TE Connectivity 90080-2 Instruction Sheet

Red Die Holding
Screw (2 Req)
Red
Wire Size
Markings
Red
Die Set 90103

1. INTRODUCTION

Crimping dies 90080-2 and 90103 are recommended
for crimping the tape-mounted contacts listed in
Figure 2. These dies are designed for use in
Pneumatic Tool 69118-1.
Read this instruction sheet for specific information
concerning the dies, applicable contacts and wire
specifications. Read the instructions (Customer
Manual 409-1773) packaged with the pneumatic tool
for information concerning die insertion, crimping
procedures, and general performance of the tool.
NOTE
i
NOTE
Dimensions are in metric units with [inches in brackets].
Figures and illustrations are for reference only and are
not drawn to scale.
For reasons for revision, refer to Section 8, REVISION
SUMMARY.
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
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TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
Crimping Dies
90080-2 and 90103
Stationary Dies
Green
Yellow
Alignment
Plate
Moving Dies
Figure 1

2. DESCRIPTION

Each die assembly consists of a stationary die and a
moving die.
The stationary dies have chamfered corners and
feature color-coded dots which match the color-coding
on the insulation barrel or wire barrel of the contact.
This color-coding indicates the wire range of the
contact. See Figure 2.
The moving dies have square corners and feature an
alignment plate and wire size markings. Notice that
the die holding screws are also color-coded. This
facilitates mating of the dies and also mates with the
color-coding on the shoulder of the contact. See
Figure 2.

3. CRIMPING PROCEDURE

Determine your application requirements. Then, using
the table in Figure 2, make your selection according to
the following instructions:
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Blue Die Holding
Screw (2 Req)
Blue
Wire Size
Markings
Blue
Die Set 90080-2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-7587
31 MAY 13 Rev A
Violet
Alignment
Plate
1 of 4