ASSEMBLAD OPA-105 User Manual

Smoke meter
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PA 105
PA 105 CD
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Edition: Dec 2018 - Vers. 4.02
ASSEMBLAD - Technical office - Automotive Division

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Summary of Contents for ASSEMBLAD OPA-105

  • Page 1 ETER PA 105 PA 105 CD PA 105 PCB USER A UA Edition: Dec 2018 - Vers. 4.02 ASSEMBLAD - Technical office - Automotive Division...
  • Page 2: Table Of Contents

    5.2 MEASURE ........................22 5.3 TEMPERATURE MEASURE ..................23 5.4 RPM ..........................23 5.5 BLUETOOTH CLASS 1 DEVICE ................24 5.6 BATTERY PACK FOR OPA-105 AND OPA-105.LCD ..........24 5.7 GAS ANALYSER ......................24 5.8 MCTC-NET ......................... 24 6 INFPLUS-WIN SOFTWARE ..................25 6.1 INSTALLATION ......................
  • Page 3: General

    OPA-105 OPA-105.PCB OPA-105.LCD Operation and Maintenance Manual 1 GENERAL The smokemeter OPA-105 is an instrument for the measure of light absorption of diesel engine exhaust fumes. Before use read carefully this manual and follow the instructions to carry out any kind of measure and in particular for the maintenance operations.
  • Page 4: Technical Data

    Directive 1999/52/CE 2.3 LIGHT REFLECTION SENSOR Type reflection Green Led 550 ÷ 570 nm Transmitter Receiver Photo diode amplified Function check Optical filter N.D. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 5: Measure Bench Features

    N° 1 optical filter N.D. for function check N° 1 maintenance and operational manual N° 1 12 Vcc cable with battery clamps (OPA-105 and OPA-105.LCD) N° 1 power supply AC/DC 220/12 Vcc (OPA-105 and OPA-105.LCD) N° 1 battery charger (OPA-105.PCB) The following optional can be supplied with the smokemeter: N°...
  • Page 6: The Smoke Meter Probe

    The grip (2) is useful to avoid to touch hot and dirty parts, moreover the tongs can be used to close the terminal probe with the exhaust pipe. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 7: Standard Bluetooth Usb Adapter Configuration

    RV174000. Then press the next key Insert the passkey ‘1234’ then press the ‘CONNECT’ key. Wait for some seconds to finish the configuration procedure. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 8 If the Blu.radio-217 interface is placed in a close cabinet or other location with radio problem, use a wire extension for RS232 communication to place the interface in a better expose location. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 9: Descriptions

    OPA-105 OPA-105.PCB OPA-105.LCD Operation and Maintenance Manual 3 DESCRIPTIONS L'OPA-105 è un opacimetro multifunzionale, basato su elettronica a microprocessore, svolge le seguenti funzioni:. misura dell’assorbimento luminoso dei fumi emessi da motori Diesel. Misura dei giri motore (RPM) mediante collegamento con contagiri universale esterno.
  • Page 10: Connector Panel Opa-105.Pcb

    3 - Power supply plug. 4 - External RPM Counter connection. 5 - Oil temperature probe connection. 6 - Led 7 - PC serial connection. 8 - Battery fuse. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 11: Rear Panel Opa-105.Lcd

    8 - Shield 1 9 - Shield 2 10 - PC serial connection. 11 - Gas analyser serial connection. 12 - Universal RPM counter Serial connection. 13 - [opz.] ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 12: Caratteristiche Opa-105.Lcd

    3.5 FRONT PANEL OPA-105.LCD Main items on the front panel of OPA-105.LCD: Display LCD Keyboard Thermal printer. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 13: Keyboard Opa-105.Lcd

    Key 0 ÷ 9 Alphanumerical data input (mobile phone style). Key Arrows Choice of set-up data. Alphanumerical data cancellation. LCD contrast setting. Choice of data to be displayed. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 14: Display And Menu

    Operation and Maintenance Manual 3.7 DISPLAY AND MENU The smoke meter OPA-105-LCD has a display to show the menu and the measurement. Some part may be not enabled, some other reserved for technical service. The same menu is present in the gas analyzer INFRAGAS-205 when it is selected the instrument smoke meter.
  • Page 15 The limits 1 and 2 are used in the “RPM test”, the limit 3 is used in the test “Smoke test”. Press ESC to go back to the main menu. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 16 From this menu it is possible to enter on assistance and service functions. Assistance and Set-Up are restricted to authorized technical personnel only and the access require a password. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 17 Press the corresponding numeric key to modify a value, delete present value using ⇐ key, enter a new value and press OK to confirm, max 24 character per line. Press ESC to go back to the previous menu. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 18 With F3 key is possible to select the follows type of measures: Cont. Test RPM Test Smoke Test Manual Test Timed Test For detail see the paragraph MEASURE SELECTION. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 19 4 windows with measured value. To select different parameters press the numeric key, use arrows keys to select the required parameters, press OK to confirm. The measures made during the test and the final result. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 20: Installation And Transportation

    Operation and Maintenance Manual 4 INSTALLATION AND TRANSPORTATION Installation is easy and can be performed by the user or, if required, by Assemblad authorized personnel. Due to the small dimensions of the equipment, transportation can be done by hand; pay attention to avoid crashes or falls, damages caused for these reasons are not covered by warranty.
  • Page 21: Operation

    On instruments supplied with the “smoke stop-valve” the probe can be inserted at the beginning of the test setting the smokemeter in standby. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 22: Measure

    If the bench cell temperature is lower than 70°C the test will be stopped and the instrument will go in the warm-up status. The test report will include: smokemeter data, measures performed, calculated average, results, ambient data, vehicle data and RPM data. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 23: Temperature Measure

    See the RPM-405 for details. The RPM-405 is connected with a cable to the input RPM connector of the smoke meter, with the instrument OPA-105.LCD is possible to connect the RPM-405 to the specific serial port. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia...
  • Page 24: Bluetooth Class 1 Device

    Read the specific manual for details 5.7 GAS ANALYSER The OPA-105.LCD can manage the measure on vehicle with spark engines with a gas analyzer like INFRAGAS-109. The gas analyzer can be connected to the specific serial connection, in the main menu select instrument / gas analyzer.
  • Page 25: Infplus-Win Software

    COMx works properly. When InfplusWin start a Main Menu will appear with 4 control keys, the menu selection and the ASSEMBLAD logo. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 26 It’s possible to enter in the smokemeter section with the command OPA. If an error message appears or the system responds very slowly check again the serial connection and the parameters. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 27: Menu Section

    Save these data will be saved. In this window it’s possible to select the percentage measure unit referred to internal optical length (240mm) or HSU standard (430mm). ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 28 (and also printed in the final report). With the button “COM Reading” you will enter into the utility menu that can be used to scan for Assemblad instruments connected to the PC and the COM ports available. Fig. 6: COM Reading The Baud Rate for scanning is 9600.
  • Page 29: Smokemeter Section

    - 10 intermediate result fields; - a final opacity result field; - a button to switch OPA-105 in the StandBy or in the Measure mode (“StandBy”); - a button to start and stop the measure (“Start Measure”); - a button to proceed with a manual test (“Progress”);...
  • Page 30 RPM upper limit (RPMmax) is exceeded and the duration is 4 sec., after 4 sec. the acceleration stops when the RPM come back below RPMmin. Before run a new acceleration RPM must remain at least 3 sec. below RPMmin. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 31 Each measure type has a duration that depends on the test result as described in this manual. At the end of each test the result will be displayed in the related field and a final report can be printed. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 32 In this window both operative and error messages are displayed, they enable the interface between the smokemeter and the user. The user can read there important messages to perform the test. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 33 Once the test is finished it’s possible to print more than one report until a new test start. It’s possible to print 2 different kind of report. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 34: Standard Maintenance

    Do not use fuse with a different value. If the fuse will burn immediately after the replacement, do not perform any action and contact the Technical Service. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 35: Troubleshooting

    “special dismantle”. For this reason the user shall take it to a Dismantle Center authorized by Local Authority or to an authorized distributor for purchasing a new equivalent equipment. European Directives 2002/95/CE, 2002/96/CE and 2003/108/CE ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 36: Warranty

    ASSEMBLAD products are manufactured with care and carefully inspected before they left the factory. To have full rights of warranty and avoid the risk of invalidation, the Customer must mail a signed copy of the Warranty Certificate to ASSEMBLAD within 10 days from the receiving of the goods.
  • Page 37: Appendix

    PRINTOUT OF THE 8 VALUES, THE RESULT IS THE AVERAGE OF LAST 5 VALUES NO ↓ TEST NOT PASSED. PRINTOUT OF 8 VALUES. THE RESULT IS THE AVERAGE OF LAST 3 VALUES ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 38 0,25 1/m. This has to be checked, if possible, in absence of wind; in any case the vehicle and the smokemeter exhausts must not be against the wind. ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 39 OPA-105 OPA-105.PCB OPA-105.LCD Operation and Maintenance Manual Note ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...
  • Page 40 All rights reserved This object is in conformity with the requirements of the following documents: 2014/30/UE 2014/35/UE Standards EN 61326-1 - EN 61010-1 are Assemblad S.r.l. trade marks ASSEMBLAD S.r.l. - 50013 Campi Bisenzio - Firenze - Italia www.assemblad.com - info@assemblad.com...

This manual is also suitable for:

Opa-105.lcdOpa-105.pcb

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