Related Manuals for ASSEMBLAD Infragas-109
Summary of Contents for ASSEMBLAD Infragas-109
- Page 1 GAS A A Y ER I FRAGAS 109 • I FRAGAS 205 • I FRAGAS 209 I FRAGAS 305 • I FRAGAS 309 PERATI AI TE A CE A UA Mod. MAU_GAS_G rev. 1.71 dated 27/02/2018 ASSEMBLAD – Automotive Division - Technical dept.
- Page 2 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual Note: ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
-
Page 3: Table Of Contents
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual INDEX 1 GENERAL INFORMATION ................5 2 TECHNICAL DATA ..................6 3 DESCRIPTION ....................8 3.1 GENERAL SPECIFICATIONS ............... 8 3.2 FRONT PANEL INFRAGAS-205/305 ............9 3.3 KEYBOARD ....................10 3.4 REAR PANEL INFRAGAS 205/305 ............. - Page 4 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 7 STANDARD MAINTENANCE ................. 37 7.1 INSTRUMENT CLEANING ................37 7.2 FUSE REPLACEMENT ................37 7.3 CARBON FILTER REPLACEMENT ............37 7.4 OXYGEN SENSOR REPLACEMENT ............37 7.5 NOX SENSOR REPLACEMENT ..............
-
Page 5: General Information
Please read carefully this manual before use and strictly attain to the following instructions to carry out measures and maintenance operations. INFRAGAS-109 / 209 / 309 / 205 / 305 are infrared gas analyzers to measure car and motorcycle exhaust gas. -
Page 6: Technical Data
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 2 TECHNICAL DATA RANGE AND RESOLUTION RANGE RESOLUTION ÷ 9.999 vol. % 0.001 % ÷ 19.99 vol. % 0.01 % ÷ 15000 ppm 1 ppm ÷ 25,00 vol. % 0,01% ÷... - Page 7 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual DISPLAY – KEYBOARD N. 1 Display LCD with backlight 240*128 pixel. N. 16 alphanumerical keys. PRINTER Thermal printer 32 column customizable with workshop data. SERIAL INTERFACE 1 or 5 (*) serial interface RS-232 9 pin, 9600 baud, 8 bit, no parity, 1 stop bit.
-
Page 8: Description
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3 DESCRIPTION INFRAGAS-205 PONY is an multifunctional exhaust gas analyzer for vehicles based on microprocessor electronic. 3.1 GENERAL SPECIFICATIONS CO, CO2 and HC measure with non dispersive infrared absorption method. -
Page 9: Front Panel Infragas-205/305
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.2 FRONT PANEL INFRAGAS-205/305 Main items on the front panel of Infragas-205/305: Display LCD Keyboard Thermal printer. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia... -
Page 10: Keyboard
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.3 KEYBOARD Keyboard Infragas 205/305 Key MEAS: Start measure. Key OK/PRINT: Confirm entered data. Print results when test is finished. Key F3: Force test to continue or end also in case of non positive data. -
Page 11: Rear Panel Infragas 205/305
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.4 REAR PANEL INFRAGAS 205/305 17 16 15 14 13 0 - I Main items on the rear panel of Infragas-205/305: Power on switch. Fuse. Power supply plug. -
Page 12: Connector Panel Infragas 109
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.5 CONNECTOR PANEL INFRAGAS 109 3.6 CONNECTOR PANEL INFRAGAS 209/309 Main items on the connector panel of Infragas-109/209/309: 01 – Power on switch. 02 – Led 03 – External RPM Counter connection. -
Page 13: Gas Panel Infragas 109
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.7 GAS PANEL INFRAGAS 109 3.8 GAS PANEL INFRAGAS 209/309 Main items on the gas panel of Infragas-109/209/309: 01 – Condense separator 02 – Exhaust Gas input. -
Page 14: Display And Menu
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.9 DISPLAY AND MENU The gas analyser INFRAGAS-205 has a display to show the menu and the measurement. Some part may be not enabled, some other reserved for technical service. - Page 15 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual VEHICLE DATA VEHICLE DATA 1 – Plate 2 – Reg. date : dd/mm/yyyy 3 – Fuel type : Gas. CAT 4 – N. cylinder : 4 5 – Engine 6 –...
- Page 16 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual LIMITS SETTING LIMITS SETTING 1 – Max RPM at minimum rate: 1000 rpm 2 – Min RPM at accel. rate: 2000 rpm 3 – Max RPM at accel.
- Page 17 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual MAINTENANCE MAINTENANCE 1 – Date/time setup 2 – Garage data 3 – RPM-meter data 4 – Services 5 – Set-Up 6 – Instrument data 7 – Leak test From this menu it is possible to enter on assistance and service functions.
- Page 18 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual RPM DATA RPM METER DATA 1 – Manuf. : ASSEMBLAD 2 – Model : RPM-111 3 – Approv. : OM00664F/NET2 4 – S.N. : BR141001 5 – Exp. data: 03/06/2019 6 –...
- Page 19 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual LEAK TEST This function is able to perform the leak test on the pneumatic circuit of the gas analyzer. Refer to the specific paragraph for detailed instructions.
-
Page 20: Accessories
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.10 ACCESSORIES STANDARD ACCESSORIES Gas probe (for car). It is made by a teflon pipe protected by an external spring with a corpuscular filter that stops the non gaseous and bigger particles. The probe end is made with a steel pipe connected to a flexible and interchangeable stainless steel terminal. - Page 21 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual The finale part is made with a flexible brass pipe on which the terminal must be connected. For motorbike use the rigid terminal with input from the bottom, pay attention to avoid solid parts ingress from the exhaust pipe and from the ground.
-
Page 22: Waterstop-206
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.12 WATERSTOP-206 The Waterstop-206 is an automatic anti-flooding device. It is used to protect the gas analyzer in case of abnormal quantity of condensate accumulated in the exhausts of vehicles. -
Page 23: Standard Bluetooth Usb Adapter Configuration
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 3.13 STANDARD BLUETOOTH USB ADAPTER CONFIGURATION recommended to standard windows bluetooth configuration. Open the BlueTooth devices panel and select ‘Add wireless device’. Select the Blu.Radio-217 Interface, typically named like RV174000. - Page 24 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual In the property of the device you can find the serial port number to use in your software. BluRadio-217 specification Power supply : 5÷12 Vcc on pin 9 or external power supply by plug connector, 5 Vcc by micro-USB-B connector.
-
Page 25: Installation
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 4 INSTALLATION Installation is easy and can be performed by the user or, if required, by Assemblad authorized personnel. 4.1 TRANSPORT AND INSTALLATION Due to small dimensions of the equipment, transportation can be done by hand, take care to particularly avoid crashes or falls, damages caused for these reasons are not covered by warranty. -
Page 26: Operation
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 5 OPERATION 5.1 OPERATIONS TO BE AVOID Do not use gas analyzer with diesel vehicles; do not use car version of gas analyzer with 2 stroke vehicles, improper use may cause damages to the equipments. -
Page 27: Instrument Power On
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 5.3 INSTRUMENT POWER ON Connect the power cable to the instrument and switch it on, the instrument will go in warm- up for a period of about 2 minutes. -
Page 28: Smoke Meter
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 5.6 SMOKE METER The INFRAGAS-205 PONY gas analyzer is able to manage smoke measurement for diesel engine connecting a Smoke Meter OPA-105 ‘Puma’ to the dedicated serial port. -
Page 29: Law And Definition References
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual In case of measure error or anomaly, the analyzer send a COD type response with an error code that has the following meaning: 1 – gas analyzer in WARMING status 2 –... -
Page 30: Hc Residual Test
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 5) Lambda is the ratio between the real and theoretical value of air quantity versus the fuel quantity, this is measured indirectly through CO, CO2, HC and O2 concentration. The... -
Page 31: "Infpluswin" Software
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 5 “INFPLUSWIN” SOFTWARE INFPLUSWIN is a software developed to run on a PC with Windows operative system installed. In the set-up window of the gas analyzer (Infra), in the high right side there are the model choice, select the correct model or the selection “CELLA”. -
Page 32: Gas Analyzer
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 6.1 GAS ANALYZER This section shows - the model type; - the analyzer status; - a field to select the measure type; - all the measurements performed by the analyzer;... -
Page 33: Function Key
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 6.2 FUNCTION KEY All functions are available clicking with the mouse on the buttons, or through the keyboard pressing ALT + “the underline letter” simultaneously. To enter in the Main Menu section press the Infra key on the sub menu or press F1;... -
Page 34: Input Limits And Vehicle Data
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual When the analyzer is in 'Measure' status and the ‘Certification‘ mode has been selected, measurements are compared with the limit values entered in the “Limits Setting” sub form. -
Page 35: Test Execution
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual - LCOcorMinacc : is the lower limit for the accelerated minimum engine speed CO corrected; to obtain a positive result at accelerated minimum engine speed it must be below this limit. -
Page 36: Report Printout
Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 6.6 REPORT PRINTOUT It’s possible to print a report of the test with the command “Print”. The printout will come out from the default Windows printer. When in “Diagnosis” mode it’s possible to print in every moment and the command is always enable, while in “Certification”... - Page 37 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 7 STANDARD MAINTENANCE The following maintenance operations can be performed directly by the end user. In case of calibration or non standard maintenance have to be carried out contact an Authorized Technical Service that will fix problems or will give instructions where to send the equipment for repair.
- Page 38 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 8 TROUBLESHOOTING If the gas analyzer shows some defects, verify the following cases to find the cause and perform a repair, otherwise contact the Technical Assistance to communicate defect, model and equipment serial number.
- Page 39 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual Oxygen value is too high Oxygen sensor could be faulty, remember that the average life is 1 year also if usually is longer, depending on use and operative temperature. There is a automatic warning if the sensor does not reach the minimum voltage level (5 mV), this check is made during every automatic calibration.
- Page 40 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual 8.1 PONYDOCTOR To verify equipment status or to check for fault, start the PONYDOCTOR software. In particular verify communication status, error or warning messages and the correct operation of the MEASURE command.
- Page 41 In case the equipment is used for legal measurements, the logbook must be always updated, providing to perform the periodic and occasional checks and/or repairs, when needed, by Assemblad or by authorized personnel, C.S.R.P.A.D. of Rome, C.P.A. authorized by “Direzione Generale della Motorizzazione Civile e dei Trasporti in Concessione”, or by Notified Bodies.
- Page 42 Assemblad or an authorized service center. 08 - Shipping charges shall be covered by the customer. 09 - ASSEMBLAD, even supplying support on demand for the first installation of the equipment, disclaims any liability for damages and injuries caused, even to third parties, by an improper installation, maintenance, defective or unsafe electrical connections.
- Page 43 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual Note: ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
- Page 44 Infragas-109 - Infragas-209 - Infragas-309 - Infragas-205 - Infragas-305 Operation and maintenance manual COPYRIGHT ASSEMBLAD S.r.l. Via della Querce 6a/6b 50013 Campi Bisenzio (FI) ITALY Tel. +39 055 890485 Fax +39 055 890496 All rights reserved No copies are permitted...
Need help?
Do you have a question about the Infragas-109 and is the answer not in the manual?
Questions and answers