Puls Dimension C Series Manual

Puls Dimension C Series Manual

24v, 20a, single phase input
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C-Series
G
D
ENERAL
ESCRIPTION
The Dimension C-Series are cost optimized power
supplies without compromising quality, reliability and
performance. The C-Series is part of the DIMENSION
power supply family. The most outstanding features of
CPS20.241 are the high efficiency, electronic inrush
current
limitation,
active
temperature range. The small size is achieved by a
synchronous rectification and further technological
design details.
The C-Series includes all the essential basic functions.
The devices have a power reserve of 20% included,
which may even be used continuously at temperatures
up to +45°C. Additionally, the CPS20.241 can deliver
about 4 times the nominal output current for 15ms
which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
O
N
RDER
UMBERS
Power Supply
CPS20.241
CPS20.241-C1 Conformal coated unit
Accessory
ZM2.WALL
ZM13.SIDE
YR40.242
YR40.245
Apr. 2014 / Rev. 1.6 DS-CPS20.241-EN
All parameters are specified at 24V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
PFC,
wide
operational
24-28V Standard unit
Wall mount bracket
Side mount bracket
Redundancy module
Redundancy module
www.pulspower.com Phone +49 89 9278 0
CPS20.241, CPS20.241-C1
24V, 20A, S
P
S
OWER
UPPLY
AC 100-240V Wide-range Input
Width only 65mm
Efficiency up to 94.0%
ATEX and IECEx Approved
-C1 Version with Conformal Coated PC-Board
Excellent Partial Load Efficiency
20% Output Power Reserves
PLUS
Safe Hiccup
Overload Mode
Easy Fuse Breaking due to High Overload Current
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
Current Sharing Feature for Parallel Use
3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range
24 - 28V
Output current
20A
24A
17.1A
20.6A
Output power
480W
576W
Output ripple
< 50mVpp
AC Input voltage
AC 100-240V
Mains frequency
50-60Hz
AC Input current
4.36 / 2.33A
Power factor
0.99 / 0.95
AC Inrush current
typ. 9 / 7A peak at 120 / 230Vac
Efficiency
92.7 / 94.0%
Losses
37.8 / 30.6W
Temperature range -25°C to +70°C
Derating *)
12W/°C
Hold-up time
typ. 26 / 26ms
Dimensions
65x124x127mm WxHxD
Weight
1000g / 2.2lb
*) between 100-85Vac see chapter 15
M
ARKINGS
IND. CONT. EQ.
UL 508
IECEx
Class I Div 2
II 3G Ex nA nC II T3 Gc
Germany
P
I
INGLE
HASE
NPUT
ATA
at 24V, amb <60°C
at 24V, amb <45°C
at 28V, amb <60°C
at 28V, amb <45°C
ambient <60°C
ambient <45°C
20Hz to 20MHz
-15%/+10%
±6%
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
operational
+60 to +70°C
at 120 / 230Vac
UL 60950-1
Marine
ATEX
EMC, LVD, RoHS
1/26

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Summary of Contents for Puls Dimension C Series

  • Page 1 CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT OWER UPPLY AC 100-240V Wide-range Input Width only 65mm Efficiency up to 94.0% ATEX and IECEx Approved -C1 Version with Conformal Coated PC-Board Excellent Partial Load Efficiency 20% Output Power Reserves PLUS Safe Hiccup Overload Mode...
  • Page 2: Table Of Contents

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 20. Physical Dimensions and Weight ..... 18 Installation Requirements........3 21. Accessories ............19 AC-Input...............4 21.1. ZM2.WALL - Wall Mounting Bracket..19 DC-Input...............5 21.2. ZM13.SIDE - Side Mounting Bracket..19 Input Inrush Current ...........5 21.3.
  • Page 3: Intended Use

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 3. AC-I NPUT AC input nom. AC 100-240V suitable for TN-, TT- and IT mains networks AC input range min. 100-264Vac continuous operation min. 85-100Vac short term or with output derating (1%/V) or with reduced ambient temperature, see Fig.
  • Page 5: Dc-Input

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 4. DC-I NPUT Do not operate this power supply with DC-input voltage. Use the CPS20.241-D1 unit instead. 5. I NPUT NRUSH URRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions.
  • Page 6: Output

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 6. O UTPUT Output voltage nom. Adjustment range min. 24-28V guaranteed ****) max. at clockwise end position of potentiometer Factory settings typ. 24.1V ±0.2%, at full load, cold unit, in “single use” mode typ.
  • Page 7 CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Output voltage in “parallel use” typ. mode, typ. Output Voltage (Single Use, typ.) Output Voltage (Parallel Use, typ.) Adjustment Range Adjustment Range Continuous current Factory...
  • Page 8: Hold-Up Time

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 7. H AC 100V AC 120V AC 230V Hold-up Time typ. 65ms 65ms 65ms at 24V, 10A, see Fig. 7-1 min. 54ms 54ms 54ms at 24V, 10A, see Fig. 7-1 typ. 26ms 26ms 26ms...
  • Page 9: Efficiency And Power Losses

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 92.0% 92.7% 94.0% at 24V, 20A typ. 91.6% 92.4% 94.0% at 24V, 24A (Power Boost) Average efficiency typ.
  • Page 10: Lifetime Expectancy And Mtbf

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 10. L MTBF IFETIME XPECTANCY AND AC 100V AC 120V AC 230V Lifetime expectancy 145 000h 150 000h 168 000h at 24V, 10A and 40°C 410 000h 425 000h 475 000h at 24V, 10A and 25°C 64 000h 70 000h...
  • Page 11: Terminals And Wiring

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 12. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input and output DC-OK-Signal Type screw terminals spring-clamp terminals Solid wire 0.5-6mm 0.15-1.5mm Stranded wire 0.5-4mm...
  • Page 12: Front Side And User Elements

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 13. F RONT IDE AND LEMENTS Fig. 13-1 Front side Input Terminals (screw terminals) N, L Line input PE (Protective Earth) input B Output Terminals (screw terminals, two pins per pole) Positive output –...
  • Page 13: 14. Emc

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 14. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. A detailed EMC report is available on request. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge...
  • Page 14: Environment

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT The power supply has two converters with two different switching frequencies included. Switching Frequencies Switching frequency 1 70kHz to 130kHz PFC converter, input voltage and output power dependent Switching frequency 2 80kHz to 140kHz Main converter, output power dependent 15.
  • Page 15: Protection Features

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 16. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 30.5Vdc In case of an internal power supply defect, a redundant max. 32Vdc circuit limits the maximum output voltage. The output shuts down and automatically attempts to restart.
  • Page 16: Dielectric Strength

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 17: Approvals

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 19. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive 2004/108/EC, - Low-voltage directive (LVD) 2006/95/EC, - RoHS directive 2011/65/EU and the - ATEX directive 94/9/EC (for use in explosive atmospheres) IEC 60950-1 CB Scheme, Edition...
  • Page 18: Physical Dimensions And Weight

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 20. P HYSICAL IMENSIONS AND EIGHT Weight 1000g / 2.2lb DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the unit depth (127mm) to calculate the total required installation depth.
  • Page 19: Accessories

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 21. A CCESSORIES 21.1. ZM2.WALL - W OUNTING RACKET This bracket is used to mount the power supply onto a flat surface without utilizing a DIN-Rail. 21.2. ZM13.SIDE - S OUNTING RACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail.
  • Page 20: Redundancy Modules

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 21.3. R EDUNDANCY ODULES YR40.242 – (2x 20A Inputs, 1x 40A output) The YR40.242 is equipped with two input channels, which are individually decoupled by utilizing mosfet technology. Using mosfets instead of diodes reduces the heat generation and the voltage drop between input and output.
  • Page 21: Application Notes

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 22. A PPLICATION OTES 22.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 22: Back-Feeding Loads

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 22.2. B FEEDING OADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
  • Page 23: Parallel Use To Increase Output Power

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 22.5. P ARALLEL SE TO NCREASE UTPUT OWER Unit A CPS20.241 power supplies can be paralleled to increase the output power. The output voltage of all power supplies shall be adjusted to the same value (±100mV) in “Single use”...
  • Page 24: Series Operation

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT Unit A 22.7. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 25: Operation On Two Phases

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 22.10. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase-system. internal Such a phase-to-phase connection is allowed as long as the supplying fuse +10% voltage is below 240V...
  • Page 26: Mounting Orientations

    CPS20.241, CPS20.241-C1 24V, 20A, S C-Series INGLE HASE NPUT 22.12. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.

This manual is also suitable for:

Dimension cps20.241Dimension cps20.241-c1

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