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Toyota PT922-12170 Manual
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Toyota PT922-12170 Manual

Toyota PT922-12170 Manual

Scion im 2016- interior light kit
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SCION
Preparation
Part Number: PT922-12170
Kit Contents
Item #
Quantity Reqd.
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
Hardware Bag Contents
Item #
Quantity Reqd.
1
3
2
1
3
1
4
5
5
25
6
2
7
1
8
1
Additional Items Required For Installation
Item #
Quantity Reqd.
1
2
3
Conflicts
Premium Audio (Extension Module)
General Applicability
All iM models
Recommended Sequence of Application
Item #
Accessory
1
Interior Light Controller (for door sills & lights)
2
Interior Light Kit
3
Audio
4
Vehicle Service Parts
Item #
Quantity Reqd.
1
2
3
Issue: C 01/28/2016
iM
Description
Main Wire Harness
Switch
Switch Header
ECU
ECU Bracket
Hardware Kit
Instruction Card
LH Light
RH Light
Description
Red Scotchlok (16-22 gauge)
Blue Scotchlok (14-18 gauge)
Thin Foam Tape
Thick Foam Tape
25cm Wire Tie
10cm Wire Tie
M6 Bolt
M6 Nut
Description
*Mandatory
(may be required for reassembly)
Description
Page 1 of 24 pages
2016 -
Recommended Tools
Personal & Vehicle
Protection
Safety Glasses
Safety Gloves
Blankets
Special Tools
Nylon Panel Removal Tool
Surface Thermometer
Heat Gun
Installation Tools
Ratchet
Socket
Extension
Torque Wrench
Wrench
Pliers
Side Cutter
Pick Tool
Center Punch
Drill
Hole Deburring Tool
Screwdriver
Masking Tape
Special Chemicals
Cleaner
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
INTERIOR LIGHT KIT
Notes
Optional
Notes
Infrared Non-contact
Master Heat Gun HG-
301A or equivalent
Notes
10mm, 12mm
6"
48 in-lbf (5.4 N-m)
10mm, 12mm
Needle Nose
w/ 6mm bit & drill stop
Phillips #2
Notes
VDC Approved or mild,
water-based solvent free
DIO

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Summary of Contents for Toyota PT922-12170

  • Page 1 SCION 2016 - INTERIOR LIGHT KIT Preparation Part Number: PT922-12170 Kit Contents Recommended Tools Item # Quantity Reqd. Description Personal & Vehicle Notes Main Wire Harness Protection Switch Safety Glasses Switch Header Safety Gloves Optional Blankets ECU Bracket Special Tools...
  • Page 2 SCION 2016 - INTERIOR LIGHT KIT Procedure Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- ...
  • Page 3 SCION 2016 - INTERIOR LIGHT KIT Procedure (c) Check the kit contents (Fig. 1-1). Interior Light Kit ECU Vehicle Wire Harness ECU Mounting Bracket Driver Side Light Passenger Side Light Hardware Bag Contents Switch Fig. 1-1 Issue: C 01/28/2016 Page 3 of 24 pages...
  • Page 4 SCION 2016 - INTERIOR LIGHT KIT Procedure 10mm wrench or socket & ratchet (d) Remove the negative battery cable (Fig. 1-2). CAUTION: Do not work on the vehicle while the battery’s negative terminal is connected. Working on the vehicle with the battery connected may result in a short circuit during the installation.
  • Page 5 SCION 2016 - INTERIOR LIGHT KIT Procedure Panel removal tool (c) Remove the instrument cluster fascia (Fig. 2-3). (1) Apply protective tape. (2) Remove the plastic side piece. Fig. 2-3 Panel removal tool (d) Remove the driver side lower IP finish panel (Fig.
  • Page 6 SCION 2016 - INTERIOR LIGHT KIT Procedure (5) Disconnect the two connectors connected to the back of the trim panel (Fig. 2-6). Connectors (f) Slide the tab at the bottom left corner of the panel outward to the left and remove the panel.
  • Page 7 SCION 2016 - INTERIOR LIGHT KIT Procedure (3) Disengage the 2 clips (Fig. 2-9). (4) Disconnect the 2 connectors and remove the combination meter assembly. Fig. 2-9 (i) Remove the side cover. Panel removal tool (1) Apply protective tape (Fig. 2-10). (2) Remove the right most blank switch knockout (Fig.
  • Page 8 SCION 2016 - INTERIOR LIGHT KIT Procedure (j) Remove the under dash cover. Philips screwdriver (1) Remove 2 the screws (Fig. 2-13). (2) Release the center tab (Fig. 2-13). Screw Screw Fig. 2-13 Panel removal tool (k) Use a nylon panel removal tool to disengage the 11 claws, 11 clips and guide to remove the center No.1 instrument panel (Fig.
  • Page 9 SCION 2016 - INTERIOR LIGHT KIT Procedure (4) Pull the glove box towards the rear of the vehicle to detach the 2 hinges (Fig. 2-16). Fig. 2-16 3. Prepare the Light Controller ECU. (a) Remove the adhesive backing on the thin Thin foam tape foam tape and secure it onto the bracket (Fig.
  • Page 10 SCION 2016 - INTERIOR LIGHT KIT Procedure Side cutters (c) Attach the ECU to the bracket with the provided small wire ties (Fig. 3-3). WARNING: DO NOT OVERTIGHTEN THE WIRE TIES OR THE TABS ON THE ECU Wire ties WILL BREAK. GET THE TIES SNUG BUT STOP BEFORE THE TABS BEND.
  • Page 11 SCION 2016 - INTERIOR LIGHT KIT Procedure 4. Disassemble the Junction Box. Pick tool (a) Disconnect the C connector (Fig. 4-1 and refer to Fig. 5-2 on the next page). (1) Use a pick tool to gently pry the yellow locking tab back.
  • Page 12 SCION 2016 - INTERIOR LIGHT KIT Procedure 5. Install the Taps in the Junction Box and Mount the ECU. (a) Use the provided Scotchloks to tap the wires (Fig. 5-1, Fig. 5-2 and Table 5-1). NOTE: Match the correct color when tapping each wire and place the Scotchloks as far from the connector as possible.
  • Page 13 SCION 2016 - INTERIOR LIGHT KIT Procedure (b) Reinstall the locking tabs to each connector and confirm the Scotchloks are installed correctly (Fig. 5-3). Fig. 5-3 10mm socket & ratchet (c) Insert the ECU bracket tab into the hole on vehicle dashboard support (Fig.
  • Page 14 SCION 2016 - INTERIOR LIGHT KIT Procedure 6mm drill bit & drill and deburring tool (b) Use the provided template to drill a 6mm diameter hole (use a drill stop set at 5mm, Fig. 6-2) in the knockout. Deburr the hole. NOTE: The hole is not centered in the knockout.
  • Page 15 SCION 2016 - INTERIOR LIGHT KIT Procedure (2) Position the pins in the proper orientation before inserting them into the connector (Fig. 6-5). (3) Check each wire after inserting it to make sure the terminals are locked properly. (4) Press down on the pin lock to lock in the terminals.
  • Page 16 SCION 2016 - INTERIOR LIGHT KIT Procedure (2) Mount the left side light module (Fig. 7-2 & Fig. 7-3). NOTE: Some pressure may be necessary to get the light to seat properly in the tab and over the stud. Fig. 7-2 Fig.
  • Page 17 SCION 2016 - INTERIOR LIGHT KIT Procedure (2) Mount the right side light module (Fig. 7-6 & Fig. 7-7). NOTE: Some pressure may be necessary to get the light to seat properly in the tab and over the stud. Fig. 7-6 Fig.
  • Page 18 SCION 2016 - INTERIOR LIGHT KIT Procedure Step f Step g Steps h-i Junction box Steps a-c Light Light Steps d-e Steps j-k 8. Install the Wire Harness. (a) Connect the main wire harness to the five pin connector from the top cable of the ECU Wire tie #3 (ellipse in Fig.
  • Page 19 SCION 2016 - INTERIOR LIGHT KIT Procedure (d) Wrap the connector with the provided foam tape (Fig. 8-3). Foam tape Fig. 8-3 (e) Route the main harness (pink harness) towards the LH Light Module and wire tie it in two locations (Fig. 8-4). CAUTION: Do not secure the harness to the hood release cable (dashed red line, Fig.
  • Page 20 SCION 2016 - INTERIOR LIGHT KIT Procedure (i) Route the main harness (pink line) above the glove box area and wire tie it in the three locations (Fig. 8-7). CAUTION: Do not secure the harness to the yellow airbag harnesses. Wire tie #11 Wire tie #13 Wire tie #12...
  • Page 21 SCION 2016 - INTERIOR LIGHT KIT Procedure (l) Route the main harness (pink line) and wire tie it in two locations (Fig. 8-10). Wire tie #18 (m) Connect the five pin connector of the main harness (pink line) to the light module. (n) Trim all wire ties.
  • Page 22 SCION 2016 - INTERIOR LIGHT KIT Procedure (i) Disconnect the negative battery cable and remove the 30A fuse. CAUTION: Do not touch the positive terminal with hands or any tool. 10. Reassemble the Vehicle. (a) Reassemble vehicle interior panels in the opposite order of disassembly.
  • Page 23 SCION 2016 - INTERIOR LIGHT KIT Procedure Drill Template Drill Hole Issue: C 01/28/2016 Page 23 of 24 pages...
  • Page 24 SCION 2016 - INTERIOR LIGHT KIT Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Accessory Function Checks Open a door Interior light kit ON Close doors with key in OFF position Interior light kit should turn off within a few seconds Close doors with key in ACC/ON position Interior light kit should remain on (except if...