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PR electronics 9203 Series Safety Manual

Solenoid / alarm driver
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9 2 0 3
S o l e n o i d /
a l a r m d r i v e r
N o . 9 2 0 3 V 1 0 2 - I N
P r o d u c t v e r s i o n : 9 2 0 3 - 0 0 2
S I G N A L S T H E B E S T

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Summary of Contents for PR electronics 9203 Series

  • Page 1 9 2 0 3 S o l e n o i d / a l a r m d r i v e r N o . 9 2 0 3 V 1 0 2 - I N P r o d u c t v e r s i o n : 9 2 0 3 - 0 0 2 S I G N A L S T H E B E S T...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturud- sving, og alle produkter opfylder de strengeste internationale stan- darder.

  • Page 3: Table Of Contents

    VENTIL- / ALARMDRIVER 9203 INDHOLD Advarsel ................Signaturforklaring ............... Sikkerhedsregler ..............Afmontering af system 9000 ..........EF-Overensstemmelseserklæring ........Avancerede features............Anvendelse ................. Teknisk karakteristik ............Applikationer ..............PR 4501 Display- / programmeringsfront ......Bestillingsskema : 9203B ............ Elektriske specifikationer............ SIL2 Certified & Fully Assessed acc. to IEC 61508 ... 12 Hardware- / softwarefejl .............

  • Page 4: Advarsel

    ESD-sikre forhold: Installation, ledningsmontage og -demontage. Fejlfinding på modulet. Reparation af modulet og udskiftning af sikringer må kun foretages af PR electronics A/S. ADVARSEL Modulets frontplade må ikke åbnes, da dette vil medføre skade på stikforbindelsen til display- / programmeringsfronten PR 4501.
  • Page 5 Hvis der er tvivl om modulets rette håndtering, skal der rettes henvendelse til den lokale forhandler eller alternativt direkte til: PR electronics A/S www.prelectronics.dk Ved tilslutning af flerkorede ledninger med farlig spænding skal ledningsenderne forsynes med ledningstyller.

  • Page 6: Afmontering Af System 9000

    ANSVAR I det omfang instruktionerne i denne manual ikke er nøje overholdt, vil kunden ikke kunne rette noget krav, som ellers måtte eksistere i henhold til den indgå- ede salgsaftale, mod PR electronics A/S. AFMONTERING AF SYSTEM 9000 Billede 1: Modulet frigøres fra power railen ved...

  • Page 7: Ef-Overensstemmelseserklæring

    EF-OVERENSSTEMMELSESERKLÆRING Som producent erklærer PR electronics A/S Lerbakken 10 DK-8410 Rønde hermed at følgende produkt: Type: 9203 Navn: Ventil- / alarmdriver er i overensstemmelse med følgende direktiver og standarder: EMC-direktivet 2004/108/EF og senere tilføjelser EN 61326-1 : 2006 For specifikation af det acceptable EMC-niveau henvises til modulets elektriske specifikationer.

  • Page 8: Avancerede Features

    VENTIL- / ALARMDRIVER 9203 • Universel Ex-driver for ventiler, akustiske alarmer og lysdioder • Udvidet autodiagnosticering • 1 eller 2 kanaler • Kan forsynes separat eller installeres på power rail, PR type 9400 • SIL 2-certificeret via Full Assessment Avancerede features • Universel Ex-driver til styring af ventiler mm. med forskellige Ex-data vha. 3 indbyggede Ex-barrierer.

  • Page 9: Applikationer

    APPLIKATIONER Udgangs- Indgangssignaler: signaler: Kanal 1 Kanal 2 Alarm Ventil Kanal 1 Power rail Statusrelæ-signal Rail, +24 VDC Rail, Gnd. Ingen forbindelse Ingen forbindelse Kanal 2 Forsyningsspændinger: Alarm Ventil Gnd. - Forsyning +19,2...31,2 VDC Modulstatus N.C. Modulstatus Forsyning via Zone 0, 1, 2, power raill 20, 21, 22, M1 &...

  • Page 10: Pr 4501 Display- / Programmeringsfront

    PR 4501 DISPLAY- / PROGRAMMERINGSFRONT Funktionalitet Den enkle menustruktur og de forklarende hjælpe tekster leder dig automatisk gennem opsætningen og gør produktet meget enkelt at anvende. Se beskrivelse af funktioner og opsætningsmuligheder under afsnittet ”Programmering / betjening af trykknapper”. Anvendelse • Kommunikationsinterface til ændring af driftsparametre i 9203.

  • Page 11: Bestillingsskema : 9203B

    Bestillingsskema : 9203B Type Ex-barriere [Ex ia] Kanaler 9203B Low current . . . : 1 Enkelt . . . : A Dobbelt. . : B High current . . . : 2 Enkelt . . . : A 4501 = Display- / programmeringsfront 9400 = Power rail Elektriske specifikationer Specifikationsområde ........
  • Page 12 NPN og mekanisk kontakt: Trig-niveau LOW .......... ≤ 2,0 VDC Trig-niveau HIGH ......... ≥ 4,0 VDC Max. ekstern spænding ......28 VDC Indgangsimpedans ........3,50 kΩ PNP: Trig-niveau LOW .......... ≤ 8,0 VDC Trig-niveau HIGH ......... ≥ 10,0 VDC Max. ekstern spænding ......28 VDC Indgangsimpedans ........
  • Page 13 9203B2A Klemme Klemme Klemme 41-42 41-43 41-44 28 V 28 V 28 V 115 mA 125 mA 135 mA 0,81 W 0,88 W 0,95 W Vudgang Min. 24 V Min. 24 V Min. 24 V ubelastet Vudgang Min. 11,5 V Min.

  • Page 14: Sil2 Certified & Fully Assessed Acc. To Iec 61508

    Godkendelser: EMC 2004/108/EF ........EN 61326-1 LVD 2006/95/EF .......... EN 61010-1 UL, Standard for Safety ......UL 61010-1 GOST R Marine: Det Norske Veritas, Ships & Offshore ..Stand. f. Certific. No. 2.4 I.S. / Ex: ATEX 94/9/EF ..........KEMA 07ATEX0147 X IECEx ............

  • Page 15: Hardware- / Softwarefejl

    Hardware- / softwarefejl Visning ved hardwarefejl Fejlsøgning Visning Årsag Test af kommunikation mellem 4501 / 9203 NO.CO Fejl i stikforbindelse Konfigurationsfejl eller crc- EEprom-fejl - check konfiguration FL.ER mismatch, recovery- konfiguration er indlæst Ugyldig recovery- Hardwarefejl DE.ER konfiguration i modulet Ugyldig kode-checksum Hardwarefejl FC.ER...

  • Page 16: Tilslutninger

    TILSLUTNINGER Forsyning og Power rail statusrelæ forbindelser 31 32 33 34 91 92 93 94 95 N.C. Fejl Gnd. Gnd. +24 V +24 V Indgang: NC = Ingen forbindelse Speciel PNP Kontakt NPN, kontakt PNP, kontakt trig-indgang 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14...

  • Page 17: Blokdiagram

    BLOKDIAGRAM 9203 - Product Version 9203-002 INDHOLD...

  • Page 18: Visning Af Signalfejl Uden Displayfront

    Visning af signalfejl uden displayfront Liste over LED- og fejlsignalvisninger Kanal 1: Kanal 2: Statusrelæ, Power rail Status Grøn LED Gul / Rød Gul / Rød N.C. signalstatus Modul OK Blinker Trukket Ingen forsyning Sluppet Modul defekt Rød Rød Sluppet Kanal 1, udgang ON Blinker Trukket...
  • Page 19 Uddybende forklaringer Passwordbeskyttelse: Programmeringsadgang kan forhindres ved indkodning af et password. Passwordet gemmes i modulet, så sikkerheden mod uøn- skede ændringer er så høj som muligt. Default password 2008 giver adgang til alle programmeringsmenuer. Signal- og modulfejlsinformation via displayfront 4501 Displayfronten 4501 kan konfigureres til at vise udgangsstatus, udgangsstrøm eller TAG.-nr.

  • Page 20: Rutediagram

    RUTEDIAGRAM Hvis ingen taster har været aktiveret i 1 minut, returnerer displayet til nor- maltilstanden 1.0 uden at gemme eventuelle konfigurationsændringer. 1 Forøgelse af værdi / vælg næste parameter 2 Formindskelse af værdi / vælg forrige parameter 3 Accepter valget og gå til næste menu Holde 3 går til forrige menu / returnerer til 1.0 uden at gemme Power up Hvis SIL-låst...

  • Page 21: Rutediagram, Avancerede Indstillinger (Adv.set)

    RUTEDIAGRAM, Avancerede indstillinger (ADV.SET) DISP, PASS, LOAD LANG, D.OUT DISP TAG1 TAG2 LOAD SETUP CONTRA LIGHT VALVE 5 VALVE 6 DISP Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12 9999 0000 PASS 0000 SETUP EN.PASS NEW.PAS Txt 06 Txt 15 Txt 16...

  • Page 22: Rullende Hjælpetekster I Displaylinie 3

    RULLENDE HJÆLPETEKSTER I DISPLAYLINIE 3 [01] Angiv korrekt password [02] Gå til avanceret opsætningsmenu? [06] Gå til valg af sprog Gå til password-indstilling Gå til displayopsætning Gå til valg af SIL-låsning [07] Vælg direkte signalbehandling Vælg inverteret signalbehandling [09] Juster LCD-kontrast [10] Juster LCD-baggrundsbelysning [11]...

  • Page 23: Appendix

    APPENDIX IECEX INSTALLATION DRAWING ATEX INSTALLATION DRAWING FM INSTALLATION DRAWING SAFETY MANUAL 9203 - Product Version 9203-002 INDHOLD...

  • Page 24: Iecex Installation Drawing

    9203QI01 IECEx Installation drawing For safe installation of 9203B the following must be observed. The module shall only be Installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 25 9203QI01 Hazardous area Non Hazardous area Zone 0, 1, 2, 20, 21, 22 or Zone 2 -20 ≤ Ta ≤ 60ºC 4501 Supply / Input (terminal 11,12,13,14) 9203 (terminal 31,32,33,34) 91 92 93 94 95 (terminal 91,92,93,94,95) Power Rail : 253V, max. 400Hz Terminal (31,32) Terminal (11,12 and 13,14) Supply:...
  • Page 26 9203QI01 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Terminal 41-42/51-52 Terminal 41-42 80nF 4.2mH 54µH/Ω 80nF 2.69mH 44µH/Ω 93 mA 640nF 16.8mH 218µH/Ω 115mA 640nF 10.8mH 176µH/Ω 0.65W 2.1µF 32.6mH 436µH/Ω 0.81W 2.1µF 20.8mH 353µH/Ω 3.76µF 32.6mH 436µH/Ω 3.76µF 20.8mH 353µH/Ω 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro...

  • Page 27: Atex Installationstegning

    9203QA01 ATEX Installationstegning For sikker installation af 9203B skal følgende overholdes: Modulet må kun installeres af kvalificerede personer, som er bekendt med national og international lovgivning, direktiver og standarder i det land, hvor modulet skal installeres. Produktionsår fremgår af de to første cifre i serienummeret For installation i zone 2 / division 2 skal følgende overholdes: Den aftagelige displayfront til programmering 4501 er udelukkende beregnet til brug på...
  • Page 28 9203QA01 Ex-område Ikke Ex-område Zone 0,1,2, 20, 21, 22 eller Z one 2 -20 ≤ Ta ≤ 60ºC 4501 9203 Forsyning / Indgang 91 92 93 94 95 (klemme 11,12,13,14) Power (klemme 31,32,33,34) Rail (klemme 91,92,93,94,95) : 253 V, max. 400 Hz Revision date: Version Revision Prepared by:...
  • Page 29 9203QA01 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Klemme 41-42 Klemme 41-42/51-52 80nF 4.2mH 54µH/Ω 80nF 2,69mH 44µH/Ω 93 mA 640nF 16,8mH 218µH/Ω 115mA 640nF 10,8mH 176µH/Ω 0,65W 2,1µF 32,6mH 436µH/Ω 0,81W 2,1µF 20,8mH 353µH/Ω 436µH/Ω 353µH/Ω 3,76µF 32,6mH 3,76µF 20,8mH 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro...

  • Page 30: Fm Installation Drawing

    FM Installation Drawing 9203QF01 LERBAKKEN 10, 8410 RØNDE DENMARK FM Installation drawing For safe installation of 9203B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area.
  • Page 31 9203QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Module 9203B1A & 9203B1B Lo/Ro or Module 9203B2A Lo/Ro or Co/Ca Lo/La Co/Ca Lo/La Terminal 41-42 / 51-52 La/Ra Terminal 41-42 La/Ra Uo/Voc 28 V 80 nF 4.2 mH 54 μH/Ω Uo/Voc 28 V 80 nF 2.69 mH 44 μH/Ω...

  • Page 32: Safety Manual

    Safety manual Solenoid / alarm driver 9203 this safety manual is valid for the following product versions: 9203-001 9203-002 Version No. V4R0...
  • Page 33 9203 Solenoid / Alarm Driver Safety Manual 0. ContentS 1. Observed standards ................2. Acronyms and abbreviations ..............3. Purpose of the product ................4. Assumptions and restrictions for use of the product......4.1 Basic safety specifications ............. 4.2 Associated equipment ..............4.2.1 Safety output ...............

  • Page 34: Observed Standards

    Safety Manual 9203 Solenoid / Alarm Driver 1. observed standards Standard Description Functional Safety of electrical / electronic / programmable IEC 61508 electronic safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable 2:2000 electronic safety-related systems IEC 61508- Part 3: Software requirements 3:1998...

  • Page 35: Purpose Of The Product

    9203 Solenoid / Alarm Driver Safety Manual 3. Purpose of the product Universal Ex driver for the control of solenoids etc. with various Ex data by way of three built-in Ex barriers. The device can be mounted in the safe area and in zone 2 / div. 2 and transmit signals to zone 0, 1, 2, 20, 21 and 22.

  • Page 36: Safe Parameterisation

    Safety Manual 9203 Solenoid / Alarm Driver Safe parameterisation The user is responsible for verifying the correctness of the configuration parameters. (See section 14 Safe parameterisation - user responsibility). Manual override may not be used for safety applications. installation in hazardous areas The IECex Installation drawing, ATEX Installation drawing and FM Installation drawing shall be followed if the products are installed in hazardous areas.

  • Page 37: Hardware And Software Configuration

    11. Procedures to repair or replace the product Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

  • Page 38: Documentation For Routing Diagram

    Safety Manual 9203 Solenoid / Alarm Driver 13. documentation for routing diagram The routing diagram is shown in section 16.2. 13.1 in general When configuring the 9203, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

  • Page 39: Display Setup

    9203 Solenoid / Alarm Driver Safety Manual 13.4.1 display setup Here you can adjust the brightness contrast and the backlight. Setup of tag numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of digital output or tag no.

  • Page 40: Safe Parameterisation - User Responsibility

    Safety Manual 9203 Solenoid / Alarm Driver 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters Parameters value description CH1.FUN DIR / INV Direct / inverted channel function CH2.FUN. DIR / INV Direct / inverted channel function PASSW 0 - 9999 New password The above safety-related configuration parameters are marked in red text in the routing diagrams and must be verified by the user in a SIL-...

  • Page 41: If Password Is Set

    9203 Solenoid / Alarm Driver Safety Manual 14.2.2 if password is set action display shows Press OK PASSW Enter password and press OK ADV.SET Set (ADV.SET) to Yes and press OK DISP SETUP Step down to (SIL SETUP) and press OK EN.SIL Set (EN SIL) to YES and press OK VerifyOPEN...

  • Page 42: User Interface

    Safety Manual 9203 Solenoid / Alarm Driver 16 user interface 16.1 Scrolling help texts in display line 3 [[01] Set correct password [02] Enter advanced setup? [06] Enter language setup Enter password setup Enter display setup Enter SIL setup [07] Select direct channel function Select inverted channel function [09]...
  • Page 43 9203 Solenoid / Alarm Driver Safety Manual routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving Power up...

  • Page 44: Routing Diagram - Advanced Settings (Adv.set)

    Safety Manual 9203 Solenoid / Alarm Driver 16.3 routing diagram - advanced settings (adv.Set) DISP, PASS, LOAD LANG, D.OUT DISP TAG1 TAG2 LOAD SETUP CONTRA LIGHT VALVE 5 VALVE 6 DISP Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12 9999 0000...

  • Page 45: Connections Diagram

    9203 Solenoid / Alarm Driver Safety Manual 17 Connections diagram Supply and Power rail status relay connections 31 32 33 34 91 92 93 94 95 N.C. Error Gnd. Gnd. +24 V +24 V inputs: NC = No connection Special PNP Switch NPN, switch PNP, switch...
  • Page 46 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between ®...
  • Page 47  www.prelectronics.se  sales@prelectronics.se  www.prelectronics.co.uk  sales@prelectronics.co.uk  www.prelectronics.com  sales@prelectronics.com  www.prelectronics.cn  sales@prelectronics.cn Head office Denmark www.prelectronics.com PR electronics A/S sales@prelectronics.dk Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

This manual is also suitable for:

9203-0019203-002

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