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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Front Side
of Tool
Crimpers
Anvils
Ratchet
Figure 1
1. INTRODUCTION
Hand Crimping Tool 90382--2 (shown in
Figure 1) is designed to crimp the Type XII Contacts
listed in Figure 2. Read these instructions thoroughly
before using the tool.
NOTE
Dimensions are in millimeters [followed by
inch equivalents in brackets]. Figures are for
i
identification only and are not drawn to scale.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
Hand Crimping Tool 90382- 2
Reasons for re--issue can be found in Section 6,
REVISION SUMMARY.
2. DESCRIPTION
The hand tool features two fixed crimping dies
Contact
(crimpers) and two movable crimping dies (anvils), a
Locator
contact locator, a wire stop, and a CERTI--CRIMP*
Hand Crimping Tool Ratchet Control. See Figure 1.
The contact locator positions the contact between the
crimping dies. In use, the contact locator rests in the
locator slot of the contact.
The wire stop aids in locating the wire in the contact.
In use, the wire stop rests in the wire stop slot of the
contact.
The ratchet ensures full crimping of the contact. Once
engaged, the ratchet will not release until the handles
have been fully closed.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
CAUTION
The crimping dies bottom before the ratchet
releases. This design feature ensures maximum
!
electrical and tensile performance of the crimp.
Do NOT re- - adjust the ratchet.
Insulation
Wire
Barrel
Barrel
Wire
Locator
Stop Slot
Slot
Wire
Barrel
Wire
Stop Slot
Socket
Contact
Pin Contact
WIRE
SIZE
INSUL
STRIP
(AWG)
DIA
LENGTH
3 68 4 19
3.68--4.19
6.35
6 35
16 to 12
[.145--.165]
[.145- - .165]
[.25]
[.25]
Figure 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408- - 6561
16 Mar 11 Rev D
Wire
Strip
Length
Insulation
Barrel
Locator
Slot
CONTACT
LOOSE
TYPE
STRIP
PIECE
66261
66255
Pin
Pin
66262
66256
Socket
66746
66252
1 of 4
LOC B
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Summary of Contents for TE Connectivity 90382- 2
- Page 1 Figures are for identification only and are not drawn to scale. Figure 2 1 of 4 E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. All Rights Reserved...
- Page 2 408- 6561 Contact Front Side Locator of Tool (Wire Side) Wire Slot in Locator Wire Stop Insulation Barrel Wire Slot in Contact Locator Slot in Contact Stripped Wire Figure 3 3. CRIMPING PROCEDURE 4. MAINTENANCE AND INSPECTION A periodic maintenance and inspection program is Refer to Figure 2 and select the appropriate contact recommended to ensure dependable and uniform and wire size for the hand tool.
- Page 3 408- 6561 4. When the tool is not in use, keep handles closed must be returned for evaluation and repair. See to prevent objects from becoming lodged in the Section 5, REPLACEMENT AND REPAIR. crimping dies. Store the tool in a clean, dry area. For additional information concerning the use of the crimp height comparator, refer to instruction sheet 4.2.
- Page 4 408- 6561 82.6 [3.25] (Closed) 25.4 [1.00] 311.2 [12.25] Weight: 936 g [2 lb, 1 oz] CUSTOMER REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 21045--3 RING, Retaining 300388 PIN, Retaining 21045--6 RING, Retaining 300389 PIN, Retaining Figure 5 5.
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