Puls DIMENSION C-Series Manual

Puls DIMENSION C-Series Manual

48v, 10a, dc/dc converter
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C-Series
G
D
ENERAL
ESCRIPTION
The Dimension C-Series are cost optimized power
supplies and DC/DC converters without compromising
quality, reliability and performance. The C-Series is part
of the DIMENSION power supply family. The most
outstanding features of CPS20.481-D1 are the wide DC-
input range, high efficiency, electronic inrush current
limitation, wide operational temperature range.
The C-Series includes all the essential basic functions.
The devices have a power reserve of 20% included,
which may even be used continuously at temperatures
up to +45°C. Additionally, the CPS20.481-D1 can deliver
about 4 times the nominal output current for 15ms
which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
O
N
RDER
UMBERS
DC/DC converter CPS20.481-D1 48-56V Standard unit
Accessory
ZM2.WALL
ZM13.SIDE
YR40.482
Apr. 2014 / Rev. 1.3 DS-CPS20.481-D1-EN
All parameters are specified at 48V, 10A, 300Vdc, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Wall mount bracket
Side mount bracket
Redundancy module
www.pulspower.com Phone +49 89 9278 0
48V, 10A, DC/DC C
DC/DC C
ONVERTER
88-360Vdc Wide-range Input
Width only 65mm
Efficiency up to 94.6%
ATEX and IECEx Approved
Excellent Partial Load Efficiency
20% Output Power Reserves
PLUS
Safe Hiccup
Overload Mode
Easy Fuse Tripping due to High Overload Current
(typ. 45A for 15ms)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
Reverse Input Polarity Protected
Current Sharing Feature for Parallel Use
3 Year Warrant
S
-
D
HORT
FORM
Output voltage
DC 48V
Adjustment range
48 - 56V
Output current
10A
12A
8.6A
10.3A
Output power
480W
576W
Output ripple
< 50mVpp
AC Input voltage
-
DC Input voltage
DC 110-300V
DC Input current
4.68 / 1.69A
Inrush current
typ. 6 / 4A peak at 110 / 300Vdc
Efficiency
93.1 / 94.6%
Losses
35.6 / 27.4W
Temperature range -25°C to +70°C
Derating
12W/°C
Hold-up time
typ. 26 / 26ms
Dimensions
65x124x127mm WxHxD
Weight
940g 2.1lb
M
ARKINGS
IND. CONT. EQ.
UL 508
IECEx
Class I Div 2
II 3G Ex nA nC II T3 Gc
Germany
CPS20.481-D1
ONVERTER
ATA
at 48V, amb <60°C
at 48V, amb <45°C
at 56V, amb <60°C
at 56V, amb <45°C
ambient <60°C
ambient <45°C
20Hz to 20MHz
-
± 20%
at 110 / 300Vdc
at 110 / 300Vdc
at 110 / 300Vdc
operational
+60 to +70°C
at 110 / 300Vdc
UL 60950-1
EMC, LVD, RoHS
ATEX
1/26

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Summary of Contents for Puls DIMENSION C-Series

  • Page 1 ENERAL ESCRIPTION HORT FORM Output voltage DC 48V The Dimension C-Series are cost optimized power supplies and DC/DC converters without compromising Adjustment range 48 - 56V quality, reliability and performance. The C-Series is part Output current at 48V, amb <60°C of the DIMENSION power supply family.
  • Page 2: Table Of Contents

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER NDEX Page Page Intended Use ............3 20. Physical Dimensions and Weight ..... 18 Installation Requirements........3 21. Accessories ............19 AC-Input...............4 21.1. ZM2.WALL - Wall Mounting Bracket..19 DC-Input...............4 21.2. ZM13.SIDE - Side Mounting Bracket..19 Input Inrush Current ...........5 21.3.
  • Page 3: Intended Use

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this DC/DC converter in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 3. AC-I NPUT Do not operate this DC/DC converter with AC-input voltage. Use the CPS20.241 unit instead. 4. DC-I NPUT Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.
  • Page 5: Input Inrush Current

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER Fig. 4-3 Input current vs. output load at 48V Input Current, typ. Output Current 10 11 5. I NPUT NRUSH URRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions.
  • Page 6: Output

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 6. O UTPUT Output voltage nom. Adjustment range min. 48-56V guaranteed ****) max. at clockwise end position of potentiometer Factory settings typ. 48.0V ±0.2%, at full load, cold unit, in “single use” mode typ.
  • Page 7 CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Output voltage in “parallel use” typ. mode, typ. Output Voltage (Single Use, typ.) Output Voltage (Parallel Use, typ.) Adjustment Range Adjustment Range Continuous current Factory setting Hiccup...
  • Page 8: Hold-Up Time

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 7. H The internal capacitor, which supplies the energy for the hold-up time is isolated by a diode to the input voltage. A short on the input line does not discharge the internal hold-up capacitor. DC 110V DC 300V Hold-up Time...
  • Page 9: Efficiency And Power Losses

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 9. E FFICIENCY AND OWER OSSES DC 110V DC 300V Efficiency typ. 93.1% 94.6% at 48V, 10A typ. 93.1% 94.5% at 48V, 12A (Power Boost) Average efficiency typ. 92.1% 93.3% 25% at 2.5A, 25% at 5A, 25% at 7.5A.
  • Page 10: Lifetime Expectancy And Mtbf

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 10. L MTBF IFETIME XPECTANCY AND DC 110V DC 300V Lifetime expectancy 156 000h 179 000h at 48V, 5A and 40°C 440 000h 506 000h at 48V, 5A and 25°C 85 000h 110 000h at 48V, 10A and 40°C 241 000h 313 000h...
  • Page 11: Terminals And Wiring

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 12. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input and output DC-OK-Signal Type screw terminals spring-clamp terminals Solid wire 0.5-6mm 0.15-1.5mm Stranded wire 0.5-4mm 0.15-1.5mm American Wire Gauge...
  • Page 12: Front Side And User Elements

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 13. F RONT IDE AND LEMENTS Fig. 13-1 Front side Input Terminals (screw terminals) Positive input – Negative (return) input PE (Protective Earth) input B Output Terminals (screw terminals, two pins per pole) Positive output –...
  • Page 13: 14. Emc

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 14. EMC The DC/DC converter is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. A detailed EMC report is available on request. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge...
  • Page 14: Environment

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 15. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) reduce output power according Fig. 15-1 Storage temperature -40 to +85°C (-40°F to 185°F) for storage and transportation Output de-rating 6.4W/°C 45°C to 60°C (113°F to 140°F) 12W/°C 60°C to 70°C (140°F to 158°F) Humidity...
  • Page 15: Protection Features

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 16. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 58.5Vdc In case of an internal DC/DC converter defect, a max. 60Vdc redundant circuit limits the maximum output voltage. The output shuts down and automatically attempts to restart.
  • Page 16: Dielectric Strength

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 17: Approvals

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 19. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive 2004/108/EC, - Low-voltage directive (LVD) 2006/95/EC, - RoHS directive 2011/65/EU and the - ATEX directive 94/9/EC (for use in explosive atmospheres) IEC 60950-1 CB Scheme, Edition...
  • Page 18: Physical Dimensions And Weight

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 20. P HYSICAL IMENSIONS AND EIGHT Weight 940g / 2.1lb DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the unit depth (127mm) to calculate the total required installation depth.
  • Page 19: Accessories

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 21. A CCESSORIES 21.1. ZM2.WALL - W OUNTING RACKET This bracket is used to mount the DC/DC converter onto a flat surface without utilizing a DIN-Rail. 21.2. ZM13.SIDE - S OUNTING RACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
  • Page 20: Redundancy Modules

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 21.3. R EDUNDANCY ODULES YR40.482 – (2x 20A Inputs, 1x 40A output) The YR40.482 is equipped with two input channels, which are individually decoupled by utilizing mosfet technology. Using mosfets instead of diodes reduces the heat generation and the voltage drop between input and output.
  • Page 21: Application Notes

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22. A PPLICATION OTES 22.1. P URRENT APABILITY The DC/DC converter can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 22: External Input Protection

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22.3. E XTERNAL NPUT ROTECTION The unit is tested and approved for branch circuits up to 30A (UL) and 32A (IEC). An external protection is only required if the supplying branch has an ampacity greater than this. Provided, that the negative pole is grounded. If the positive pole is grounded, an additional external fast-acting input fuse in the negative input is required (E.g.
  • Page 23: Parallel Use To Increase Output Power

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22.5. P ARALLEL SE TO NCREASE UTPUT OWER Unit A CPS20.481-D1 DC/DC converter can be paralleled to increase the output Input power. The output voltage of all DC/DC converters shall be adjusted to the same value (±100mV) in “Single use”...
  • Page 24: Series Operation

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22.7. S ERIES PERATION DC/DC converters of the same type can be connected in series for higher Unit A Input output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 25: Charging Of Batteries

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22.9. C HARGING OF ATTERIES The DC/DC converter can be used to charge lead-acid or maintenance free batteries. (Four 12V batteries in series) Instructions for charging batteries: Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage.
  • Page 26: Mounting Orientations

    CPS20.481-D1 48V, 10A, DC/DC C C-Series ONVERTER 22.11. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the DC/DC converter.

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