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TOYOTA Highlander/HV w/Side Rail 2014 -
Preparation
Part Number: PT278-48140
Kit Contents
Item #
Quantity Reqd.
1
1
2
1
3
2
4
2
5
1
Hardware Bag Contents
Item #
Quantity Reqd.
1
1
2
4
3
4
4
1
5
6
7
Additional Items Required For Installation
Item #
Quantity Reqd.
1
2
3
Conflicts
Recommended Tools
Personal & Vehicle
Protection
Safety Glasses
Safety Gloves
Vehicle Protection
Wrist & Belt Buckle
Protection
Special Tools
Plastic trim removal tool
Installation Tools
13mm Socket
Torque Wrench
Special Chemicals
General Applicability
All models 2014-
Issue: C 2/21/2014
Description
Crossbar Assembly Front
Crossbar Assembly Rear
RH Crossbar Covers
LH Crossbar Covers
Hardware Bag
Description
Torque Tool
Tethers
Anti-Rotation Caps
Users Guide
Description
Notes
Cloth
Notes
Notes
0-75 lbf-in
Notes
Page 1 of 6 pages
Recommended Sequence of Application
Item #
Accessory
1
2
3
Vehicle Service Parts
Item #
Quantity Reqd.
1
2
3
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
CROSSBAR KIT
*Mandatory
(may be required for reassembly)
Description
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Summary of Contents for Toyota PT278-48140
- Page 1 TOYOTA Highlander/HV w/Side Rail 2014 - CROSSBAR KIT Preparation Part Number: PT278-48140 Kit Contents Recommended Sequence of Application Item # Quantity Reqd. Description Item # Accessory Crossbar Assembly Front Crossbar Assembly Rear RH Crossbar Covers LH Crossbar Covers Hardware Bag...
- Page 2 Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Remove the side rail covers (Fig. 1-1). Fig. 1-1 Trim Removal Tool...
- Page 3 TOYOTA Highlander/HV w/Side Rail 2014 - CROSSBAR KIT Procedure 2. Install the crossbars (Fig. 2-1). Fig. 2-1 (a) Make sure the arrows on the crossbar end supports are pointing toward the front of the vehicle. NOTE: THE FRONT CROSSBAR HAS A “FRONT”...
- Page 4 TOYOTA Highlander/HV w/Side Rail 2014 - CROSSBAR KIT Procedure 13mm Socket, Fig. 3-1 Torque wrench 3. Secure the crossbars (Fig. 3-1). (a) Using a 13mm socket, tighten the bolt to 8 N-m (71 Lbf-in) (4 places). LH shown RH similar Torque: 8 N•m (71 in•lbs)
- Page 5 TOYOTA Highlander/HV w/Side Rail 2014 - CROSSBAR KIT Procedure Fig. 6-1 6. Attach the tethers to the crossbars (Fig. 6-1). Front of Vehicle “T” Hole (a) Install the 4 tethers (2 RH, 2 LH) with covers on to the crossbar supports.
- Page 6 TOYOTA Highlander/HV w/Side Rail 2014 - CROSSBAR KIT Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Accessory Function Checks Inspect bolt torque Crossbar support bolt: 8 N•m (71 in•lbf) Front crossbar has “FRONT” label.
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