Hagie DTS10 Manual

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Manual (122 pages)

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Table of Contents

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1 - INTRODUCTION

A Word From Hagie Manufacturing Company ...................................................................1-1

About This Manual .............................................................................................................1-1

Safety Messages Used In This Manual .............................................................................1-1

Service and Assistance ......................................................................................................1-2

Product Warranty ...............................................................................................................1-2

Identification .......................................................................................................................1-2

Specifications .....................................................................................................................1-5

2 - SAFETY AND PRECAUTIONS

Intended Use ......................................................................................................................2-1

Safety Precautions .............................................................................................................2-1

Seat Belt ............................................................................................................................2-6

Rotating Beacon ................................................................................................................2-6

Emergency Stop ................................................................................................................2-7

Emergency Exit ..................................................................................................................2-7

Fire Extinguisher ................................................................................................................2-8

First Aid Kit .........................................................................................................................2-8

Roll-Over Protection Structure (ROPS) .............................................................................2-9

Safety Decals ...................................................................................................................2-10

3 - CAB

Seat - Operator (Standard) ................................................................................................3-1

Seat - Operator (Premium) ................................................................................................3-4

Seat - Instructor .................................................................................................................3-6

Operator's Station ..............................................................................................................3-6

Machine Display ...............................................................................................................3-31

4 - ENGINE AND DRIVE SYSTEMS

Engine - Starting ................................................................................................................4-1

Engine Aftertreatment - Final Tier 4 ...................................................................................4-3

Hydrostatic Drive ..............................................................................................................4-10

All-Wheel Steer (AWS) ....................................................................................................4-15

5 - HYDRAULIC SYSTEMS

Hydraulic System Components ..........................................................................................5-1

Reversible Fan - Variable Pitch .........................................................................................5-4

Tread Adjustment - Hydraulic ............................................................................................5-6

Ladder ................................................................................................................................5-8

6 - ELECTRICAL SYSTEMS

Batteries .............................................................................................................................6-1

Battery Disconnect Switch .................................................................................................6-2

Covers Machine Serial Numbers: DTS10 17001-17500

CONTENTS

Part No. 493713

Rev. 17G180406

Table of Contents

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Page 1: Table Of Contents
Reversible Fan - Variable Pitch ..................5-4 Tread Adjustment - Hydraulic ....................5-6 Ladder ..........................5-8 6 – ELECTRICAL SYSTEMS Batteries ..........................6-1 Battery Disconnect Switch ....................6-2 Covers Machine Serial Numbers: DTS10 17001-17500 Part No. 493713 © 2016-18 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 17G180406...
Page 2 Fuses and Relays ......................6-4 Fuse and Relay Ratings .....................6-8 Video Camera Input Connections ..................6-11 7 – SPRAY SYSTEMS Spray Booms ........................7-1 Spray Boom - Rear ......................7-12 Solution System Components ..................7-14 Solution System - Operation ....................7-23 Fence Row Applicator ......................7-26 Filling Your Solution Tanks ....................7-27 Draining Your Solution Tanks ..................7-29 Rinse System ........................7-31 Foam Marker System .......................7-35...
Page 3: Introduction
We have attempted herein to cover all Information described in this manual was of the adjustments required to fit varying correct at the time of printing. Because of Hagie conditions. However, there may be times when Manufacturing Company’s continuous product special care must be considered.
Page 4: Service And Assistance
SECTION 1 – INTRODUCTION IDENTIFICATION WARNING NOTICE This symbol indicates a potentially hazardous situation which, if not avoided, could result in moderate/ Reference to right and left-hand used serious injury or death. throughout this manual refers to the position when seated in the operator’s seat facing forward.
Page 5 SECTION 1 – INTRODUCTION Engine Hydraulic Pumps The engine has an identification plate The PC and Drive Pumps each have an mounted on top of the engine that provides identification plate mounted on the side of engine serial number, as well as other pump that provides pump serial number, as manufacturer information.
Page 6 SECTION 1 – INTRODUCTION Wheel Motor/Hub Assembly -Typical View _________________________ Right Front _________________________ Right Rear _________________________ Left Front _________________________ Left Rear...
Page 7: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Overall Sprayer Height (from top of cab) 149.5” (379.3 cm) ** NOTE: Overall machine height dimension does not include the cab- mounted rotating beacons or the optional GPS unit.
Page 8 General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight do not consider options.
Page 9 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Wheel Base 139.4” (354.1 cm) Static Loaded Hub Height 28.6” (72.6 cm) Overall Sprayer Height (from middle of GPS unit) 152.1”...
Page 10 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
Page 11 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer Cummins® Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (408.9 c.i.) Horse Power • Tier 4 Final - 225 hp/165 KW • Tier 3 - 215 hp/158 KW (Export only) Fuel Type •...
Page 12 Solution Circuit Pressure 100 PSI (6.9 bar) - maximum Modular Injection System (if equipped) Chemical Tank(s) 45-gallons (170 L)/each Injection Pump(s) Raven Sidekick Pro (5-200 oz./min.) ™ Mixer 3” (7.6 cm) poly Foam Marker System Make Hagie Concentrate Foamer 1-10...
Page 13 SECTION 1 – INTRODUCTION Type Boom Mix Rinse System Spray System Rinse 2 rotating rinse balls (inside each tank) (solution tanks, pump, and booms) Air Purge - if equipped Remote activated (purges downstream from flow meter through boom plumbing) Electrical System General Electrical System •...
Page 14 SECTION 1 – INTRODUCTION Machine Display Hour meter, battery voltage, engine oil pressure, ground speed, engine diagnostics, tread adjustment, parking brake, machine/engine malfunction warnings, engine exhaust filtration warning, high exhaust temperature warning, low hydraulic oil level, low coolant level, low fuel level, grid heater, cab air pressure Stereo AM/FM radio with CD/MP3/Bluetooth...
Page 15 SECTION 1 – INTRODUCTION NOTICE Do not exceed tire load limit. Failure to comply will result in weight overload and will void the warranty. TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load...
Page 16 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 380/80R38 Goodyear 2,270 2,760 3,200 3,640 4,180 5,440 5,080 5,360 5,520 320/80R42 Goodyear 2,270 2,680 3,200 3,640 4,080 4,540 4,940 5,200 5,520 380/80R38 Alliance 4,640 4,900 5,040...
Page 17 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 380/80R38 Goodyear 1,030 1,252 1,451 1,651 1,896 2,468 2,304 2,431 2,504 320/80R42 Goodyear 1,029 1,215 1,451 1,651 1,850 2,059 2,240 2,358 2,503 380/80R38 Alliance 2,104 2,222 2,286...
Page 18: Safety And Precautions
Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of •...
Page 19 SECTION 2 – SAFETY AND PRECAUTIONS Avoid Heating Near Pressurized Lines • Avoid torching, welding, and soldering near pressurized hydraulic lines. Pressurized lines may accidentally burst when heat goes beyond the immediate • Keep riders off machine. The only time a flame area.
Page 20 SECTION 2 – SAFETY AND PRECAUTIONS • Always drive at a reasonable field speed. • Never use starting fluid to assist engine start-up. • Never operate the machine on a roadway with solution in the tanks. Additional • If your machine is equipped with ground weight caused from a full or partially full speed sensing radar or light sensing solution tanks may cause erratic or...
Page 21 SECTION 2 – SAFETY AND PRECAUTIONS • Do not neutralize the acid. If fumes are inhaled: • Move the person into fresh air. • Do not give artificial respiration to a person that is able to breath on their own. •...
Page 22 SECTION 2 – SAFETY AND PRECAUTIONS • Store chemicals in a separate, locked building. • Wear Personal Protective Equipment (PPE) as recommended by the chemical manufacturer. Safe Hydraulic Maintenance • Always practice personal safety when performing service or maintenance on the •...
Page 23: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS showing that you have acknowledged that • To release Seat Belt, press the Release there are no overhead power lines or Button (located on the receptacle end) obstructions before proceeding. and allow belt to retract. Inspection/Replacement Tread Adjust Inspect seat belt and mounting hardware...
Page 24: Emergency Stop
SECTION 2 – SAFETY AND PRECAUTIONS EMERGENCY STOP (E-Stop) NOTICE Do not use the E-Stop Switch for non- emergency stopping or as a parking brake. E-Stop Active Message The E-Stop Switch (located on the side (Located on the Machine Display) console) provides a quick and positive method for stopping the engine in an emergency situation.
Page 25: Fire Extinguisher
SECTION 2 – SAFETY AND PRECAUTIONS • Security Latch Fire Extinguisher Emergency Exit Tool (Located behind left-hand side of cab) (Located along rear right-hand side of cab) -Typical View -Typical View Inspection and Replacement Should the need arise to escape from a Follow the manufacturer’s seat belt that may become inoperable, use recommendations on inspection and...
Page 26: Roll-Over Protection Structure (Rops)
SECTION 2 – SAFETY AND PRECAUTIONS machine, solution, and attachment) allowed to be compliant with ROPS testing. NOTICE The addition of optional equipment on your machine may increase the ROPS maximum overall weight. If this weight exceeds the vehicle test weight, the ROPS becomes non-compliant.
Page 27: Safety Decals
SECTION 2 – SAFETY AND PRECAUTIONS Other conditions may require imminent To replace safety decals, ensure the service, but may not render the unit installation area is clean and dry and decide immediately unusable. Such examples are: on exact position before you remove the backing paper.
Page 28 SECTION 2 – SAFETY AND PRECAUTIONS N403721 N303688 (Located on inner right-hand side of (Located on rear right-hand cab post) ladder) H228964 (Located near radiator) L212136 (4) - Located near each lifting point containment ring RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS.
Page 29 SECTION 2 – SAFETY AND PRECAUTIONS 650518 N404969 (Located near battery disconnect (1) - Located near main air tank switch) (1) - Located near air purge air tank (if equipped) Positive Terminal Negative Terminal 650493 (Located near hydraulic oil reservoir sight gauge) N209334 (1) - Located near main air tank...
Page 30 SECTION 2 – SAFETY AND PRECAUTIONS T188283 HXE19558 (Located near fan) (Located on inner right-hand side of ladder) N203265 N204628 (2) - Located near each solution tank (Located on front left-hand cab post) 2-13...
Page 31 SECTION 2 – SAFETY AND PRECAUTIONS 650504 650210 (Located beneath front end cap) (3) - Located on each NORAC sensor ® CRUSH HAZARD. RISK OF INJURY DUE TO IMPROPER OPERATION. REFER TO OPERATOR’S MANUAL FOR INSTRUCTION. Spray Boom Decals HXE28534 (Located on inside of transom) 650204 (4) - Located near each fold point...
Page 32: Cab
SECTION 3 – CAB SEAT - OPERATOR (STANDARD) NOTE: Refer to the seat manufacturer’s operating instructions provided on the back side of the operator’s seat for further information, including safety precautions and maintenance of seat. Seat Functions and Operation • (1) - Weight Adjustment •...
Page 33 SECTION 3 – Height Adjustment (2) Fore/Aft Adjustment (4) Seat height can be adjusted by pulling or pushing the adjustment lever to lower the WARNING seat counter-clockwise, or raise the seat clockwise. Risk of Accident! Do not operate the locking lever while driving the machine.
Page 34 SECTION 3 – Backrest Adjustment (8) Backrest Extension (6) Pull the locking lever to release the backrest catch. When releasing the backrest The backrest extension can be catch, do not apply load to the backrest by individually adjusted for height by pulling pressing against it.
Page 35: Seat - Operator (Premium)
SECTION 3 – The swivel is released by pulling the • (H) - Thigh Tilt Lever locking lever. The seat can then be swiveled • (I) - Thigh Extension Lever by 15° to the left or right 180°. After adjustment, the locking lever must be fixed into the desired position with an audible click.
Page 36 SECTION 3 – Armrest Tilt Dial (D) (Tilts armrests) • Roll Armrest Tilt Dial (located on each side of operator’s seat) INWARD (towards operator) to tilt armrest DOWN. • Roll Armrest Tilt Dial OUTWARD (away from operator) to tilt armrest UP. Height Adjustment Switch (E) (Moves seat up and down) •...
Page 37: Seat - Instructor
SECTION 3 – • Push Fore/Aft Lockout Isolator DOWN to SEAT - INSTRUCTOR lock isolation. The cab area is featured with an Instructor Lateral Lockout Isolator (L) Seat to allow an instructor/trainer to be (Locks or unlocks lateral isolation) seated and instruct on how to operate the •...
Page 38 SECTION 3 – • (D) - Turn Signal Indicator (Left) • (E) - Highway Running Lights Indicator • (F) - High Beams Indicator • (G) - Turn Signal Indicator (Right) • (H) - Steering Wheel Telescope Adjust Handle, if equipped •...
Page 39 SECTION 3 – NOTE: The Hazard/Warning Lights are tied to battery power and will operate when the machine is off. The flashers are disabled in Field Mode. NOTE: The Hazard/Warning Light Flashers are also activated with the corresponding turn signal. Rear Hazard/Warning Light Flashers (2) -Typical View To activate the Hazard/Warning Lights:...
Page 40 SECTION 3 – Highway Running Lights Switch (Located on steering column) -Typical View NOTE: Highway Running Lights are enabled when the key is in the ON position. Highway Running Lights (2) However, prolonged use of these -Typical View lights without the engine running is not recommended.
Page 41 SECTION 3 – • With the handle loosened, adjust steer- side of the steering column) in the UP ing wheel to desired position. While hold- position. ing the wheel in position, release the • While maintaining the Steering Column Steering Wheel Telescope Adjust Handle Tilt Adjust Button in the upward position, to lock into place.
Page 42 SECTION 3 – Steering Column Release Pedal while holding the steering column in place. • Once the steering column has engaged into locked position, firmly move the steering column in either direction to ensure security. Operator Foot Pegs -If Equipped Operator Foot Pegs are located on each side of the steering column to provide added comfort and stability while operating the...
Page 43 SECTION 3 – Turn Signal Lever Windshield Washer Button -Typical View (Located on the end of the turn signal lever) NOTE: Steering column-mounted and -Typical View Machine Display indicator lights will flash correspondingly when either Windshield Wiper Speed turn signal is activated. To increase or decrease Windshield High Beams (Brights) Wiper speed, rotate the turn signal lever...
Page 44 SECTION 3 – • (P) - Traction Valve Switch • (Q) - Ignition Switch • (R) - Power Mirror Switch (if equipped) • (S) - Hydrostatic Drive Control Handle • (T) - Transom Switch - Up/Down • (U) - Left-Hand Boom Switch •...
Page 45 SECTION 3 – E-Stop Switch (Located on the side console) -Typical View -Typical View (If equipped) Refer to the Safety and Precautions Section provided elsewhere in this manual for further information. Foam Marker Switch -If Equipped The Foam Marker Switch (located on the side console) controls foam application on both sides of the machine.
Page 46 SECTION 3 – Refer to “Rinse System” provided in the Spray Systems Section elsewhere in this manual for further information. Boom Solution Valve Switches The Boom Solution Valve Switches (located on the side console) each control a valve located on the boom or transom. The valves control the flow of the solution through the boom.
Page 47 NOTE: When the “MAN” Rate Control Switch is pressed, the Pump Speed/ Rate Switches increase or decrease pump speed/application rate from the Hagie control system. When the “ENABLE” Rate Control Switch is pressed (with either “MAN” active or inactive), a third party rate controller increases or decreases pump speed/ application rate.
Page 48 SECTION 3 – Refer to the Spray Systems Section elsewhere in this manual for further information. Solution Pump Switch The Solution Pump Switch (located on the side console) is used to turn the Solution Pump ON/OFF. Pump Speed/Rate Switches (Located on the side console) -Typical View Refer to the Spray Systems Section elsewhere in this manual for further...
Page 49 SECTION 3 – CAUTION When operating or positioning the booms, observe the following safety precautions to avoid injury or equipment damage. • Do not fold/unfold boom extensions when main boom is in cradle. • Do not operate sprayer with one boom out of cradle and the other boom in cradle.
Page 50 SECTION 3 – NOTE: Once the Traction Valve Switch is NOTE: The parking brake must be engaged depressed, traction control will before engaging the starter. activate for approximately 30 seconds, or until the switch is pressed again. Ignition Switch (Located on the side console) -Typical View Traction Valve Switch (Located on the side console)
Page 51 SECTION 3 – Left and Right-Hand Boom Switches The Left and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Handle) are used to raise, lower, extend, and • L/R Lever retract the spray booms. Master Spray Switch The Master Spray Switch (located on the Hydrostatic Drive Control Handle) activates the boom solution valves.
Page 52 SECTION 3 – Parking Brake Switch CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage. NOTICE The parking brake is not intended for normal or emergency stopping. The Parking Brake Switch (located near the Hydrostatic Drive Control Handle) is used to engage/disengage the parking brake, as...
Page 53 SECTION 3 – • Seek Button - Press button UP or NOTE: The operator may select throttle DOWN to toggle through the radio chan- setting by operating the Throttle nels or CD/MP3 selections. Switch. However, engine speed is also controlled by movement of the •...
Page 54 SECTION 3 – • Aux 2 Audio Input Connection Optional Standard -Typical View • 12V Power Ports 12V Power Ports and Aux 2 Audio Input Connection (Located on the inward side console panel) -Typical View -Typical View Overhead Monitors and Controls •...
Page 55 SECTION 3 – Stereo The Stereo in your cab is featured with an AM/FM Tuner, Weatherband Broadcasting, CD Player, MP3 Player, USB/iPod Controls, and Bluetooth®. • Select/ • Disp Volume Button Knob • Back • Preset Button Buttons -Typical View (1-6) Bluetooth Pairing (Registration) 1.
Page 56 SECTION 3 – OUT” will appear and the screen for reg- • Rotate the Temperature Setting Dial istration number selection resumes. “counter-clockwise” to decrease tem- • If registration fails due to a mismatched perature. PIN number, “PAIR ERR” will appear and Air Conditioner Switch (C) the screen for registration number selec- •...
Page 57 SECTION 3 – Cab Vents • Press the Defrost (DEF) Switch to turn Your cab is equipped with adjustable vents. Rotate to desired position, or NOTE: An indicator light will illuminate when individually turn on or off with the directional defrost mode is active.
Page 58: Machine Display
SECTION 3 – • Tachometer (RPM Gauge) • Fuel Gauge NORAC Monitor -Typical View • Engine Coolant Gauge Refer to the manufacturer’s operation manual for complete operating instructions. • After-treatment Gauge Machine Display (if equipped) The Machine Display in your sprayer is Machine Gauges the central control center of the machine.
Page 59 SECTION 3 – Lighting NOTE: See Front Console components discussed earlier in this section for information on Hazard/Warning Lights and Highway Running Lights. Field Lights The Field Lights (located on the front of cab) are for use when operating in the field Work Lights after dark and are turned on/off through the (Located on the underside...
Page 60 SECTION 3 – Night Spray Lights To activate the Night Spray Lights: -If Equipped NOTE: The Battery Disconnect Switch The Night Spray Lights (located on the (located on the rear mainframe) must rear of cab, and on each side of the main be in the ON position to activate the boom fold section) are for use when Night Spray Lights.
Page 61 SECTION 3 – NOTE: Turn the Night Spray Lights OFF before entering a public roadway. Cab Filtration RESPA® Cab Filter Your cab is featured with a dust and aerosol filtration system to provide continuous positive pressure in the cab by reducing exposure to harmful particulates.
Page 62 SECTION 3 – • Backup Video Camera • Exterior Lights • Diagnostics Recirculation Filter Machine Display (Located along the right-hand -Typical View side of service compartment) -Typical View Machine Display Page Settings * View shown with charcoal filter removed The Machine Display is featured with six Refer to “Service - Filters”...
Page 63 SECTION 3 – Home Page (Road Mode) Machine Diagnostics Page Home Page (Field Mode) Settings Page Speed Settings and Machine Adjustments Throughout this manual, various adjustments are made through the Speed Settings and Machine Adjustments (located on the Settings Page). Auxiliary Controls Page Speed Settings and Machine Adjustments (Located on the Settings Page)
Page 64 SECTION 3 – Speed Settings Tire Size • Rolling Circumference • Speed Range 1 • Speed Range 2 Air Purge • Speed Range 3 - Road Mode Only (Non- • Manual Mode Adjustable) • Automatic Mode • AWS Shutoff Speed Service Intervals Machine Adjustments •...
Page 65 SECTION 3 – To Change Pin Number • Press the Change Pin Button (located on the Settings Page). NOTE: Press the Lock Button and enter current pin number to enable the “Change Pin Button” to re-appear on the display. Change Locked Parameters Screen •...
Page 66 SECTION 3 – • Parking Brake ON • Machine Warning • Check Engine • Stop Engine • Exhaust System Cleaning • Engine Cleaning Stop Warning Light Indicator (Located on the top left-hand • High Exhaust Temperature (HEST) side of each display page) •...
Page 67 SECTION 3 – Brightness Button Transition Settings Screen (Located on the Settings Page) • Select YES. • On the “Brightness” screen, press • Press OK. desired “Day Time” or “Night Time” But- • Press EDIT (next to Night Time Hour ton.
Page 68 SECTION 3 – • Press OK. Language • Press the Display Button (located on the Settings Page). • On the “Display Settings” screen, press EDIT (next to Language) and select pre- ferred language. Display Button (Located on the Settings Page) •...
Page 69 SECTION 3 – Adjust Time Button Machine Information Button (Located on the Settings Page) (Located on the Machine Diagnostics Page) • On the “Adjust Date and Time” screen, enter new date and time by pressing the Software Information corresponding Up/Down Buttons. The Machine Display Software Information provides information on current software used and the date that it was...
Page 70 SECTION 3 – Attachment Lights Button • Press the Field Lights Button(s) (FLD1 and/or FLD2) to turn Field Lights ON. The Attachment Lights are located on the Press button(s) again to turn Field Lights front of transom. OFF. • Press the Attachment Lights Button (ATCH) to turn Attachment Lights ON.
Page 71 SECTION 3 – Video Camera Your machine is equipped with a Video Camera for your convenience when operating the machine in reverse and is located on the rear of the sprayer. • On the Video Camera Page, press desired camera display to view in half- screen mode.
Page 72 SECTION 3 – Edit Overlay Screen Service Intervals Button (Located on the Settings Page) • Drag display angle to desired position. • On the “Select Service Interval” screen, NOTE: Press and hold the Arrow Buttons to select desired service interval. “fine-tune”...
Page 73 SECTION 3 – error occurred and what, if anything, should be done to correct the issue. As a result, machine performance will be limited. NOTE: When a Drive Fault is present, the Field/Road Button (located on the Home Page) will be replaced by “FAULT”.
Page 74 SECTION 3 – Speed Settings Screen Speed Range (Located on the Home Page - Road and Field Mode) • Press OK. Refer to “Hydrostatic Drive” provided in Throttle the Engine and Drive Systems Section elsewhere in this manual for further Throttle Control Slope information on the different speed ranges.
Page 75 SECTION 3 – All-Wheel Steer (AWS) ^ position will not increase engine speed when Throttle Max is set at 0 -If Equipped percent. The AWS Button is located on the Home To Change Throttle Setting Values Page - Field Mode. Enable AWS by pressing the button in the ON (illuminated) position.
Page 76 SECTION 3 – NOTE: The operator must engage Auto Steer through the foot pedal/end row management switch/auto steer controller display to engage Auto Steer after the steering wheel is not moving. SASA T-Delay OFF Amount of time (in milliseconds) that the steering must move before Auto Steer will disengage.
Page 77 SECTION 3 – Drive Control Handle) - “Single Press” or “Press and Hold”. Auto Steer Screen • Enter new value, then press ACCEPT. Select Action to Program Screen • Press OK. • On the “End Row Management Editor” screen, press the “+” Button and select End Row Management desired function (AWS, Auto Steer, Mas- The End Row Management Switch...
Page 78 SECTION 3 – • Press OK. Refer to “Spray Booms” provided in the • Press SET. Spray Systems Section elsewhere in this manual for information on setting up End Total Time Row Management NORAC Enable functions Displays the total time from when the End through the NORAC or Ag Leader display.
Page 79 To Adjust Foam Frequency spraying (spray nozzle-to-ground distance). • Press the Hagie Foamer Button (located Attachment to Ground on the Settings Page). Attachment to Ground is the height from the spray nozzle-to-ground with the boom in its lowest position.
Page 80 SECTION 3 – Air Purge Refer to “Foam Marker System” provided in the Spray Systems Section elsewhere in -If Equipped this manual for further information. The Air Purge feature on your machine allows you to blow out product from the spray Tire Size system.
Page 81 SECTION 3 – Air Purge Button Air Purge Screen (Located on the Settings Page) • On the “Air Purge” screen, press the Air Button. • On the “Air Purge Settings” screen, press EDIT (next to Full Boom Purge). Air Purge Screen Air Purge Settings Screen NOTE: When the Air Button is depressed, it •...
Page 82 SECTION 3 – Example (60/90’ boom): If Sections 1, 2, 6, and 7 are turned off and all others are on, then Sections 3-5 will be purged.The left fence row nozzle will be purged when Section 1 is purged (and full boom), and the right fence row nozzle will be purged when Section 7 is purged (and full boom), unless the...
Page 83 SECTION 3 – System Gauges (Engine Load, Fuel Rate, System Voltage) Electronic System Gauges for machine Engine Load, Fuel Rate (gallons per hour), and System Voltage are located on the Machine Diagnostics Page. Digital display indicators are located beneath each System Gauge.
Page 84 SECTION 3 – NOTE: The warning buzzer may be silenced by pressing the Sound Button (located on the Settings Page). If the engine temperature continues to rise after the initial warning message, a second warning message will appear shortly before the machine begins to go into protective mode, alerting you that the engine coolant temperature is too high and the engine will...
Page 85 SECTION 3 – Engine Diagnostics The Override Engine Shutdown Button (located on the Machine Diagnostics Page) To View Current Engine Diagnostics allows the operator to continue running the • Press the Engine Diagnostics Button engine for a calibrated time period in order to (located on the Machine Diagnostics move the vehicle to a safe stopping location.
Page 86 SECTION 3 – To View CAN Status • Press the Monitor Button (located on the Settings Page). CAN Status • Press the Pause Button at any time to pause the monitor. Monitor Button • Press the Up or Down Arrow Buttons to (Located on the Settings Page) navigate through the CAN pages individ- ually.
Page 87 SECTION 3 – Arrow Buttons to toggle to desired Each System Fault will display the parameters. following: 1. LAMP (severity of fault) NOTE: Single arrow buttons toggle up/down • Blue = Informational one page. Double arrow buttons • Yellow = Caution toggle to either the first or last page.
Page 88 SECTION 3 – • Press the Clear Faults Button to remove faults after the fault issue has been resolved. • Press OK to confirm. NOTE: System Faults will continue to appear until the fault issue has been resolved, regardless of clearing the faults.
Page 89 SECTION 3 – Spray System Indicators • Solution • Master • Rinse Pump Spray Mode Indicator Indicator Indicator Engine Fan Control Screen NOTE: During the reverse cycle, the “Engine Fan Control” screen will display the current state of the reversible fan •...
Page 90 SECTION 3 – Indicators (located on the Home Page - Field (illuminated) position to enable Auto Fold Mode) will display OPEN. When the tank operation. valves are not activated, the Main Tank Valve Indicators will display CLOSED. NOTE: Tank valve switches (in the cab and near the rear fill) both need to be activated for the tank valves to open.
Page 91 SECTION 3 – Boom Speed Adjustments Screen Reset Spray Button (Located on the Settings Page) • Enter desired value (speed that the selected boom feature will travel at), • Press OK. then press OK. NOTE: The higher the percentage, the faster the boom will move.
Page 92: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. Insufficient Cab Air Pressure Indicator WARNING: Battery posts, terminals, (Located on the Machine Display and related accessories contain lead...
Page 93 SECTION 4 – ENGINE AND DRIVE SYSTEMS up period before engaging the starter). Battery Disconnect Switch (Located on the rear mainframe) NOTE: Ensure that there are no other -Typical View warnings before proceeding. 3. Engage the starter. 3. Remove caps from the Auxiliary Battery (If the engine fails to start after 15 sec- Charging Posts (located on the rear onds, turn the key OFF, wait one min-...
Page 94 SECTION 4 – ENGINE AND DRIVE SYSTEMS 6. Engage the starter by starting the WARNING machine. 7. Remove the charging cables in reverse to the way you attached them (negative Read the DEF manufacturer’s label and cable first, then positive cable). comply with safety precautions to avoid NOTE: Ensure that the charging cables do injury or damage.
Page 95 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE CAUTION DEF CAN BE CORROSIVE TO When performing a stationary exhaust CERTAIN MATERIALS system cleaning, ensure the exhaust • Use only approved containers to transport pipe outlet is not directed at any surface or store DEF (polyethylene and or material that may become hazardous.
Page 96 SECTION 4 – ENGINE AND DRIVE SYSTEMS Final Tier 4 Diesel Engine The Final Tier 4 diesel engine is featured with a flow-through exhaust Aftertreatment System that delivers ultra-low emissions for cleaner air quality. NOTE: When the ignition key is turned to the OFF position, DEF returns to the DEF tank.
Page 97 SECTION 4 – ENGINE AND DRIVE SYSTEMS SCR (Selective Catalytic Reduction) Fluid Storage: • Store DEF between 23° F (-5° C) and The SCR is where the DEF reduces 77° F (25° C). gaseous nitrogen oxide (NOx) to near zero •...
Page 98 SECTION 4 – ENGINE AND DRIVE SYSTEMS to drain sediment from tank. Remove and clean Suction Strainer, ensuring the strainer is reinstalled correctly when finished. NOTE: Flush DEF Tank and components with distilled water only to remove any contamination. Refer to the engine manufacturer’s operation manual for further information.
Page 99 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank NOTE: Refill tank with DEF every other fuel fill. DEF Indicator Lamps Stationary Exhaust System (Located on the Machine Display) Cleaning • DEF Indicator Lamp - Illuminates when Your Final Tier 4 diesel engine requires the DEF level is low, and flashes when little or no operator interaction.
Page 100 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning • Exhaust System Cleaning Stop Indicator Lamp - Illuminates when the Indicator Lamps Exhaust System Cleaning Switch is in (Located on the Machine Display) the STOP position, preventing a cleaning event. This switch should be •...
Page 101: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS Further Information Refer to the Maintenance and Storage Section provided elsewhere in this manual for additional Aftertreatment service and maintenance information. Refer to the engine manufacturer’s operation manual for complete operating instructions and safety precautions. HYDROSTATIC DRIVE The Hydrostatic Drive System uses Final Tier 4 Diesel Engine...
Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS Parking Brake The Parking Brake will engage when applied hydraulic pressure falls below 150 PSI (10.3 bar) or if the engine is shut off. CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage.
Page 103 SECTION 4 – ENGINE AND DRIVE SYSTEMS the steering column) and press the Park- ing Brake Switch in the DOWN (Off) position. Deceleration (Decel) Pedal CAUTION The Decel Pedal is NOT a brake. It is designated for speed reduction only. Parking Brake Indicator (Located on the top left-hand side of each Machine Display page)
Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Press the Shift Down Switch to DECREASE speed range. • Shift Speed Range • Shift (Located on the Machine Display DOWN Home Page - Road and Field Mode) Speed Range 1 In Speed Range 1, all wheel motors are at maximum displacement.
Page 105 SECTION 4 – ENGINE AND DRIVE SYSTEMS Throttle Switch (Located near the Hydrostatic Drive Control Handle) • To move the machine forward, slowly -Typical View push the Hydrostatic Drive Control Han- dle FORWARD. NOTE: Engine speed can range between 850 and 2500 RPM in both Road and NOTE: The further the handle is moved Field Mode.
Page 106: All-Wheel Steer (Aws)
Progressive AWS the machine for its intended use. ^ Hagie Manufacturing Company’s NOTE: Read the following AWS information Progressive AWS takes the original design thoroughly and understand the and increases the active speed range while operating instructions and safety maintaining a safe turning radius.
Page 107 SECTION 4 – ENGINE AND DRIVE SYSTEMS External Proximity Sensors AWS Components The Steering Cylinder (internal position) and External Proximity Sensors are used to track cylinder rod extension. External Proximity Sensor -Typical View Steering Cylinders Lock Valves Each rear cylinder is equipped with two (2) Lock Valves, which lock the cylinders into position when in Road mode and when the machine is not moving in Field mode.
Page 108 SECTION 4 – ENGINE AND DRIVE SYSTEMS • AWS Button Valve Manifold • AWS Indicator (Located on the underside of machine) -Typical View An AWS indicator (located below the speedometer) will illuminate when AWS is activated (requiring all conditions to be met). Operating AWS AWS Shutoff Speed All conditions must be met before AWS...
Page 109 If you move the Hydrostatic Drive Control Han- dle first and then shift down to get to Hagie Manufacturing Company once AWS mode, you will notice that the again strongly recommends trying out and...
Page 110: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS If hydraulic oil level is too low for safe HYDRAULIC SYSTEM operation, a warning message will appear on the Machine Display to alert you of low hydraulic oil COMPONENTS level. Press OK to acknowledge, shut down the engine immediately, and refill reservoir to proper level to avoid damage to the hydraulic systems.
Page 111 SECTION 5 – HYDRAULIC SYSTEMS NOTE: Refer to the Maintenance and Storage Section elsewhere in this manual for information on filling the hydraulic oil reservoir and replacing hydraulic filters. Return Filter Oil Cooler (Located inside filter housing (Located in front of engine - on left-hand side of machine) remove radiator screen to access) -Typical View...
Page 112 SECTION 5 – HYDRAULIC SYSTEMS Tank Breather Cap Solution Pump (Located on top of hydraulic oil (Located beneath center of machine) reservoir - open hood to access) -Typical View -Typical View Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold (Located near center of machine)
Page 113: Reversible Fan - Variable Pitch
Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...
Page 114 SECTION 5 – HYDRAULIC SYSTEMS The Reversible Fan is a hydraulically- fan and can result in damage to the fan controlled variable pitch fan capable of blades, fan hub, and radiator core. rotating the fan blades to reduce or reverse 3.
Page 115: Tread Adjustment - Hydraulic
SECTION 5 – HYDRAULIC SYSTEMS NOTE: Both front and rear tread will extend/ TREAD ADJUSTMENT - retract when the corresponding Left HYDRAULIC and Right Tread Adjustment Buttons are pressed. However, if precise -If Equipped balance is desired, individual tread NOTE: Refer to the Miscellaneous Section adjustment is recommended.
Page 116 SECTION 5 – HYDRAULIC SYSTEMS 5. Release the Tread Adjustment Button when desired tread width is achieved. To Adjust Individual Tread Width NOTICE Solution tanks are attached to legs. Adjust tread width individually for minor adjustments only. Failure to comply may result in property damage.
Page 117: Ladder
SECTION 5 – HYDRAULIC SYSTEMS LADDER CAUTION Upright ladder is not a service platform or step. • DO NOT step on the ladder while in the upright position. • DO NOT lower the ladder while anyone is on the ground near the machine. •...
Page 118 SECTION 5 – HYDRAULIC SYSTEMS Ladder -Typical View * Lowered position shown NOTE: When the Parking Brake is engaged, a parking brake indicator (located on the top left-hand side of each Machine Display page) and the Parking Brake Switch will illuminate. To Raise the Ladder •...
Page 119: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS NOTE: When servicing the electrical system, always remove the batteries (removing WARNING the ground cable first). When reinstalling the batteries, connect the ground cable last. CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm.
Page 120: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS Replacement For your convenience, a set of Auxiliary Battery Charging Posts are located on the Install replacement batteries with ratings rear mainframe for ease of charging the equivalent to the following specifications: batteries. • Voltage - 12V only •...
Page 121 SECTION 6 – ELECTRICAL SYSTEMS Battery Disconnect Switch (Located on the rear mainframe) -Typical View NOTE: Turn the Battery Disconnect Switch OFF during long storage periods. NOTE: Final Tier 4 Engines - Allow the Diesel Exhaust Fluid (DEF) Recirculation Pump to finish running before turning the Battery Disconnect Switch off.
Page 122: Fuses And Relays
SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
Page 123 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
Page 124 SECTION 6 – ELECTRICAL SYSTEMS Final Tier 4 Engine Final Tier 4 Engine Fuse/Relay Block (Located beneath batteries on the rear right-hand side of machine) -Typical View Device Placement The following labels are affixed near the Pos. Ref. Device Part No. engine fuse/relay block and provide Mini Fuse ATM-15UNP-PEC...
Page 125 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Hood Actuator Fuse Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC...
Page 126: Fuse And Relay Ratings
SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located beneath cab) * Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Transom Fill Auxiliary Battery Power 2...
Page 127 SECTION 6 – ELECTRICAL SYSTEMS Fuses and Relays - Interior (Located rear of side console) * Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power Power Mirrors/Power Signal for Auxiliary Switched Power (beneath cab)
Page 128 SECTION 6 – ELECTRICAL SYSTEMS Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...
Page 129: Video Camera Input Connections
SECTION 6 – ELECTRICAL SYSTEMS Engine ECM Start Auxiliary Battery Power Diode Rating (Amps) Function Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter VIDEO CAMERA INPUT CONNECTIONS...
Page 130: Spray Systems
SECTION 7 – SPRAY SYSTEMS SPRAY BOOMS CAUTION (60/80’ and 60/90’) The spray booms are controlled by an electro- hydraulic system. This system consists of When operating or positioning the operator-manipulated switches (located on the booms, observe the following safety side console and the hydrostatic drive control precautions.
Page 131 Any modification to these systems may lead to unintended and uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing Company. Power Line Warning Message (Located on the Machine Display) Power Lines...
Page 132 SECTION 7 – SPRAY SYSTEMS • Right Boom • Left Hydraulic Boom Breakaways Boom Main Boom Breakaway The spray boom is equipped with a Left and Right-Hand Boom Switches hydraulic main fold breakaway circuit. When (Located on the Hydrostatic folded out as an 80 or 90-ft. spray boom, a Drive Control Handle) hydraulic circuit (located on the fold manifold) -Typical View...
Page 133 SECTION 7 – SPRAY SYSTEMS • Right Boom • Left Boom • Right Boom Extension Extension • Left Boom Boom Extension Switches - Left/Right (Located on the side console) -Typical View Left and Right-Hand Boom Switches (Located on the Hydrostatic Drive Control Handle) -Typical View NOTE: The main boom breakaways cannot...
Page 134 SECTION 7 – SPRAY SYSTEMS left and right boom extensions all the way OUT. NOTICE Do not lower the main lift while the boom is in cradle. Failure to comply will result in property damage. NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position.
Page 135 SECTION 7 – SPRAY SYSTEMS Auto Fold -If Equipped The Auto Fold feature is the preferred method for unfolding/folding the spray boom and makes operation of the machine easier for the operator. NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position. If the machine is put in gear during fold operation, boom movement will •...
Page 136 ® the Pulse Display Fold Extension (Ext) Button -If Equipped (Located on the Machine Display NOTE: Hagie Manufacturing Company Auxiliary Controls Page) recommends turning the NORAC Monitor OFF when traveling from When the boom state displays AUTO and one field to the next. A power switch...
Page 137 SECTION 7 – SPRAY SYSTEMS Auto/Manual Buttons - NORAC (Located on the main “Run Screen”) Auto/Manual Button - Ag Leader -Typical View (Located on the main “Run Screen”) * Your monitor may vary in -Typical View appearance, depending on model * Your monitor may vary in •...
Page 138 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
Page 139 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
Page 140 SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Settings Screen (1/3) -Typical View Options Screen (2/5) 4. On the Settings Screen (2/3), press the -Typical View “right/forward” blue arrow icon to navi- gate to the next screen. 8.
Page 141: Spray Boom - Rear
SECTION 7 – SPRAY SYSTEMS SPRAY BOOM - REAR -If Equipped NOTE: The Rear Spray Boom is controlled through the center spray section of the front boom. Installing the Rear Boom NOTE: It is recommended that two persons install the Rear Boom. Options Screen (2/5) 1.
Page 142 SECTION 7 – SPRAY SYSTEMS 8. Install Hairpin (I) through the end of the previously installed Securement Pin (H). 4. Insert Rear Boom Tubing (E) into Rear Boom Mounting Bracket (C) (located on outer rear side of machine). 9. Using a 3/4” wrench, tighten the 1/2” Mounting Bolt (F) to 68 ft.-lbs.
Page 143: Solution System Components
SECTION 7 – SPRAY SYSTEMS Rear Spray Boom Installation -Typical View Removing the Rear Boom 13. Insert the two (2) Spray Section Mount- ing Bolts (L) through the Mounting Plate Reverse steps to remove the Rear Boom, (M) and install through the aligned holes ensuring that the solution supply and 3-Way of the Rear Boom Spray Section and Boom Valve are in the OFF position before...
Page 144 SECTION 7 – SPRAY SYSTEMS • Solution Tank Valves (2) • Main Tank Valve Switches (Left/Right) • Agitation Valve • Agitation Valve Switch • Jet Agitators (2) • Boom Solution Valve Switches • Section Indicator Display • Rate Control Switches •...
Page 145 SECTION 7 – SPRAY SYSTEMS NOTE: Flow Meter Calibration = 79 pulses/ per gallon (standard volume system). Refer to the tag provided on your Flow Meter for specific calibration. Solution Pump Switch (Located on the side console) -Typical View NOTE: When the Solution Pump is ON, a Flow Meter Solution Pump Indicator (located on (Located beneath machine...
Page 146 SECTION 7 – SPRAY SYSTEMS Solution Tank Valve (Located beneath each solution tank on underside of machine) Pressure Gauge -Typical View (Mounted on boom) *Right-hand solution tank shown -Typical View Main Tank Valve Switches (Left/Right) Solution Tank Drain Valves (2) The Main Tank Valve Switches (located The Solution Tank Drain Valves (located on the side console) control the Solution...
Page 147 SECTION 7 – SPRAY SYSTEMS Agitation Valve Switch NOTE: Main Tank Valve status (OPEN or CLOSED) is displayed on the The Agitation Valve Switch (located on Machine Display Home Page - Field the side console) is used to increase or Mode.
Page 148 SECTION 7 – SPRAY SYSTEMS Jet Agitators (2) Boom Solution Valve Switches The Jet Agitators (located within the sump The spray booms are divided into sections on each solution tank) are an integral part of that are independently supplied with solution the Agitation System.
Page 149 SECTION 7 – SPRAY SYSTEMS Pump Speed/Rate Switches The Pump Speed/Rate Switches (located on the side console) control the flow rate through the spray system. NOTE: These switches are enabled when the “MAN” Rate Control Switch • Left • Spray •...
Page 150 SECTION 7 – SPRAY SYSTEMS data and automatically makes adjustments based on the target rate of application set by the operator. Refer to the Spray System Console manufacturer’s operation manual for complete calibration and operating instructions. Spray System Console -Typical View (Your machine may vary according to model and available equipment) Master Spray Switch...
Page 151 SECTION 7 – SPRAY SYSTEMS ease of flushing and cleaning of the boom, as well as decreased contamination/plugging of nozzles. Wet Boom Plumbing -Typical View Refer to “Spray Booms” elsewhere in this section for further information. Nozzle Bodies Nozzle Bodies are located throughout the Section Strainers boom and consist of a spray tip, gasket, and (Located throughout each boom section)
Page 152: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS SOLUTION SYSTEM - • Right Tank OPERATION Valve NOTICE • Left Tank Valve The Solution System has been tested using RV-type antifreeze. Fill solution tanks with fresh water and drain before initial use. NOTICE Left/Right Tank Valve Switches (Located on switch box near the ladder) Never attempt to operate the spray -Typical View...
Page 153 SECTION 7 – SPRAY SYSTEMS 8. Press the Main Tank Valve Switch(es) - • Press ENABLE to allow the rate controller to control application rate. Left/Right (located on the side console) • Press MAN (Manual) to control application rate in the UP (Open) position. from the section keypad.
Page 154 SECTION 7 – SPRAY SYSTEMS Master Spray Indicator (Located on the Machine Display Solution Pump Switch Home Page - Field Mode) (Located on the side console) -Typical View 12. Press the individual Boom Solution Valve Switches (located on the side con- 11.
Page 155: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS Loss of Prime In the event that one solution tank runs • Right empty before the other, or inadvertently Fence sucks in air and the solution pump loses prime, there are two different methods to •...
Page 156: Filling Your Solution Tanks
SECTION 7 – SPRAY SYSTEMS FILLING YOUR SOLUTION TANKS Solution Pump Vent Line/Check Valve -Typical View Filling the Solution Tanks NOTE: Solution Tank Capacity = 500 gallons (1892 L)/each NOTICE CAUTION The Main Tank Valve Switches (Left/ Right) inside the cab must be in the ON position to control filling the solution Wear the appropriate clothing and tanks from the tank fill switch box.
Page 157 SECTION 7 – SPRAY SYSTEMS (Left Tank) (Right Tank) Solution Tank Sight Gauge (2) (Located on top of each solution tank) -Typical View 4. When finished filling the tank(s), press both Tank Valve Switch(es) (C) in the Rear Fill Assembly UP (On) position.
Page 158: Draining Your Solution Tanks
SECTION 7 – SPRAY SYSTEMS 3. When finished filling the tank, rotate the Rinse Tank Fill Valve (E) in the CLOSED (clockwise) position. 4. Remove fresh water supply connection from the Rinse Tank Fill Port (D). 5. Reinstall fill port cap. Rinsing the Rear Fill 1.
Page 159 SECTION 7 – SPRAY SYSTEMS CAUTION • Right Tank Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- • Left Tank soaked clothing inside the cab. To Drain the Solution Tanks Main Tank Valve Switches - Left/Right (Located on the side console) NOTICE...
Page 160: Rinse System
SECTION 7 – SPRAY SYSTEMS 7. Repeat on opposite solution tank if nec- essary. RINSE SYSTEM Your machine is equipped with a spin ball- type Rinse System (two rotating rinse balls located inside of each solution tank) to easily and effectively rinse the solution tanks, solution pump, and spray booms with fresh Refer to the chemical manufacturer’s water, which protects against cross-...
Page 161 SECTION 7 – SPRAY SYSTEMS Rinse Switch Agitation Valve Switch (Located on the side console) (Located on the side console) -Typical View -Typical View NOTE: A Rinse Mode Indicator is located on 4. Press the Solution Pump Switch (located the Machine Display Home Page - on the side console) in the UP (On) posi- Field Mode and will display current tion.
Page 162 SECTION 7 – SPRAY SYSTEMS 3. Press the Boom Solution Valve Switches (located on the side console) in the ON position. NOTE: Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF.
Page 163 SECTION 7 – SPRAY SYSTEMS • Right Tank • Left Tank Rinse Mode Indicator (Located on the Machine Display Main Tank Valve Switches - Left/Right Home Page - Field Mode) (Located on the side console) -Typical View 3. Press the Manual (MAN) Rate Control Switch (located on the side console).
Page 164: Foam Marker System
SECTION 7 – SPRAY SYSTEMS Filling the Foam Marker Reservoir NOTE: Foam Marker Reservoir capacity = 1 gallon (3.8 L). 1. Lift the Foam Marker reservoir fill cap (located on top of the Foam Marker res- ervoir fill). “+” Pump Speed/Rate Switch (Located on the side console) -Typical View 5.
Page 165 SECTION 7 – SPRAY SYSTEMS Foam Marker Control Panel The Foam Marker Control Panel is conveniently located within the fuel-rinse module (FRM) compartment - lift lid to access. The panel includes the air pressure regulator, air pressure gauge, manifold block, concentrate pump, and water pump. Foam Marker Switch (Located on the side console) -Typical View...
Page 166 SECTION 7 – SPRAY SYSTEMS Foam Drop Configuration • Pull the Air Pressure Regulator OUT and rotate the dial in the “counter-clockwise” position to decrease pressure, or “clock- wise” to increase pressure. NOTE: System pressure is displayed on the Air Pressure Gauge next to the Air Pressure Regulator.
Page 167: Eductor System
SECTION 7 – SPRAY SYSTEMS EDUCTOR SYSTEM -If Equipped CAUTION Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. Eductor Tank (A) • Capacity = 8 gallons (30 L) •...
Page 168 SECTION 7 – SPRAY SYSTEMS Venturi Valve (E) The Venturi Valve controls flow through the venturi (the tee-fitting located below the Eductor Tank Valve). NOTE: The Venturi Valve should remain closed unless the Eductor is in use. Eductor Tank Valve (F) The Eductor Tank Valve is used to pull chemical from the Eductor.
Page 169 SECTION 7 – SPRAY SYSTEMS 5. Rotate the Eductor Valves (located beneath each solution tank) in the OPEN NOTICE (counter-clockwise) position. Do not allow the solution pump to run continuously while the boom solution valve switches are off. Failure to comply will generate overheating, causing severe pump damage and will void the warranty.
Page 170 SECTION 7 – SPRAY SYSTEMS Eductor Tank Valve (Located near the bottom Inserting Chemical Container of the eductor tank) on Flushing Nozzle -Typical View -Typical View 9. When finished, rotate the Eductor Tank • Keeping the container in position, lift and Valve (located near the bottom of the hold the black Product Rinse Valve eductor tank) in the CLOSED (Off) posi-...
Page 171: Modular Injection System
The direct Modular Injection System can be ordered and installed during production or Rinse the eductor tank by operating the aftermarket on DTS10 machines. The Eductor Tank Rinse Valve (B) and cycle all system is offered in the following Eductor functions when rinsing the main configurations: solution tank.
Page 172 SECTION 7 – SPRAY SYSTEMS • (K) - Mixer Assembly 3-Way Valve Handle Flow Positions Refer to the following illustration to determine correct valve handle orientation when operating the various 3-way valves with this system. Filling the Chemical Tank(s) 1. Ensure the Tank Drain Valve (located beneath the chemical tank) is in the CLOSED (Off) position.
Page 173 SECTION 7 – SPRAY SYSTEMS Getting Started NOTICE Never attempt to operate the Modular Injection System without solution in the tank(s). Failure to comply may result in equipment damage and will void the warranty. NOTE: Ensure the Master Spray Switch Tank Drain Valve (located on the Hydrostatic Drive (Located beneath the chemical tank)
Page 174 SECTION 7 – SPRAY SYSTEMS NOTE: Refer to the provided label for valve NOTE: The drive state of the machine handle orientation. See following cannot be changed unless the illustration. Hydrostatic Drive Control Handle is in the NEUTRAL position (and machine speed is less than 0.5 mph/ 0.8 km/h).
Page 175 SECTION 7 – SPRAY SYSTEMS • Pump Speed/ Rate Switches • Rate Control Switches Main Tank Valve Status Indicator Rate Control and (Located on the Machine Display Pump Speed/Rate Switches Home Page - Field Mode) (Located on the side console) -Typical View 10.
Page 176 SECTION 7 – SPRAY SYSTEMS 12. Turn the Master Spray Switch (located NOTE: Each Boom Solution Valve Switch is on the Hydrostatic Drive Control Handle) equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Boom Solution Valve Switches (Located on the side console) -Typical View...
Page 177 SECTION 7 – SPRAY SYSTEMS pump(s)) to the “TO TANK” position. This will allow the chemical to divert back to the tank rather than the booms during the calibration process. Injection Pump(s) (Located near the bottom of chemical tank(s)) -Typical View Outlet Selector Valve(s) * 1-tank/1-pump configuration shown (Located on the front of injection pump(s))
Page 178 SECTION 7 – SPRAY SYSTEMS In-Line Suction Strainers Flow Indicators (80-Mesh Strainer Screen) NOTICE CAUTION Flow Indicators are not provided as a means to determine an accurate Before removing the in-line suction measurement of flow. It is the strainer(s), ensure the Inlet Selector responsibility of the operator to calibrate Valve(s) is in the CLOSED (Off) position.
Page 179 SECTION 7 – SPRAY SYSTEMS Draining the Chemical Tank(s) tion Pump(s). This will allow fresh water from the rinse tank to flow through and flush the lines and pump(s). NOTICE Drain chemicals into an adequately sized and clearly labeled container, ensuring lid is tightly closed.
Page 180: Application
SECTION 7 – SPRAY SYSTEMS Determine the speed in which the sprayer will travel when applying chemicals. To select the best speed, consider the lay of the land, condition of the soil, type of crop, height of crop, etc. Remember that the performance of the nozzles (spray tips) and spray system are dependent on the performance of the operator.
Page 181 SECTION 7 – SPRAY SYSTEMS 2. The speed in which you intend to travel (GPA)/187 liters per hectare (l/ha). Joe when applying chemical and nozzle knows that he can run his sprayer at 10 mph spacing (distance between nozzles). (16 km/h) across the field. He has 20-inch 3.
Page 182 SECTION 7 – SPRAY SYSTEMS NOTE: Always double check your application rates. The following tabulations are based on spraying water at 70° F./21° C. Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap.
Page 183 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 184 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-55...
Page 185 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 186 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
Page 187 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
Page 188: Maintenance And Storage
SECTION 8 – MAINTENANCE AND STORAGE SERVICE - FLUIDS NOTICE Hydraulic Oil Remove all chemical residue from the NOTICE work area before performing service/ maintenance. Ensure area is clean before changing hydraulic oil and filters to avoid NOTICE contamination, such as dirt and debris. Failure to comply may result in severe hydraulic system damage.
Page 189 SECTION 8 – MAINTENANCE AND STORAGE • Hydraulic Oil Level FULL Low Hydraulic Oil Level Warning Message (Located on the Machine Display) NOTE: Replace hydraulic oil every 1,000 • Hydraulic Oil hours of operation. Level LOW Filling the Hydraulic Oil Reservoir Hydraulic oil can be added two different ways: 1.
Page 190 Filling Tank Through Hydraulic Oil Fill Port • Premium hydraulic fluids containing high -Typical View quality rust, oxidation, and foam inhibi- tors are required. Hagie Manufacturing • When finished filling, release pump han- Company recommends Mobilfluid® 424 dle and disconnect quick-connect fitting (complying with ISO 11158, type HM/HV, from fill port.
Page 191 SECTION 8 – MAINTENANCE AND STORAGE 1. Position wheel hub so the bottom (oil check/drain) radial face plug is posi- tioned at 6 o’clock (C). 4. Reinstall plugs and torque to 35 ft.-lbs. To change the oil: NOTE: Wheel hub oil should be changed after the first 50 hours of operation.
Page 192 SECTION 8 – MAINTENANCE AND STORAGE General Maintenance NOTICE Failure to rotate the wheel hub and disperse oil may cause rusting and internal wheel hub damage. If your machine is going to sit unused for an extended period of time, occasionally Engine Oil Dipstick rotate the wheel hubs by driving the machine (Located on left-hand side of engine...
Page 193 SECTION 8 – MAINTENANCE AND STORAGE DEF Indicator Lamp Status • When DEF level reaches 10% (indicated on the DEF Gauge), DEF Indicator Lamp will illuminate. • When DEF level drops to 5%, DEF Indicator Lamp will flash. • When DEF level drops to 2.5%, initial engine derate begins.
Page 194 SECTION 8 – MAINTENANCE AND STORAGE Type • Use a refractometer to check DEF con- centration. • Use only DEF which meet ISO 2224101 standards. NOTE: Refer to the engine manufacturer’s operation manual for further NOTE: Refill tank with DEF every other fuel information on checking DEF fill to maintain adequate fluid level.
Page 195 SECTION 8 – MAINTENANCE AND STORAGE Checking Coolant Level/ Concentration Radiator (Located near the rear of machine - open hood to access) -Typical View A 50/50 ethylene glycol and water mixture is a conservative mixture, which allows protection against both overheating and freezing.
Page 196 SECTION 8 – MAINTENANCE AND STORAGE Changing Coolant DO NOT fill fuel tank completely. Fuel can expand and run over. Wipe up all spilled fuel and clean with detergent and water before starting the engine. CAUTION Capacity • Fuel Tank Capacity = 100 gallons COOLING SYSTEM REQUIRES (378.5 L) SPECIAL FILL PROCEDURE...
Page 197: Service - Filters
SECTION 8 – MAINTENANCE AND STORAGE Air Conditioning Windshield Washer Fluid The Windshield Washer Fluid Reservoir is located within the fuel-rinse module (FRM). NOTICE The reservoir fill cap is conveniently located on top of the right-hand FRM. Check fluid level before each use and fill Charge with R-134A only.
Page 198 SECTION 8 – MAINTENANCE AND STORAGE Filter Minder The Filter Minder is an air restriction monitoring system that progressively and constantly indicates how much air filter capacity remains to aid in achieving best preventative maintenance practices by ensuring air filter replacement only occurs when necessary.
Page 199 SECTION 8 – MAINTENANCE AND STORAGE • Reinstall the two (2) Radiator Screen Spring Clips. Cleaning the Radiator Screen Use compressed air to dislodge large debris and dirt. Water from a pressurized hose may also be used or if necessary, the screen may be soaked with soapy water and scrubbed gently with a brush.
Page 200 SECTION 8 – MAINTENANCE AND STORAGE Secondary Fuel Filter The Secondary Fuel Filter (located on left- hand side of engine through access opening) should be replaced every 500 hours of operation or yearly, whichever occurs first. Refer to the engine manufacturer’s operation manual for further information.
Page 201 SECTION 8 – MAINTENANCE AND STORAGE Replacing Hydraulic Filters Return Filter NOTE: Replace Return Filter when the filter indicator indicates that replacement is needed, becomes tripped, or after 500 hours of operation, whichever occurs first. 1. Remove the four (4) bolts on top of the Return Filter Housing (located on top of hydraulic oil reservoir - open hood to access) and set aside.
Page 202 SECTION 8 – MAINTENANCE AND STORAGE Charge Pump Filter 1. Ensure the engine is shut OFF. 2. Hold the Charge Pump Filter (located beneath rear of machine) in place and remove filter from housing using a 24mm wrench. Tank Breather Cap (Located on top of hydraulic oil reservoir - open hood to access) -Typical View...
Page 203 SECTION 8 – MAINTENANCE AND STORAGE Foam Marker Strainer - If Equipped (80-Mesh Strainer Screen) If your machine is equipped with the foam marker system, it will have a mesh strainer (located beneath the rinse tank on left-hand side of machine). Inspect the strainer for blockage if you are unable to obtain adequate pressure.
Page 204 SECTION 8 – MAINTENANCE AND STORAGE NOTICE Ensure engine is turned OFF before servicing the RESPA Cab Filtration System. NOTICE When cleaning your machine, care Hand Wash Strainer should be taken to prevent high- (Located near the bottom pressure water or air from entering the of hand wash tank) RESPA Filtration System ejection slots.
Page 205 SECTION 8 – MAINTENANCE AND STORAGE 4. Remove filter. Refer to your Parts Manual for replacement part number. NOTE: When removing filter, place thumbs on exterior filter housing hardware Charcoal Filter for additional leverage. Remove and replace the Charcoal Filter at the first sign of chemical odor entering the cab area, or every 500 hours of operation at a minimum.
Page 206 SECTION 8 – MAINTENANCE AND STORAGE 6. Remove the Filter Bracket (located along the right-hand side of charcoal filter) and set aside. Filter Bracket (Located along the right-hand side of charcoal filter) -Typical View Mounting Bolts (4) (Two located on each side of access 7.
Page 207: Service - Lubrication
SECTION 8 – MAINTENANCE AND STORAGE Tie Rod Ball Grease Zerk Recirculation Filter (Located on the front legs*) (Located along the right-hand -Typical View side of compartment) -Typical View Tower Bearing (Front and Rear Legs) • Lubricate daily, or as needed. SERVICE - LUBRICATION NOTICE Failure to properly lubricate pivot and...
Page 208 SECTION 8 – MAINTENANCE AND STORAGE application may be required to Coat with grease approximately 30” (76 cm) ensure proper lubrication and optimal performance. • (1) Upper Bearing Grease Zerk Tread Adjust Bearing Slide Path (4) (Located on each leg) -Typical View •...
Page 209: Service - Engine Drive Belt
SECTION 8 – MAINTENANCE AND STORAGE • Check the belt for intersecting cracks. See following illustration. -Typical View NOTE: Transverse cracks (across the belt width) are acceptable. Longitudinal cracks (direction of the belt length) Outer Fold Joint Rod End Grease Zerks that intersect with transverse cracks -Typical View are not acceptable.
Page 210 SECTION 8 – MAINTENANCE AND STORAGE To Install Wheel/Tire Assembly onto the Wheel Hub 1. Ensure threads are thoroughly cleaned Lug Nut Installation of rust and dirt. -Typical View NOTE: Ensure threads are properly lubricated. 6. Start all of the lug nuts and tighten until 2.
Page 211 SECTION 8 – MAINTENANCE AND STORAGE NOTE: If the wheel turns during lug nut torquing, lower machine to the ground - just enough for the tire to touch and prevent rotation. Or, more preferably, place a suitable wedge between the tire and the ground. Lower the machine and resume operation.
Page 212: Service - Toe-In
SECTION 8 – MAINTENANCE AND STORAGE NOTE: Figures B and C will cause tread adjust to operate incorrectly, or not at all. • Tread Adjust • Jam Nut Bearing Plate • Tread Adjust Bearing Bolt Axle Tube • Leg “X” Pattern -Typical View 3.
Page 213 SECTION 8 – MAINTENANCE AND STORAGE Step 2 - Set Toe-In Front Wheels • .25” (.6 cm) Toe-In per side/0.5” (1.3 cm) total Toe-In Rear Wheels • 0” (0 cm) Toe-In/Out To Set Toe-In 1. Deflate the air bags. NOTE: Refer to “Air Suspension Exhaust” provided in the Miscellaneous Section elsewhere in this manual for further information.
Page 214: Service - Miscellaneous
SECTION 8 – MAINTENANCE AND STORAGE NOTE: The cylinder sensors must be calibrated for this position to be accurate. • The machine should be driven and toe (front and rear) rechecked. • Front steering cylinders must be in phase when toe setting is checked. •...
Page 215 SECTION 8 – MAINTENANCE AND STORAGE Your machine may be equipped with two Air Tanks. The Main Air Tank - standard (located beneath platform on the rear right- hand side of machine) provides a volume of compressed air to give faster response for changes in air volume to the air bags.
Page 216 SECTION 8 – MAINTENANCE AND STORAGE NOTE: Check for moisture. If excessive moisture is in the tank(s), there may be a system malfunction. Contact your local John Deere dealer if assistance is needed. Tire Pressure CAUTION When inflating tire, use an extension •...
Page 217 SECTION 8 – MAINTENANCE AND STORAGE Spray Tips At the beginning of each season (or as required), remove a random sample of spray tip caps and inspect the nozzle tips. If the tips are plugged or worn, clean or replace them. Replace spray tips every 1,000 hours of operation, or as necessary.
Page 218 SECTION 8 – MAINTENANCE AND STORAGE Windshield Washer Fluid Spray Nozzle (Located near top of exterior cab) -Typical View Washing the Machine Wash the machine daily to remove any harmful chemical residue, which can be corrosive to paint and steel. NOTE: Always wash machine thoroughly after applying liquid nitrogen.
Page 219: Service Intervals
SECTION 8 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt Check Hydraulic Reservoir...
Page 220 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Fill Windshield Washer Fluid Reservoir Clean Radiator Grille Screen Change Engine Drive Belt Change A/C Compressor Belt Charge A/C Compressor * Change Air Intake Filter (Filter Minder) Clean/Replace Solution Line...
Page 221 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Tread Adjust Bearing Bolt Torque Change Wheel Hub Oil Change Engine Oil Change Engine Oil Filter Change Primary Fuel Filter (Water Separator) Change Secondary Fuel Filter...
Page 222: Storage
SECTION 8 – MAINTENANCE AND STORAGE NOTE: For paint touch-up STORAGE recommendations, contact your local John Deere dealer. Preparing For Storage 12. Replace worn or missing decals. Refer 1. Perform daily level checks, lubrication, to “Safety Decals” in the Safety and Pre- and bolt/linkage inspections, as required cautions Section for proper location of in this manual.
Page 223 SECTION 8 – MAINTENANCE AND STORAGE Hand Wash Pump Power Switch (Located on top of pump) Drain Plug -Typical View (Located beneath the hand wash reservoir) -Typical View 5. Open both Hand Wash Valves (located at the left-hand platform handrail and 2.
Page 224 SECTION 8 – MAINTENANCE AND STORAGE 2. Carefully unseal all openings that were previously sealed in the “Preparing for Storage” process. 3. Clean and reinstall the batteries. Be sure to attach the battery cables to the proper terminals. 4. Tighten all belts. Inspect and replace any worn belts.
Page 225: Miscellaneous
CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in sprayer rollover.
Page 226 SECTION 9 – MISCELLANEOUS NOTE: When boom reaches the last 8-10 degrees of travel, it will automatically Driving the Sprayer on a Public slow down to avoid impact with the Roadway cradle. 1. Always have the booms in the folded •...
Page 227 SECTION 9 – MISCELLANEOUS or wheel hub damage and will void the 9. Cover or remove the SMV (Slow Moving warranty. Vehicle) and SIS (Speed Indicator Sym- bol) emblems when traveling over 30 Loading mph (50 km/h). Unloading WARNING 1. Pull the trailer to flat ground. 2.
Page 228: Lifting Your Machine
SECTION 9 – MISCELLANEOUS There are four (4) designated lifting points LIFTING YOUR MACHINE on the machine. These points are located on the frame near each leg and are equipped with containment rings for safe jack location. WARNING Do not lift machine by more than one or two lifting points at the same time.
Page 229: Air Suspension Exhaust
SECTION 9 – MISCELLANEOUS 6. Once jack is fully seated around the Lift- ing Point Containment Ring, continue to press and hold air supply handle until the machine reaches desired height. WARNING Ensure lock pins are fully inserted at base of jack. Do not rely on jack air supply to support a raised machine.
Page 230: Viscous Clutch Fan
Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...
Page 231 SECTION 9 – MISCELLANEOUS The automatically controlled Viscous shroud to move into the path of the rotat- Clutch Fan uses special fluid and valves to ing blades and loose radiator mounting vary the speed of the fan with inputs from an bolts can allow the radiator to flex in Electronic Control Unit (ECU) based off of position, allowing the shroud to come...
Page 232: Hand Wash System
SECTION 9 – MISCELLANEOUS HAND WASH SYSTEM Your machine is featured with two Hand Wash Stations - one mounted on the ladder and the other mounted on the platform handrail near the cab door for your convenience in rinsing dirt and chemicals from hands before entering the cab.
Page 233: Electric Hood
SECTION 9 – MISCELLANEOUS Filling the Hand Wash Reservoir NOTE: Hand Wash Reservoir Capacity = 4 gallons (15 L). • Open the Hand Wash Fill Port lid (located on the left-hand platform hand- rail) and pour fresh water down port opening.
Page 234 SECTION 9 – MISCELLANEOUS The rear hood is equipped with an electric hood actuator, which allows the hood to be opened and closed by the touch of a switch. To Open Hood • Press and hold the Hood Actuator Switch (located near front of hood above the radiator screen) in the OPEN (Left) position.
Page 235: Front End Access
SECTION 9 – MISCELLANEOUS FRONT END ACCESS Your machine is featured with a fiberglass front end cap, which can be lowered to access items such as: • Steering Valve • Auto Steer Connection to Steering Valve • Steering Angle Sensor Absolute (SASA) Sensor •...
Page 236: Tread Adjustment - Manual
SECTION 9 – MISCELLANEOUS WARNING Ensure the solution tanks are empty and the booms are cradled before adjusting manual tread width. Failure to comply may result in injury or death. CAUTION Front End Cap Ensure the machine is on level ground (Lowered position shown) where there are no ditches or valleys to -Typical View...
Page 237 SECTION 9 – MISCELLANEOUS 7. Install a suitable prop item (i.e. steel tube) beneath each front and rear air bag mounting plate (on the side of machine in which tread is being adjusted) to prevent the suspension from extending, as shown in the follow- ing photo.
Page 238: Tall Crop Package - Installation
SECTION 9 – MISCELLANEOUS 9. Raise the machine until the tires (on the side of machine in which tread is being adjusted) are just off the ground. NOTE: Refer to “Lifting Your Machine” provided elsewhere in this section for further information. 10.
Page 239 SECTION 9 – MISCELLANEOUS • Hinge Bushing • Support Hook • Cotter • Panel 1 • Panel 2 • Panel 3 • Belly Shield Belly Shield Installation Nuts/Bolts -Typical View -Typical View * View shown from bottom side of machine NOTE: Two persons are required when NOTE: Ensure belly shield nuts and bolts installing the Tall Crop Package.
Page 240 SECTION 9 – MISCELLANEOUS • Curtain Mounting • Curtain Bracket Support Strips -Typical View -Typical View 7. Repeat previous steps to install Panels 2 10. Starting at the end of the assembly, and 3. insert a 1/8” stainless steel rivet through the top of Curtain Support Strip, Brush Assemble/Install Rear Brush Curtain, and Curtain Mounting Bracket.
Page 241 SECTION 9 – MISCELLANEOUS • Mounting Bolts • Hood Pivot Tube Brush Curtain Mounted to Hood Pivot Tube -Typical View -Typical View 18. Using a 1/2” wrench, tighten Brush Cur- tain Mounting Bolts to 8 ft.-lbs. 12. Repeat process to secure the remainder of the assembly, ensuring that the notches of Curtain Support Strips adjoin together.
Page 242 SECTION 9 – MISCELLANEOUS 2. Install Hub Cap Adapter Plate onto the two bolts, as shown in the following photo. 3. Reinstall the two lug nuts onto bolts and using a 15/16” socket, re-torque to 185 ft.-lbs. Refer to “Service - Bolt Torque” provided in the Maintenance and Storage Section elsewhere in this manual for further infor- mation.
Page 243 SECTION 9 – MISCELLANEOUS Hub Cap Adapter Weldment -Typical View -Typical View 6. Install 1/2” bolt through the hub cap adapter assembly. Install nut to bolt and tighten with a 3/4” wrench. NOTE: Repeat for each adapter assembly location around the wheel hub. -Typical View Hub Cap Adapter Bolt Installation -Typical View...
Page 244 SECTION 9 – MISCELLANEOUS 15. Wheel cover installation complete. NOTE: Repeat for each adapter assembly location around the wheel hub. 10. Install Valve Stem Access Panel to the Wheel Cover. 11. With the hole openings aligned, install a 1/4” bolt (tighten with 5/32” Allen wrench) and nut (tighten with 7/16”...
Page 245: Troubleshooting
SECTION 9 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
Page 246 SECTION 9 – MISCELLANEOUS Erratic reading on pressure • Orifice in back of gauge • Remove gauge, clean orifice, gauge clogged reinstall • Faulty gauge • Replace gauge • Air leak in suction line • Inspect and tighten all fittings in suction line •...
Page 247 SECTION 9 – MISCELLANEOUS Entire hydraulic system fails to • Oil level in hydraulic reservoir • Fill hydraulic reservoir to function too low proper level with approved oil • Auxiliary hydraulic system • Contact your local John Deere failure dealer for assistance Noisy hydraulic pump •...
Page 248 Reversible Fan - Variable Pitch .....5-4 Rinse System ........7-31 Roll-Over Protection Structure (ROPS) ..........2-9 Rotating Beacon ........2-6 Safety Decals ........2-10 Safety Messages Used In This Manual ..........1-1 © 2016-18 Hagie Manufacturing Company. Clarion, Iowa USA Hagie Manufacturing Company 721 Central Avenue West Clarion, IA 50525...

Hagie DTS10 Manual

1 Introduction

2 Safety and Precautions

3 Cab

4 Engine and Drive Systems

5 Hydraulic Systems

6 Electrical Systems

7 Spray Systems

8 Maintenance and Storage

9 Miscellaneous

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