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PR electronics 9203 Series Product Manual

Solenoid / alarm driver
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Product manual
9203
Solenoid / alarm driver
T E M P E R AT U R E
|
I . S . I N T E R FA C E S
No. 9203V10 8 - UK
Produc t ver sion: 9203- 0 03
|
CO M M U N I C AT I O N I N T E R FA C E S
|
M U LT I F U N C T I O N A L
|
I S O L AT I O N
PERFORMANCE
MADE
SMARTER
|
D I S P L AY

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  • Page 1 PERFORMANCE MADE SMARTER Product manual 9203 Solenoid / alarm driver T E M P E R AT U R E I . S . I N T E R FA C E S CO M M U N I C AT I O N I N T E R FA C E S M U LT I F U N C T I O N A L I S O L AT I O N D I S P L AY...
  • Page 2 6 Product Pillars to meet your every need Individually outstanding, unrivalled in combination With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial and factory automation.

  • Page 3: Table Of Contents

    Solenoid / alarm driver 9203 Table of contents Warning ....................Symbol identification .

  • Page 4: Warning

    General mounting, wire connection and disconnection. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. Warning Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 45xx.

  • Page 5: How To Demount System 9000

    Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively, PR electronics A/S www.prelectronics.com The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.

  • Page 6: Advanced Features

    Solenoid / alarm driver 9203 • Universal driver for solenoids, acoustic alarms and LEDs • Extended self-diagnostics • 1 or 2 channels • Can be supplied separately or installed on power rail, PR 9400 • SIL 2-certified via Full Assessment Advanced features •...

  • Page 7: Applications - 9203Axxx

    Applications - 9203Axxx Output signals: Input signals: Channel 1 Channel 2* Alarm Solenoid Channel 1* * For full overview of input connections, refer to page 16. Power rail Status relay signal Rail, supply + Rail, supply - No connection No connection Channel 2 Power connection: Alarm...

  • Page 8: Applications - 9203Bxxx

    Applications - 9203Bxxx Output signals: Input signals: Channel 1 Channel 2* Alarm Solenoid Channel 1* * For full overview of input connections, refer to page 16. Power rail Status relay signal Rail, supply + Rail, supply - No connection No connection Channel 2 Power connection: Alarm...

  • Page 9: Pr 45Xx Display / Programming Front

    PR 45xx display / programming front Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.

  • Page 10: Order

    Order Type Version Output Channels Input 9203 Non-Ex / zone 2 Low current : 1 Single Opto / switch Ex barrier [Ex ia] / Double zone 2 High current : 2 Single Example : 9203B2B2 Input type selector 9203xxx 9203xxx1 9203xxx2 NPN open collector PNP open collector...
  • Page 11 Max. power Max. required Type Description dissipation power 9203x1A 1 ch., low current ≤ 1.1 W ≤ 1.9 W 9203x1A1 1 ch., low current ≤ 1.1 W ≤ 1.9 W 9203x1A2 1 ch., low current ≤ 1.1 W ≤ 1.9 W 9203x1B 2 ch., low current ≤...

  • Page 12: Output Loads

    Output loads 9203x1Ax (1 channel) / 9203x1Bx (2 channels) 41-42 / 51-52 41-43 / 51-53 41-44 / 51-54 Terminal Vout. no load Min. 24 V Min. 24 V Min. 24 V Vout. with load Min. 12.5 V Min. 13.5 V Min.
  • Page 13 9203x2Ax (1 channel) 41-42 41-43 41-44 Terminal Vout. no load Min. 24 V Min. 24 V Min. 24 V Vout. with load Min. 11.5 V Min. 9 V Min. 12.5 V Min. 10 V Min. 13.5 V Min. 11 V Iout.
  • Page 14 Relay output: Status relay in safe area: Max. voltage ........125 VAC / 110 VDC Max.

  • Page 15: Visualisation In 45Xx Of Hardware / Software Error

    Visualisation in 45xx of hardware / software error Readout at hardware error Error search Readout Cause Communications test 45xx / 9203 NO.CO Connection error Configuration error or crc mismatch, EEprom error - check configuration FL.ER recovery configuration is loaded Hardware error DE.ER Invalid recovery configuration in device Hardware error...

  • Page 16: Connections

    Connections Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. NC = no connection Inputs - 9203xxx: Switch PNP with pull-down (6 V)* V- (6 V)* (6 V)* D external Switch NPN with pull-up (6 V)* (6 V)* (6 V)*...

  • Page 17: Block Diagram

    Outputs - 9203xxxx: Solenoid, ON / OFF Acoustic alarm Solenoid, ON / OFF Acoustic alarm Block diagram Power rail connections 91 92 93 94 95 Supply - ™› Device status, Green — ON Supply +24 VDC Ch. 1 status, ˜ OFF Yellow/Red Status relay N.C.

  • Page 18: Signal Error Indications Without Display Front

    Signal error indications without display front List of LED and error signal indications Ch. 1: Ch. 2: Power rail Condition Green LED Status relay, N.C. Yellow / Red Yellow / Red signal status Device OK Flashing Energized No supply De-energized Device defective De-energized Ch.

  • Page 19: Configuration / Operating The Function Keys

    Configuration / operating the function keys Documentation for routing diagram. In general When configuring the 9203, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. Configuration is carried out by use of the 3 function keys: will increase the numerical value or choose the next parameter will decrease the numerical value or choose the previous parameter...
  • Page 20 Routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving.

  • Page 21: Routing Diagram, Advanced Settings (Adv.set)

    Routing diagram, advanced settings (ADV.SET) LOAD DISP, PASS, LANG, RAIL D.OUT DISP D.OUT TAG1 TAG2 SETUP CONTRA DISP LIGHT TAGNO TAGNO Txt 6 Txt 9 Txt 12 Txt 10 Txt 11 Txt 11 9999 0000 PASS 0000 SETUP EN.PASS NEW.PAS Txt 6 Txt 15 Txt 16...

  • Page 22: Help Text Overview

    Help text overview [01] Set correct password [02] Enter advanced setup? [06] Enter language setup Enter password setup Enter display setup Enter SIL setup [07] Select direct channel function Select inverted channel function [09] Adjust LCD contrast [10] Adjust LCD backlight [11] Write a 5-character channel tag [12]...

  • Page 23: Appendix

    Appendix IECEx installation drawing ATEX Installation Drawing FM Installation Drawing Desenho de Instalaçao INMETRO Safety Manual 9203 - Product version 9203-003...

  • Page 24: Iecex Installation Drawing

    9203QI01 LERBAKKEN 10, 8410 RØNDE DENMARK IECEx Installation drawing For safe installation of 9203 the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 25 9203QI01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203Bxxx Installation: Hazardous area Non Hazardous area Zone 0, 1, 2, 20, 21, 22 or Zone 2 -20 ≤ Ta ≤ 60ºC 4501 Supply / Input (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) : 253V, max. 400Hz 9203B 91 92 93 94 95 Power...
  • Page 26 9203QI01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Terminal 41-42/51-52 Terminal 41-42 80nF 4.2mH 54µH/Ω 80nF 2.69mH 44µH/Ω 93 mA 640nF 16.8mH 218µH/Ω 115mA 640nF 10.8mH 176µH/Ω 0.65W 2.1µF 32.6mH 436µH/Ω 0.81W 2.1µF 20.8mH 353µH/Ω 3.76µF 32.6mH 436µH/Ω...
  • Page 27 9203QI01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203Axxx Installation Non Classified area or Zone 2 4501 9203A 91 92 93 94 95 Power Rail Terminal (31,32) Terminal (11,12 and 13,14) Supply: Input: Voltage 19.2 – 31.2 VDC Voltage max 28 VDC Power max.

  • Page 28: Atex Installation Drawing

    9203QA01 LERBAKKEN 10, 8410 RØNDE DENMARK ATEX Installation drawing For safe installation of 9203 the following must be observed. The module shall only be Installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 29 9203QA01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203Bxxx Installation: Hazardous area Non Hazardous Area Zone 0,1,2, 20, 21, 22 or Z one 2 4501 -20 ≤ Ta ≤ 60ºC 9203B 91 92 93 94 95 Supply / Input Power (terminal 11,12,13,14) Rail (terminal 31,32,33,34) (terminal 91,92,93,94,95)
  • Page 30 9203QA01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Terminal 41-42 Terminal 41-42/51-52 80nF 4.2mH 54µH/Ω 80nF 2.69mH 44µH/Ω 93 mA 640nF 16.8mH 218µH/Ω 115mA 640nF 10.8mH 176µH/Ω 0.65W 2.1µF 32.6mH 436µH/Ω 0.81W 2.1µF 20.8mH 353µH/Ω 436µH/Ω 353µH/Ω 3.76µF 32.6mH 3.76µF...
  • Page 31 9203QA01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203Axxx Installation: Non Classified area or Zone 2 4501 9203A 91 92 93 94 95 Power Rail Terminal (31,32) Terminal (11,12 and 13,14) Supply: Input: Voltage 19.2 – 31.2 VDC Voltage max 28VDC Power max. 3.5 W Trig: NPN Low <...

  • Page 32: Fm Installation Drawing

    9203QF01 LERBAKKEN 10, 8410 RØNDE DENMARK FM Installation drawing For safe installation of 9203 the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 33 9203QF01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203Bxxx Installation: Hazardous area Non Hazardous Area or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Class I, Division 2, Group A,B,C,D T4 or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or or Class I, Zone 2 Group IIC T4 or Class I, Zone 0/1 Group IIC, [Ex ia] IIC -20 ≤...
  • Page 34 9203QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9203B1A & 9203B1B Lo/Ro or Module 9203B2A Lo/Ro or Co/Ca Lo/La Co/Ca Lo/La Terminal 41-42 / 51-52 La/Ra Terminal 41-42 La/Ra Uo/Voc 28 V 80 nF 4.2 mH 54 μH/Ω Uo/Voc 28 V 80 nF 2.69 mH 44 μH/Ω...
  • Page 35 9203QB01 LERBAKKEN 10, 8410 RØNDE DENMARK INMETRO Desenhos para Instalação Para instalação segura do 9203B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série.
  • Page 36 9203QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de não classificada Área de classificada Zona 0, 1, 2, 20, 21 e 22 ou Zona 2 -20 ≤ Ta ≤ 60ºC 4501 9203 Fonte / Entrada 91 92 93 94 95 (terminais 11,12,13,14) TRILHO DE ENERGIA (terminais 31,32,33,34) (terminais 91,92,93,94,95)
  • Page 37 9203QB01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Terminais 41-42/51- Terminais 41-42 80nF 4.2mH 54 µ H/ Ω 80nF 2.69mH 44 µ H/ Ω 218 µ H/ Ω 176 µ H/ Ω 93 mA 640nF 16.8mH 115mA 640nF 10.8mH 2.1 µ...

  • Page 38: Document History

    Document history The following list provides notes concerning revisions of this document. Rev. ID Date Notes 1707 Specifications for max. required power added New INMETRO certificate and installation drawing 1735 Connection drawings and block diagram updated 1914 CCOE approval discontinued 9203 - Product version 9203-003...

  • Page 39: Safety Manual

    SAFETY MANUAL SOLENOID / ALARM DRIVER 9203 This safety manual is valid for the following product versions: 9203-001 9203-002 9203-003 Version No. V6R0...
  • Page 41 9203 Solenoid / Alarm Driver Safety Manual 0. CONTENTS 1. Observed standards ......................2. Acronyms and abbreviations ..................3. Purpose of the product ....................4. Assumptions and restrictions for use of the product ......... 4.1 Basic safety specifications ................. 4.2 Associated equipment ..................4.2.1 Safety output ....................

  • Page 42: Observed Standards

    Safety Manual 9203 Solenoid / Alarm Driver 1. Observed standards Standard Description Functional Safety of electrical / electronic / programmable IEC 61508 electronic safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable 2:2000 electronic safety-related systems IEC 61508- Part 3: Software requirements 3:1998...

  • Page 43: Purpose Of The Product

    9203 Solenoid / Alarm Driver Safety Manual 3. Purpose of the product The 9203Bxxx can be mounted in the safe area or in zone 2 / div. 2 and transmit signals to zone 0, 1, 2 and zone 20, 21, 22 including M1 mining / Class I/II/III, Div.

  • Page 44: Safe Parameterisation

    Safety Manual 9203 Solenoid / Alarm Driver 4.4 Safe parameterisation The user is responsible for verifying the correctness of the configuration parameters. (See section 14 Safe parameterisation - user responsibility). Manual override may not be used for safety applications. 4.5 Installation in hazardous areas The IECex Installation drawing, ATEX Installation drawing, INMETRO Installation drawing and FM Installation drawing shall be followed if the products are installed in hazardous areas.

  • Page 45: Hardware And Software Configuration

    11. Procedures to repair or replace the product Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

  • Page 46: Documentation For Routing Diagram

    Safety Manual 9203 Solenoid / Alarm Driver 13. Documentation for routing diagram The routing diagram is shown in section 16.2. 13.1 In general When configuring the 9203, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

  • Page 47: Display Setup

    9203 Solenoid / Alarm Driver Safety Manual 13.4.1 Display setup Here you can adjust the brightness contrast and the backlight. Setup of tag numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of digital output or tag no.

  • Page 48: Safe Parameterisation - User Responsibility

    Safety Manual 9203 Solenoid / Alarm Driver 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters Parameters Value Description CH1.FUN DIR / INV Direct / inverted channel function CH2.FUN. DIR / INV Direct / inverted channel function PASSW 0 - 9999 New password The above safety-related configuration parameters are marked in red text in the routing diagrams and must be verified by the user in a SIL-...

  • Page 49: If Password Is Set

    9203 Solenoid / Alarm Driver Safety Manual 14.2.2 If password is set Action Display shows Press OK PASSW Enter password and press OK ADV.SET Set (ADV.SET) to Yes and press OK DISP SETUP Step down to (SIL SETUP) and press OK EN.SIL Set (EN SIL) to YES and press OK Verify OPEN...

  • Page 50: User Interface

    Safety Manual 9203 Solenoid / Alarm Driver 16 User interface 16.1 Scrolling help texts in display line 3 [[01] Set correct password [02] Enter advanced setup? [06] Enter language setup Enter password setup Enter display setup Enter SIL setup [07] Select direct channel function Select inverted channel function [09]...
  • Page 51 9203 Solenoid / Alarm Driver Safety Manual ROUTING DIAGRAM If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. Increase value / choose next parameter Decrease value / choose previous parameter Accept the chosen value and proceed to the next menu Hold Back to previous menu / return to menu 1.0 without saving...

  • Page 52: Routing Diagram - Advanced Settings (Adv.set)

    Safety Manual 9203 Solenoid / Alarm Driver 16.3 Routing diagram - Advanced settings (ADV.SET) To default state 1.0 Verify SIL configuration Version No. V6R0...

  • Page 53: Connections Diagram

    9203 Solenoid / Alarm Driver Safety Manual 17 Connections diagram Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. NC = no connection Inputs - 9203xxx: Switch PNP with pull-down V- (6 V)* (6 V)* (6 V)* D external Switch...
  • Page 54 Safety Manual 9203 Solenoid / Alarm Driver Inputs - 9203xxx1: Switch V+ with pull-down Active input Switch with pull-down with pull-down Active input Inputs - 9203xxx2: Switch with pull-up with pull-up TTL input (6 V)* Switch with pull-down with pull-up TTL input (6 V)* (6 V)*...
  • Page 55 9203 Solenoid / Alarm Driver Safety Manual Outputs - 9203xxxx: Solenoid, ON / OFF Acoustic alarm Solenoid, ON / OFF Acoustic alarm Version No. V6R0...
  • Page 56 We are near you, all over the world Our trusted red boxes are supported wherever you are All our devices are backed by expert service and a 5-year business with a global reach. This means that we are warranty. With each product you purchase, you receive always nearby and know your local markets well.
  • Page 57 Benefit today from PERFORMANCE MADE SMARTER PR electronics is the leading technology company specialized in making industrial process control safer, more reliable and more efficient. Since 1974, we have been dedicated to perfecting our core competence of innovating high precision technology with low power consumption.

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