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PR electronics 9203 User Manual

Solenoid / alarm driver
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9 2 0 3
S o l e n o i d /
a l a r m d r i v e r
N o . 9 2 0 3 V 1 0 4 - U K
P r o d u c t v e r s i o n : 9 2 0 3 - 0 0 2

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  • Page 1 9 2 0 3 S o l e n o i d / a l a r m d r i v e r N o . 9 2 0 3 V 1 0 4 - U K P r o d u c t v e r s i o n : 9 2 0 3 - 0 0 2...
  • Page 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturudsving, og alle produkter opfylder de strengeste internationale standarder.

  • Page 3: Table Of Contents

    Scrolling help texts in display line 3 ..........21 Appendix ....................22 IECEx Installation Drawing .............. 23 ATEX Installation Drawing ............... 26 FM Installation Drawing ..............29 INMETRO Installation Drawing ............31 Safety Manual ..................35 9203 - Product Version 9203-002...

  • Page 4: Warning

    General mounting, connection and disconnection of wires. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics a/S only. WaRning Do not open the front plate of the device as this will cause dama- ge to the connector for the display / programming front PR 4501.
  • Page 5 During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use. 9203 - Product Version 9203-002...

  • Page 6: How To Demount System 9000

    To the extent that the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HoW to DEmoUnt SyStEm 9000...

  • Page 7: Advanced Features

    • The 9203 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508. technical characteristics • 1 green and 2 yellow/red front LEDs indicate operation status and malfunction. • 2.6 kVAC galvanic isolation between input, output and supply. 9203 - Product Version 9203-002...

  • Page 8: Applications

    Device status N.C. Device status Supply via Zone 0, 1, 2, power rail 20, 21, 22, M1 & Cl. I/II/III, div. 1 Zone 2 / Cl. 1, div. 2, gr. A-D or safe area gr. A-G 9203 - Product Version 9203-002...

  • Page 9: Pr 4501 Display / Programming Front

    • Communications interface for modification of operational parameters in 9203. • When mounted in the process, the display shows process values and device status. technical characteristics • LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel (OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF), line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows whether the device is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL- locked. Line 4 also indicates if the output is active. • In order to protect the configuration against unauthorised changes, access to the menus can be blocked by a password. 9203 - Product Version 9203-002...

  • Page 10: Mounting / Demounting The Pr4501/4511

    1: Insert the taps of 4501/4511 into the holes at the top of the device. 2: Swing 4501/4511 into place. Demounting of 4501/4511 3: Push the release button on the bottom of 4501/4511 and swing 4501/4511 9203 - Product Version 9203-002...

  • Page 11: Order: 9203B

    DIN rail type ............... DIN EN 60715/35 mm Wire size ..............0.13...2.08 mm AWG 26...14 stranded wire Screw terminal torque ........... 0.5 Nm Vibration: 2...13.2 Hz ..........±1 mm Vibration: 13.2...100 Hz ........±0.7 g 9203 - Product Version 9203-002...
  • Page 12 If the input signal comes from a device where the output is connected as an open collector with pull up resistor, a diode must be connected in series with the input signal. See connections drawing at page 14 for further details. outputs: Output ripple ............. < 40 mV RMS 9203 - Product Version 9203-002...
  • Page 13 Min. 24 V Min. 24 V no load Vout. Min. 12.5 V Min. 13.5 V Min. 14.5 V with load Iout. max 35 mA 35 mA 35 mA [mA] Terminals: X41 X44 X41 X43 X41 X42 9203 - Product Version 9203-002...
  • Page 14 Min. 12.5 V Min. 10 V Min. 13.5 V Min. 11 V with load Iout. max 50 mA 60 mA 50 mA 60 mA 50 mA 60 mA [mA] Terminals: X41 X44 X41 X43 X41 X42 9203 - Product Version 9203-002...
  • Page 15 IECEx ................IECEx KEM 09.0001X c FM us ................. 3035277-C INMETRO ..............NCC 12.1306 X CCOE ................P337349/6 EAC Ex TR-CU 012/2011 ........RU C-DK.GB08.V.00410 Functional Safety: SIL2 Certified & Fully Assessed acc. to IEC 61508 9203 - Product Version 9203-002...

  • Page 16: Visualisation In 4501 Of Hardware / Software Error

    4501 of hardware / software error Readout at hardware error: Error search Readout Cause Communications test 4501 / 9203 NO.CO Connection error Configuration error or crc EEprom error - check configuration FL.ER mismatch, recovery confi- guration is loaded...

  • Page 17: Connections

    Solenoid, ON / OFF Acoustic alarm 41 42 43 44 41 42 43 44 41 42 43 44 Solenoid, ON / OFF Acoustic alarm 51 52 53 54 51 52 53 54 51 52 53 54 9203 - Product Version 9203-002...

  • Page 18: Block Diagram

    DiagRam 9203 - Product Version 9203-002...

  • Page 19: Signal Error Indications Without Display Front

    Documentation for routing diagram. in general When configuring the 9203, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.
  • Page 20 In the menu ”LANG” you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK. Safety integrity level (Sil): See Safety Manual for details. 9203 - Product Version 9203-002...

  • Page 21: Routing Diagram

    SIL-locked. 1.1 = Only if password-protected. 1.2 = If password has been set. Line 1 symbols: = OK. Flashing = error. ™ œ Line 2 and 3 symbols: — ON = channel 1 ON ˜ OFF = channel 2 OFF. Line 4 symbols: Static dot = SIL-locked. Flashing dot = Not SIL-locked. = output is active. 9203 - Product Version 9203-002...

  • Page 22: Routing Diagram, Advanced Settings (Adv.set)

    LOCK 9999 OPEN Verify SIL configuration 2008 LOCK SETUP EN.SIL NEW.PAS CONFIG SIL.OK Txt 06 Txt 14 Txt 16 Txt 13 ....9203 - Product Version 9203-002...

  • Page 23: Scrolling Help Texts In Display Line 3

    Configuration SIL status (Open / Locked) [14] Enable SIL configuration lock [15] Enable password protection? [16] Set new password [17] Select language [20] No communication - check connections [21] EEprom error - check configuration [22] Hardware error 9203 - Product Version 9203-002...

  • Page 24: Appendix

    DRaWing atEx inStallation DRaWing Fm inStallation DRaWing inmEtRo inStallation DRaWing SaFEty manUal 9203 - Product Version 9203-002...
  • Page 25 For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 26 32 VAC / 32 VDC Power max. 62.5 VA / 32 W 16 VA / 32 W Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 27 80nF 2.9mH 46µH/Ω 110mA 640nF 11.8mH 184µH/Ω 135mA 640nF 7.8mH 150µH/Ω 0.77W 2.1µF 22.8mH 369µH/Ω 0.95W 2.1µF 15.1mH 301µH/Ω 3.76µF 22.8mH 369µH/Ω 3.76µF 15.1mH 301µH/Ω Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 28 For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed.
  • Page 29 -20 ≤ Ta ≤ 60ºC 4501 9203 Supply / Input 91 92 93 94 95 (terminal 11,12,13,14) Power (terminal 31,32,33,34) Rail (terminal 91,92,93,94,95) : 253 V, max. 400 Hz Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 30 80nF 2.9mH 46µH/Ω 110mA 640nF 11.8mH 184µH/Ω 135mA 640nF 7.8mH 150µH/Ω 0.77W 2.1µF 22.8mH 369µH/Ω 0.95W 2.1µF 15.1mH 301µH/Ω 3.76µF 22.8mH 369µH/Ω 3.76µF 15.1mH 301µH/Ω Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 31 La(Lo) ≥ L + Li cable 9203 91 92 93 94 95 Power Rail Supply / Input (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) : 253V, max. 400Hz Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 32 Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: Version Revision Prepared by: Page: 2011-11-20 V5 R0 9203 - Product Version 9203-002...
  • Page 33 Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido. Revision date: Version Revision Prepared by: Page: 2013-05-31 V5 R0 9203 - Product Version 9203-002...
  • Page 34 32 VAC / 32 VDC Potência máx. 62,5 VA / 32 W 16 VA / 32 W Corrente máx. 0,5 AAC / 0,3 ADC 0,5 AAC / 1 ADC Revision date: Version Revision Prepared by: Page: 2013-05-31 V5 R0 9203 - Product Version 9203-002...
  • Page 35 9203QB01 LERBAKKEN 10, 8410 RØNDE DENMARK 9203B1A, 9203B1B 9203B2A Lo/Ro Lo/Ro Terminais 41-42/51- Terminais 41-42 80nF 4.2mH 54 µ H/ Ω 80nF 2.69mH 44 µ H/ Ω 218 µ H/ Ω 176 µ H/ Ω 93 mA 640nF 16.8mH 115mA 640nF 10.8mH 0.65W...

  • Page 36: Safety Manual

    Safety manual Solenoid / alarm driver 9203 this safety manual is valid for the following product versions: 9203-001 9203-002 Version No. V4R0...
  • Page 37 9203 Solenoid / Alarm Driver Safety Manual 0. ContentS 1. Observed standards ................2. Acronyms and abbreviations ..............3. Purpose of the product ................4. Assumptions and restrictions for use of the product......4.1 Basic safety specifications ............. 4.2 Associated equipment ..............

  • Page 38: Observed Standards

    Safety Manual 9203 Solenoid / Alarm Driver 1. observed standards Standard Description Functional Safety of electrical / electronic / programmable IEC 61508 electronic safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable 2:2000 electronic safety-related systems...

  • Page 39: Purpose Of The Product

    Monitoring of internal error events via the individual status relay and/or a collective electronic signal via the power rail. The 9203 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508.

  • Page 40: Safe Parameterisation

    Hardware Fault Tolerance (HFT) Component Type SIL capability SIL 2 Description of the “Safe State” De-energised Note : The 9203 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to IEC 61508. Version No. V4R0...

  • Page 41: Hardware And Software Configuration

    11. Procedures to repair or replace the product Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

  • Page 42: Documentation For Routing Diagram

    The routing diagram is shown in section 16.2. 13.1 in general When configuring the 9203, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

  • Page 43: Display Setup

    9203 Solenoid / Alarm Driver Safety Manual 13.4.1 display setup Here you can adjust the brightness contrast and the backlight. Setup of tag numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of digital output or tag no.

  • Page 44: Safe Parameterisation - User Responsibility

    Safety Manual 9203 Solenoid / Alarm Driver 14 Safe parameterisation - user responsibility 14.1 Safety-related configuration parameters Parameters value description CH1.FUN DIR / INV Direct / inverted channel function CH2.FUN. DIR / INV Direct / inverted channel function PASSW 0 - 9999...

  • Page 45: If Password Is Set

    10 shall be used. 15. fault reaction and restart condition When the 9203 detects a fault the output will go to Safe State, in which the safety output will go to ”de-energised”. For device faults there are 2 ways of bringing the device out of Safe State.

  • Page 46: User Interface

    Safety Manual 9203 Solenoid / Alarm Driver 16 user interface 16.1 Scrolling help texts in display line 3 [[01] Set correct password [02] Enter advanced setup? [06] Enter language setup Enter password setup Enter display setup Enter SIL setup [07]...
  • Page 47 9203 Solenoid / Alarm Driver Safety Manual routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving...

  • Page 48: Routing Diagram - Advanced Settings (Adv.set)

    Safety Manual 9203 Solenoid / Alarm Driver 16.3 routing diagram - advanced settings (adv.Set) DISP, PASS, LOAD LANG, D.OUT DISP TAG1 TAG2 LOAD SETUP CONTRA LIGHT VALVE 5 VALVE 6 DISP Txt 6 Txt 9 Txt 10 Txt 11 Txt 11...

  • Page 49: Connections Diagram

    9203 Solenoid / Alarm Driver Safety Manual 17 Connections diagram Supply and Power rail status relay connections 31 32 33 34 91 92 93 94 95 N.C. Error Gnd. Gnd. +24 V +24 V inputs: NC = No connection Special PNP...
  • Page 50 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between sensors / I/P converters / ®...
  • Page 51  www.prelectronics.com  sales-uk@prelectronics.com  www.prelectronics.com  sales-us@prelectronics.com  www.prelectronics.cn  sales-cn@prelectronics.com  www.prelectronics.be  sales-be@prelectronics.com Head office Denmark www.prelectronics.com PR electronics A/S sales-dk@prelectronics.com Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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