LSIS XGT Series User Manual
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LSIS XGT Series User Manual

Programmable logic controller xgk/i/r datalog module
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Right choice for ultimate yield
LSIS strives to maximize customers' profit in gratitude of choosing us for your partner.
Programmable Logic Controller
XGK/I/R Datalog Module
XGT Series
Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
Keep this manual within easy reach
for quick reference.
User's Manual
XGF-DL16A
http://eng.lsis.biz

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  • Page 1 Right choice for ultimate yield LSIS strives to maximize customers' profit in gratitude of choosing us for your partner. Programmable Logic Controller XGK/I/R Datalog Module XGT Series User’s Manual XGF-DL16A Read this manual carefully before  installing, wiring, operating, servicing or inspecting this equipment.
  • Page 2 Safety Instruction Before using the product … For your safety and effective operation, please read the safety instructions thoroughly before using the product. ► Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product. Instructions are separated into “Warning”...
  • Page 3 Safety Instruction Safety Instructions when designing Warning  Please, install protection circuit on the exterior of PLC to protect the whole control system from any error in external power or PLC module. Any abnormal output or operation may cause serious problem in safety of the whole system.
  • Page 4 Safety Instruction Safety Instructions when designing Caution I/O signal or communication line shall be wired at least 100mm  away from a high-voltage cable or power line. If not, it may cause abnormal output or operation. Safety Instructions when designing Caution ...
  • Page 5 Safety Instruction Safety Instructions when wiring Warning Prior to wiring, be sure that power of PLC and external power is  turned off. If not, electric shock or damage on the product may be caused. Before PLC system is powered on, be sure that all the covers of ...
  • Page 6 Safety Instruction Safety Instructions for test-operation or repair Warning  Don’t touch the terminal when powered. Electric shock or abnormal operation may occur.  Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur.
  • Page 7 4-2 ~ 4-9 - Chapter 9 added the application example 9-1 ~ 9-7 - Appendix added internal memory information ※ The number of User’s manual is indicated right part of the back cover. ⓒ LSIS Co., Ltd 2012 All Rights Reserved.
  • Page 8 User’s Manual. The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In addition, you may connect our website (http://eng.lsis.biz/) and download the information as a PDF file. Relevant User’s Manuals...

  • Page 9: Table Of Contents

    Contents ◎ Contents ◎ Chapter 1 Introduction 1.1 Special Feature --------------------------------------------------------------------------------------------------- 1-1 1.2 Introduction of data processing ----------------------------------------------------------------------------------- 1-3 Chapter 2 Product Specification 2.1 General Specifications -------------------------------------------------------------------------------------------- 2-1 2.2 Performance Specifications ---------------------------------------------------------------------------------------- 2-2 2.3 System Configuration ---------------------------------------------------------------------------------------------- 2-3 2.3.1 System Configuration --------------------------------------------------------------------------------- 2-3 2.3.2 Application System -------------------------------------------------------------------------------------- 2-3 2.4 Part Nam e --------------------------------------------------------------------------------------------- 2-4 2.4.1 Part Name ------------------------------------------------------------------------------------------ 2-4...
  • Page 10 Contents Chapter 6 Data Saving Function 6.1 Saving Data ------------------------------------------------------------------------------------------------------- 6-2 6.2 Data saving --------------------------------------------------------------------------------------------------- 6-3 6.2.1 Data saving method ----------------------------------------------------------------------------------------- 6-3 6.2.2 Scan time data saving -------------------------------------------------------------------------------------- 6-4 6.2.3 Data saving at a task interval--------------------------------------------------------------------------- 6-4 6.3 Saving method ----------------------------------------------------------------------------------------------------- 6-4 6.3.1 Saving designated by the Ladder program ---------------------------------------------------------------------------- 6-4 6.4 Data saving file ------------------------------------------------------------------------------------------------ 6-5 6.4.1 Saving type of data saving file ----------------------------------------------------------------------------- 6-5...
  • Page 11 Contents Chapter 9 Application Example 9.1 XGK CPU Application Example --------------------------------------------------------------------------- 9-1 9.1.1 Temperature Data Logging ------------------------------------------------------------------------------ 9-1 9.1.2 Searching Function ------------------------------------------------------------------------------------- 9-3 9.2 XGI/R CPU Application Example --------------------------------------------------------------------------- 9-5 9.2.1 Temperature Data Logging ----------------------------------------------------------------------------- 9-5 9.2.2 Searching Function ------------------------------------------------------------------------------------ 9-7 Chapter 10 Troubleshooting 10.1 Basic troubleshooting procedure ------------------------------------------------------------------------------------ 10-1 10.2 Troubleshooting ----------------------------------------------------------------------------------------------------------------------- 10-2...

  • Page 12: Chapter 1 Introduction

    Chapter 1 Introduction Chapter 1 Introduction This user’s manual describes Datalog module specification, sequence of functional operation and saving data. If any program example introduced in this user’s manual is used in the actual system, fully review if there is any control problem with the system.
  • Page 13 Chapter 1 Introduction 2) Capable to save PLC control data without missing any change Data can be saved whenever scanning is done or they can be saved at an interval of several ms(milliseconds). It plays an important role in identifying causes of a trouble since it does not missing any control data that has been set when saving data.

  • Page 14: Introduction Of Data Processing

    Chapter 1 Introduction 1.2 Introduction of Data Processing The datalog module saves device values saved on PLC CPU in a form of file on CF card and USB memory. A data saved for a certain period in a file can be saved in a data saving file. Therefore, it is possible to analyze the saved data in details by using this.

  • Page 15: Chapter 2 Product Specification

    Chapter 2 Product Specification Chapter 2 Product Specification 2.1 General Specifications General specifications of XGT series are as follows. Items Specifications Related standards Ambient 0 ~ 55 C temperature Storage 25 ~ 70 C temperature Ambient 5 ~ 95%RH (Non-condensing)

  • Page 16: Performance Specifications

    Chapter 2 Product Specification 2.2 Performance Specifications Item Specification Voltage of power supply 3.3V ± 5% Card Type CF200I(Transcend’s Industrial CF card) CF Card Compatibility Capacity 1,2,4,8,16Gbyte Number of mountable cards Caution Use only industrial CF cards manufactured by Transcend Voltage of power supply 5.0V ±...

  • Page 17: System Configuration

    Chapter 2 Product Specification 2.3 System Configuration It describes the system configuration of the Datalog module. 2.3.1 System Configuration The following shows configuration of the system when using the Datalog module. < Figure2.1 Configuration of the Datalog module System > 2.3.2 Application System 1) CPU module that can be mounted Product name...

  • Page 18: Part Name

    Chapter 2 Product Specification 2.4 Part Name Each part of the Datalog module has the following name. 2.4.1 Part Name < Figure2.2 Part Name of the Datalog Module > Name Description Display the name of the Datalog module’s name(XGF-DL16A) ① Product name ②...

  • Page 19: Contents Of Led Display

    Chapter 2 Product Specification 2.4.2 Contents of LED Display < Figure2.3 LED Silk of the Datalog module> Name Description On the Datalog module runs normally Flashing sending/receiving between the Datalog module and the CPU module is normally processed. On the Datalog module is completely ready for running. Flashing CF card’s data is transferring to USB memory CF RD CF WR...

  • Page 20: Chapter 3 Installation And Test Operation

    Chapter 3 Installation and Test Operation Chapter 3 Installation and Test Operation 3.1 Installation Environment This product is of high reliance regardless of installation environment. However, for the sake of reliance and stability of the system, please pay attention to those precautions described below. (1) Environmental Conditions (a) To be installed on the control panel waterproof and dustproof.

  • Page 21: Precautions For Handling

    Chapter 3 Installation and Test Operation 3.2 Precautions for Handling The system configuration with Datalog module shall be performed under the following precautions. 1) Don’t let it dropped or shocked hard. 2) Don’t remove PCB from the case. It will cause abnormal operation. 3) Don’t let any foreign materials including wiring waste inside the top of the module when wiring.

  • Page 22: Chapter 4 Setting Sequence

    Chapter 4 Setting Sequence Chapter 4 Setting Sequence This chapter describes setting sequence and method in the system using the Datalog module. 4.1 Sequence of Setting the Datalog Module To operate the Datalog module, set the module as follows: Start setting the Datalog module Mount the module on the base.

  • Page 23: Method To Set Datalog Module

    Chapter 4 Setting Sequence 4.2 Method to Set Datalog Module 4.2.1 Basic Setting 1) CF card format To use CF card, must format the CF card. Install the CF card on the computer, then format the CF card. If the CF card cannot install on the computer, please use the CF card reader that is commercially available <Figure 4.1 Format on computer>...
  • Page 24 Chapter 4 Setting Sequence 2) Sets PLC type To make a connection between the XG5000 and PLC, must set the type of PLC. Create a new project by select [Project]- [New project]. <Figure 4.3 Create a new project> There are three series of PLC type(XGK, XGI, XGR). Detailed contents, please refer to the each User’s guide. The following is an example of when selecting XGK-CPUH.
  • Page 25 Chapter 4 Setting Sequence 4) Register module variable comments After I/O sync, select [Edit]-[Register Module Variable Comments]. <Figure 4.5 Register module varable comments> 5) Sets parameter After I/O sync, double-click [I/O Parameter] in the project tree. If Double-click datalog module, parameter setting window will be appears as <Figure 4.11>.
  • Page 26 Chapter 4 Setting Sequence <Figure 4.11 Parameter setting window of datalog module> Item Description If the stored data exceeds the capacity of the CF card, deletes the stored data Reset with recent history History Settings and then save the data. Retain initial history If the stored data exceeds the capacity of the CF card, stops the datalog.
  • Page 27 Chapter 4 Setting Sequence 4.2.2 Example of XGK CPU LD Program 1) LD program description To Use time-driven task program, saves the data that increases by 1 every 60ms. The program is save two DWORD data at FILE0 and two INT data at FILE1. 2) Parameter setting File setting of FILE0 and FILE1 sets ‘Used’...
  • Page 28 Chapter 4 Setting Sequence <Figure 4.14 Time-driven program> <Figure 4.15 Save data program> 4) Results of running the programs a) USB backup Insert the USB memory. Then initialization will be progress. LED statuses of initialization are as follows. (USB CONN LED(On), USB RD(flickering)) When backing up data after initialization, ‘USB WR’...
  • Page 29 Chapter 4 Setting Sequence b) Check the CF card There are two way to checking data in CF card. First, change the PLC CPU status to STOP. Then remove the CF card when CEND LED on as <Figure 4.16>. The Second is to use the U device. Turn on the flag ‘_xy_WR_Stop_ACK’. If CEND LED is turned on as shown in the <Figure 4.16>...
  • Page 30 Chapter 4 Setting Sequence 4.2.3 Example of XGI/R CPU LD Program 1) LD program description To Use time-driven task program, saves the data that increases by 1 every 60ms. The program is save two DWORD data at FILE0 and two INT data at FILE1. When using XGI/XGR CPU, only DWORD type data is available.
  • Page 31 Chapter 4 Setting Sequence <Figure 4.20 Data logging program> 4) Results of running the programs a) USB backup Insert the USB memory. Then initialization will be progress. LED statuses of initialization are as follows. (USB CONN LED(On), USB RD(flickering)) When backing up data after initialization, ‘USB WR’ and ‘CF RD’ LED will be flickering as follow. LED status by USB memory operation USB initialization USB memory backup...
  • Page 32 Chapter 4 Setting Sequence c) Chen the data Two files will be created in the CF card and USB memory as follow. CF card data USB memory data <Figure 4.22 Data in the FILE0> <Figure 4.23 Data in the FILE1> Meaning of file name’s number as follow.

  • Page 33: Chapter 5 Input/Output Signal Of Datalog Module

    Chapter 5 Input/Output Signal of Datalog Module Chapter 5 Input/Output Signal of Datalog module 5.1 Input/Output Signal of Datalog module 5.1.1 Input/Output Signal Input/Output signal statement of Datalog module for PLC CPU is shown as in the following table. Input the number of the slot mounted to the Datalog module to‘y’ when using XGK/I/R CPU. Device Allocation Read Signal...
  • Page 34 Chapter 5 Input/Output Signal of Datalog Module Device Allocation Read Signal Variable Name Type Description /Write Direction XGI/R _0y_File0_W_Req U0y.22.0 %UX0.y.352 Request to write File #0 _0y_File1_W_Req U0y.22.1 %UX0.y.353 Request to write File #1 _0y_File2_W_Req U0y.22.2 %UX0.y.354 Request to write File #2 _0y_File3_W_Req U0y.22.3 %UX0.y.355...

  • Page 35: Description Of Input/Output Signals

    Chapter 5 Input/Output Signal of Datalog Module 5.1.2 Description of Input/Output Signals Input/Output signal names of the Datalog module are as following. 1) Description of Input/Output Signals Device assignment Device name Signal name Description XGI/R _0y_ERR Uxy.00.0 %UXx.y.0 Module error On: A module error takes place CF Write Stop _0y_WR_Stop_ACK...

  • Page 36: File Configuration

    Chapter 5 Input/Output Signal of Datalog Module 5.2 File Configuration The figure below shows file configuration of CF card and USB memory mounted to the Datalog module. [ ABCDE 000 ~ 099 [ ABCDE 100 ~ 199 ABCDE 200 ~ 299 ABCDE 300 ~ 399 ~ 499...

  • Page 37: Data Saving File

    Chapter 5 Input/Output Signal of Datalog Module 5.3.2 Data Saving File 1)Format Introduction It shows a data saving type. <Figure 5.2 Data Saving File Type > Note 1) Index represents the number of the saved data. 2) DATA1, DATA2, …, DATA32 shows data names. <Figure 5.3>...
  • Page 38 Chapter 5 Input/Output Signal of Datalog Module 2)Item Description (1) Leading Data Row Column Size Output Content Name (Word) Date Express date and time with fixed letters Column Index The number of data to be saved appears Column 1~32 Data Output 「Data Name」designed in data setting (Follow parameter Column...

  • Page 39: Chapter 6 Data Saving Function

    Chapter 6 Data Saving Function Chapter 6 Data Saving Function This chapter describes data saving function of the datalog module. Item Name Description PLC CPU’s device values are saved at a set interval. Data Saving Function to save data in a form of CSV type on CF card and USB memory. Saving through Function to save PLC CPU’s device values on the ladder program at a set interval.

  • Page 40: Saving Data

    Chapter 6 Data Saving Function 6.1 Saving Data Saving data and data type are described. 1) Saving Data Data to be saved on CF card and USB memory 2) Data Type Saving data can be saved in the data type below. Size Data Type Output Content...

  • Page 41: Data Saving

    Chapter 6 Data Saving Function 6.2 Data Saving It describes saving methods and timing of data. 6.2.1 Data Saving Method Saving Method Introduction Designate a scan time by the PLC ladder program to save data. Saving by the ladder program Data can be saved by making them into a ladder program.

  • Page 42: Data Saving At A Task Interval

    Chapter 6 Data Saving Function 6.2.3 Data Saving at a task Interval Data are saved at a designated interval (A task interval) scan on PLC CPU. 1) In case scan time is shorter than the designated interval <Figure 6.4 Data Saving Timing (Scan Time< Setting Interval Time)> 2) In case scan time is longer than the designated interval <Figure 6.5 Data Saving Timing (Scan Time>...

  • Page 43: Data Saving File

    Chapter 6 Data Saving Function Data Saving File It describes data saving files. 6.4.1 Saving Type of Data Saving File Data saving files can be saved in csv file type. ∙ CSB file type (extension: *.csv) CSV file type is a file type that can be opened through universal applications such as Excel and memo pad. 6.4.2 Saving Method of Data Saving File The datalog module saves relevant data on CF card mounted to the datalog module.

  • Page 44: Chapter 7 Cf Card

    Chapter 7 CF Card Chapter 7 CF Card 7.1 CF card Item Description Type Name CF200I(Transcend’s Industrial CF card) 1, 2, 4, 8, 16(Gbyte) Memory Capacity (Caution: CF card of more over 16Gbyte cannot be used) Times of 10,000 times Mounting/disconnecting 7.2 Name of CF Card Part Name...

  • Page 45: Cautions In Using Cf Card

    Chapter 7 CF Card 7.3 Cautions in Using CF Card When using CF card, the following cautions shall be taken: 7.3.1 CF Card /Folder Name Do not prepare file or folder within CF card on PC. In case that a file or folder is prepared on PC’s CF card and then it is mounted to the datalog module, CF ERR LED may be turned on.

  • Page 46: Manipulation In Disconnect Or Replace Cf Card

    Chapter 7 CF Card 7.5 Manipulation in Disconnect or Replace CF Card Make sure to stop accessing to a file according to the following sequence when disconnecting or replacing CF card.

  • Page 47: Lifetime Of Cf Card

    Chapter 7 CF Card 7.6 Lifetime of CF Card CF card has a certain amount of lifetime (writing limit). How to calculate lifetime is described. CF card shall be used within its lifetime. 7.6.1 Calculation of Lifetime CF card’s lifetime is calculated as following Formula Lifetime of CF card(year) Total Writable Size (GB) /Writing Size per year(byte/year)

  • Page 48: Chapter 8 Usb Memory

    Chapter 8 USB Memory Chapter 8 USB Memory 8.1 Caution in Using USB Memory This chapter describes cautions in using USB memory. 8.1.1 USB Memory/Folder Name Do not prepare file or folder within USB memory on PC. In case that a file or folder is prepared on PC’s USB memory and then it is mounted to the datalog module, CF ERR LED may be turned on.

  • Page 49: Manipulation To Mount Usb Memory

    Chapter 8 USB Memory 8.2 Manipulation to Mount USB memory 1) How to mount USB memory is described. 2) Processes to replace USB memory are described.

  • Page 50: Lifetime Of Usb Memory

    Chapter 8 USB Memory 8.3 Lifetime of USB Memory USB memory has a certain amount of lifetime (writing limit). How to calculate lifetime is described. USB memory shall be used within its lifetime. 8.3.1 Calculation of Lifetime USB memory’s lifetime is calculated as following Formula Lifetime of USB memory(year) Total Writable Size (GB) /Writing Size per year(byte/year)

  • Page 51: Chapter 9 Application Example

    Chapter 9 Troubleshooting Chapter 9 Application Example 9.1 XGK CPU Application Example 9.1.1 Temperature Data Logging Save the temperature data of isolated thermocouple input module to Datalog module. Then check the temperature change through the following program. Run the XGF-TC4S then, measure the temperature by a sensor mounted on CH0. (Details of XGF-TC4S, please refer to the User’s manual).

  • Page 52: Searching Function

    Chapter 9 Troubleshooting 4) CF card and USB memory comparison Compare the data in CF card and backup data of USB memory. <Figure 9.3 Ex1) CF card> <Figure 9.4 Ex1) USB memory> <Figure 9.5 Ex1) CF card data> <Figure 9.6 Ex1) USB memory data> 9.1.2 Searching Function It is the function to search the data that is stored in the CF card.
  • Page 53 Chapter 9 Troubleshooting (2) Request searching RTC Request the search RTC data that is entered by turn on the _00_File_RTC_Req(U00.22.B). If search is complete, _00_File_S_Done(U00.01.8) will turn on. If search is fail, _00_File_S_Fail(U00.01.9) will turn on. <Figure 9.8 Request the searching RTC data> 2) Using index (1) Enter the index data for searching To using _00_S_Kind(U00.23), select the group(#0~7) for searching.
  • Page 54 Chapter 9 Troubleshooting (2) Get the searched data If get the searched data from internal memory in the Datalog module, you can monitoring the data by device monitor. (Please refer to the internal memory information in the appendix.) <Figure 9.12 Get searched data> <Figure 9.13 Searched data>...

  • Page 55: Xgi/R Cpu Application Example

    Chapter 9 Troubleshooting 9.2 XGI/R CPU Application Example 9.2.1 Temperature Data Logging Save the temperature data of isolated thermocouple input module to Datalog module. Then check the temperature change through the following program. Run the XGF-TC4S then, measure the temperature by a sensor mounted on CH0. (Details of XGF-TC4S, please refer to the User’s manual).

  • Page 56: Searching Function

    Chapter 9 Troubleshooting 4) CF card and USB memory comparison Compare the data in CF card and backup data of USB memory. <Figure 9.16 CF card> <Figure 9.17 USB memory> <Figure 9.18 CF card data> <Figure 9.19 USB memory data> 9.2.2 Searching function It is the function to search the data that is stored in the CF card.
  • Page 57 Chapter 9 Troubleshooting (2) Request searching RTC Request the search RTC data that is entered by turn on the _00_File_RTC_Req(%UW0.0.363). <Figure 9.21 Request RTC search> 2) Using index (1) Enter the index data for searching To using _0000_File_S_Kind(%UW0.0.23), select the group(#0~7) for searching. To using _0000_File_S_INDEX(%UD0.0.24), enter the index data for searching.
  • Page 58 Chapter 9 Troubleshooting <Figure 9.24 Get searched data> <Figure 9.25 Searched data> Note 1) In case of index data do not match: Searching fail contact will turn on and searching does not work. 2) In case of enter the RTC data that cannot stored to CF card: Searching fail contact will turn on and searching does not work.

  • Page 59: Chapter 10 Troubleshooting

    Chapter 9 Troubleshooting Chapter 10 Troubleshooting The chapter describes types of potential errors that occur while operating the system, causes of errors, how to detect them and corrective measures. 10.1 Basic Troubleshooting Procedure To improve the reliability of a system, it is important to take a corrective measure promptly if a trouble occurs as well as to use highly reliable devices.

  • Page 60: Troubleshooting

    Chapter 9 Troubleshooting 10.2 Troubleshooting This chapter describes method to defect the problems above and error contents and remedies for each error code by categorizing them according to their symptoms. Description of problems How to act in case of RUN LED off In case of Run LED off How to fix the problem when the program write is not In case program write is...
  • Page 61 Chapter 9 Troubleshooting 10.2.1 Response to RUN LED off It describes sequences of how to respond to RUN LED off when power supply is turned on or during the operation.

  • Page 62: Response When Program Is Not Written

    Chapter 9 Troubleshooting 10.2.2 Response when program is not written It describes sequences of how to respond when program is not written on CPU part. Program is not writable Set up the key switch as stop Is the key switch set up as stop mode mode and run ‘write program.’...

  • Page 63: Troubleshooting Questionnaires

    Chapter 9 Troubleshooting 10.3 Troubleshooting Questionnaires If any trouble is found while using the XGI series, please fill out the form and call to fax it to us.  For an error relating to special/communication modules, fill out the questionnaires attached in the user’s manual of the product. 1.

  • Page 64: Appendix

    Appendix Appendix A.1 Dimension Unit: mm • XGF-DL16A...

  • Page 65: Internal Memory Information

    부록 A.2 Internal Memory Information Internal memory address Description Max. size Remarks Decimal File #0 write area 128Word 0x40 File #1 write area 128Word 0x80 File #2 write area 128Word 0xC0 File #3 write area 128Word 0x100 File #4 write area 128Word 0x140 File #5 write area...
  • Page 66 3. Since the above warranty is limited to PLC unit only, make sure to use the product considering the safety for system configuration or applications. Environmental Policy LSIS Co., Ltd supports and observes the environmental policy as below. Environmental Management About Disposal LSIS’s PLC unit is designed to protect the...
  • Page 67 LS values every single customers. Quality and service come first at LSIS. Always at your service, standing for our customers. http://eng.lsis.biz 10310001258 ■ HEAD OFFICE ■ LS Industrial Systems Chengdu Office _ Chengdu, China LS tower,Ls-ro, Dongan-gu, Anyang-si, Gyeonggi-do,431-848, Korea Address : 12FL.

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