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Tyco Electronics 1213850-1 Instruction Sheet

626 pneumatic crimping heads
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Table of Contents

Tool Holder Assembly
189766-1 or 356303-1
1. INTRODUCTION
Pneumatic Crimping Heads 1213850-1 and -2 are
designed to crimp STRATO-THERM non-insulated
terminals and splices with insulation support on wire
sizes 22 to 14 AWG. The crimping heads are used with
626 Pneumatic Tool Holder Assemblies. Figure 1
shows the tool holder assemblies, and lists the
pneumatic tooling assemblies for the crimping heads.
This instruction sheet provides recommended
procedures for insulation crimp adjustments, wire
preparation, crimp head installation, crimping, and
maintenance and inspection. For information
concerning tool setup and operation, refer to customer
manual 409-5862. Product specifications and part
numbers are available in Tyco Electronics Catalogs.
See Figure 1.
Read these instructions thoroughly before proceeding.
Measurements are in metric units [followed by U.S.
NOTE
customary units in brackets]. Figures are for
i
reference only and are not drawn to scale.
2. DESCRIPTION
(Figure 1)
The pneumatic crimping heads consist of integral jaws
which close in an arc-like motion. After an operator
©2011 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
626 Pneumatic Crimping Heads
1213850-[ ] (Used with 626
Pneumatic Tool Holder Assemblies)
Quick-Pin(s)
354425-1 (Ref)
Insulation
Adjustment Pin
Crimping Head
1213850-[ ]
Figure 1
locates the terminal or splice between the crimping
jaws and inserts the stripped wire, the tool is activated
to crimp the product to the wire.
3. HEAD INSTALLATION AND REMOVAL
3.1. Installation
NOTE
CAUTION
DANGER
DANGER
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Assembly
Rollers
Pins
Anvil Crimping Jaw
Crimping heads are coated with a preservative to
prevent rust and corrosion. Wipe any excess
i
preservative from the head, particularly from
crimping surfaces.
Certain precautions should be taken by the
operator to avoid personal injury or damage to the
pneumatic tool. Refer to the instructions packaged
!
with the pneumatic tool for operation procedures
and safety precautions.
To avoid personal injury, ALWAYS disconnect tool
from air supply before installing crimping head.
STOP
Do NOT operate pneumatic tool without proper
crimping head installed; make sure that the quick
pins are FULLY tightened to avoid personal injury
STOP
and damage to the tool.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Instruction Sheet
408-10004
19 JAN 11 Rev B
Indenter
Crimping
Jaw
Locator
1 of 9
LOC B

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Summary of Contents for Tyco Electronics 1213850-1

  • Page 1 1. INTRODUCTION locates the terminal or splice between the crimping jaws and inserts the stripped wire, the tool is activated Pneumatic Crimping Heads 1213850-1 and -2 are to crimp the product to the wire. designed to crimp STRATO-THERM non-insulated terminals and splices with insulation support on wire 3.
  • Page 2 PNEUMATIC WIRE WIRE STRIP LENGTH CRIMPING TOOLING RANGE HASHMARK CODE┼ HEADS MIN. MAX. ASSEMBLIES SIZE 1213850-1 22 - 16 1 Hashmark 189721-1 5.16 5.94 189722-1 [.203] [.234] 1213850-2 16 - 14 2 Hashmarks ┼ A Hashmark code Should Appear on the Bottom (Side Opposite Crimp Indents) for High Temperature and Heat Resistant Terminals and Splices when Crimped with the Proper Crimp Head.
  • Page 3 408-10004 Locator Terminal (Ref) Edge of Wire Barrel Rests Against Locator Rollers Crimping Head 1213850-[ ] Terminal Tongue Positioned Under Locator Figure 3 4.2. Splice Crimping Procedure 3. Insert the stripped wire into the wire barrel until the end of the conductor is positioned against the 1.

  • Page 4: Crimp Inspection

    408-10004 4.3. Insulation Crimp Adjustment The insulation crimping section of the crimping head has three positions: 1-tight; 2-medium; and 3-loose. Detail A Adjust the insulation crimp as follows: First Crimp 1. Insert the insulation adjustment pins in position 3. See Figure 5. 2.
  • Page 5 408-10004 Crimp Inspection Figure 6 Rev B 5 of 9...

  • Page 6: Maintenance And Inspection

    408-10004 A hashmark code (see Figure 2) should appear on of Molykote paste, which is a commercially available  NOTE the bottom (side opposite the crimp indents) for lubricant. Lubricate according to the following high temperature and heat-resistant terminals and schedule: splices when crimped with the proper crimping •...

  • Page 7: Replacement And Repair

    717-986-7605, or write to: crimping head is considered dimensionally correct. If crimping chambers do not pass this inspection, CUSTOMER SERVICE (038-035) contact your local Tyco Electronics Field TYCO ELECTRONICS CORPORATION Representative or refer to Section 7, REPLACEMENT PO BOX 3608 AND REPAIR.
  • Page 8 408-10004 Inspection of Wire Barrel Inspection of Insulation Crimping Jaws with Plug Gage Crimping Jaws with Plug Gage Crimping head guard NOT shown for clarity. NOTE Figure 9 Rev B 8 of 9...
  • Page 9 408-10004 Figure 10 Rev B 9 of 9...
  • Page 10 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity 1213850-1...

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1213850-2

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