading ≤ 0.04 %/K (at ε... -
Page 51: Technical Data Pt 120
Operating manual PT 11x, 12x,13x Technical Data PT 120 Measuring ranges: Response time t Repeatability: ≤ 50 ms (T > 250 °C) 250 ... 2000 °C ≤ 2 ms (T > 750 °C) Sensors: Temperature coefficient with photo diode Measuring uncertainty: reference to 23 °C: 0,3 % of temp. - Page 52 Operating manual PT 11x, 12x,13x PZ 20.03 (0.2 – 0.4 m) Target diameter [mm] D = 150 :1 Target distance [m] Target diameter [mm] ∞) PZ 20.06 (1.2 m - 14.5 D = 275 :1 18.2 25.5 36.4 24.8 29.1 32,7 Target distance [m]...
- Page 53 Operating manual PT 11x, 12x,13x Target diameter [mm] ∞) PZ 20.05 (0.2 m - D = 40 :1 Target distance [m]...
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Page 54: Technical Data Pt 128 Af 10
Operating manual PT 11x, 12x,13x Technical Data PT 128 AF 10 Measuring range: Response time t Repeatability: ≤ 200 ms (T > 75 °C) 75 ... 650 °C ≤ 50 ms (T > 100 °C) ≤ 15 ms (T > 125 °C) Sensors: Temperature coefficient with ≤... -
Page 55: Technical Data Pt 129 Af 10
Operating manual PT 11x, 12x,13x Technical Data PT 129 AF 10 Measuring range: Response time t Repeatability: ≤ 50 ms (T > 150 °C) 150 ... 800 °C ≤ 2 ms (T > 200 °C) ≤ 2 ms (T> 350 °C Sensors: Temperature coefficient with photo diode... -
Page 56: Technical Data Pt 129 Af 21/22/23
Operating manual PT 11x, 12x,13x Technical Data PT 129 AF 21/22/23 Measuring range: Response time t Repeatability: ≤ 75 ms (T>180 °C) 180 ... 1200 °C ≤ 35 ms (T>200 °C) ≤ 5 ms (T>300 °C) Sensors: Temperature coefficient with ≤... - Page 57 Operating manual PT 11x, 12x,13x PZ 20.03 (0.2 – 0.4 m) Target diameter [mm] D = 56 :1 Target Distance [m] ∞) Target diameter [mm] PZ 20.06 (1.2 m - D = 96 :1 Target Distance [m]...
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Page 58: Technical Data Pt 130
Operating manual PT 11x, 12x,13x Technical Data PT 130 Measuring range: Response time t Measuring uncertainty: ≤ 50 ms (T > 550 °C) 500 ... 2500 °C 0.3 % of range and but at ≤ 2 ms (T > 750 °C) least 4 K (ε... - Page 59 Operating manual PT 11x, 12x,13x PZ 20.03 (0.2 – 0.4 m) Target diameter [mm] D = 200 :1 Target distance [m] ∞) Target diameter [mm] PZ 20.06 (1.2 m - D = 310 :1 Target distance [m]...
- Page 60 Operating manual PT 11x, 12x,13x ∞) Target diameter [mm] PZ 20.05 (0.2 m - D = 55 :1 Target distance [m]...
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Page 61: Technical Data Pt 135
Operating manual PT 11x, 12x,13x Technical Data PT 135 Measuring range: Response time t 50 ms (T > 650 °C) Repeatability: 600 ... 3000 °C 2 ms (T > 850 °C) Sensors: photo diode Temperature coefficient with Measuring uncertainty: reference to 23 °C: 0,3 % of range and but at ... - Page 62 Operating manual PT 11x, 12x,13x PZ 20.03 (0.2 – 0.4 m) Target diameter [mm] D = 200 :1 Target distance [m] ∞) Target diameter [mm] PZ 20.06 (1.2 m - D = 310 :1 Target distance [m]...
- Page 63 Operating manual PT 11x, 12x,13x ∞) Target diameter [mm] PZ 20.05 (0.2 m - D = 55 :1 Target distance [m]...
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Page 64: Dimensions
Operating manual PT 11x, 12x,13x Dimensions... -
Page 65: Shipping, Packaging And Disposal
Should you discover a concealed loss or damage, report it to KELLER HCW and to the freight carrier immediately. If the period for filing claims has expired, you will no longer be able to make any claims for compen- sation of damage or loss. -
Page 66: Copyright
Operating manual PT 11x, 12x,13x Copyright Portions of avr-libc are Copyright (c) 1999-2010 Werner Boellmann, Dean Camera, Pieter Conradie, Brian Dean, Keith Gudger, Wouter van Gulik, Bjoern Haase, Steinar Haugen, Peter Jansen, Reinhard Jessich, Magnus Johansson, Harald Kipp, Carlos Lamas, Cliff Lawson, Artur Lipowski, Marek Michalkiewicz,... - Page 67 Operating manual PT 11x, 12x,13x Default settings PT 110,113,115, 117 C001 36.1 Temperature measurement (configuration layer: Customized con- Function Parameter configuration layer C001 Default figuration E.TB.1 1-10 Array size EPS.1 99.0 Emissivity Memory posi- E.IDX tion Material con- E. 01 100.0 stant 1 Material con-...
- Page 68 Operating manual PT 11x, 12x,13x Default settings PT 120,130,135 C001 37.1 Temperature measurement (configuration layer: Customized con- Function Parameter configuration layer C001 Default figuration E.TB.1 1-10 Array size EPS.1 99.0 Emissivity Memory posi- E.IDX tion Material con- E. 01 100.0 stant 1 Material con- E.
- Page 69 Operating manual PT 11x, 12x,13x...