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Hagie STS 10 Combo Operator's Manual

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1 - INTRODUCTION

A Word From Hagie Manufacturing Company ...................................................................1-1

About This Manual .............................................................................................................1-1

Safety Messages Used In This Manual .............................................................................1-2

Service and Assistance ......................................................................................................1-2

Reporting Accidents, Injuries, or Safety Concerns ............................................................1-2

Identification .......................................................................................................................1-2

Specifications .....................................................................................................................1-6

2016 Product Warranty ....................................................................................................1-18

2 - SAFETY AND PRECAUTIONS

Intended Use ......................................................................................................................2-1

Safety Precautions .............................................................................................................2-1

Seat Belt ............................................................................................................................2-6

Rotating Beacons ...............................................................................................................2-7

Emergency Stop ................................................................................................................2-7

Operator Presence Switch (OPS) ......................................................................................2-8

Emergency Exit ..................................................................................................................2-8

Fire Extinguisher ................................................................................................................2-9

First Aid Kit .........................................................................................................................2-9

Roll-Over Protection Structure (ROPS) ...........................................................................2-10

Safety Decals ...................................................................................................................2-11

Seat - Operator (Deluxe) ....................................................................................................3-1

Seat - Operator (Premium) ................................................................................................3-2

Seat - Instructor .................................................................................................................3-4

Operator's Station ..............................................................................................................3-5

Machine Display ...............................................................................................................3-27

4 - ENGINE AND DRIVE SYSTEMS

Engine - Starting ................................................................................................................4-1

Engine Aftertreatment - Tier 4 Final ...................................................................................4-3

Hydrostatic Drive ..............................................................................................................4-10

All-Wheel Steer (AWS) ....................................................................................................4-15

5 - HYDRAULIC SYSTEMS

Hydraulic System Components ..........................................................................................5-1

Reversible Fan ...................................................................................................................5-5

Tread Adjustment ...............................................................................................................5-6

Ladder ................................................................................................................................5-8

Pressure Washer ...............................................................................................................5-9

Covers Machine Serial Numbers: SNU16101616001-200

© 2015-16 Hagie Manufacturing Company. Clarion, Iowa USA

TABLE OF CONTENTS

Part No. 493628

Rev. 16H160729

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Summary of Contents for Hagie STS 10 Combo

Page 1: Table Of Contents
All-Wheel Steer (AWS) ....................4-15 5 – HYDRAULIC SYSTEMS Hydraulic System Components ..................5-1 Reversible Fan ........................5-5 Tread Adjustment .......................5-6 Ladder ..........................5-8 Pressure Washer .......................5-9 Covers Machine Serial Numbers: SNU16101616001-200 Part No. 493628 © 2015-16 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 16H160729...
Page 2 TABLE OF CONTENTS 6 – ELECTRICAL SYSTEMS Batteries ..........................6-1 Battery Disconnect Switch ....................6-2 Fuses and Relays ......................6-3 Fuse and Relay Ratings .....................6-7 Video Camera Input Connections ..................6-10 7 – SPRAY SYSTEMS Spray Boom Hose Clamp Installation ................7-1 Spray Booms - 90/100’ ......................7-2 Spray Booms - 120/132’...
Page 3 TABLE OF CONTENTS Air Suspension Exhaust ....................10-24 Hand Wash System .......................10-24 Hood Operation ......................10-26 Tall Crop Package - Installation ..................10-27 Troubleshooting ......................10-42...
Page 4: Introduction
However, there may be times when special care must be considered. Information described in this manual was correct at the time of printing. Because of Hagie NOTE: The operator is responsible for Manufacturing Company’s continuous product inspecting the machine and it’s...
Page 5: Safety Messages Used In This Manual
CONCERNS Should an accident or injury occur WARNING involving the use of a Hagie product, or if you have a product safety concern, report such information directly to Hagie Customer This symbol indicates a potentially Support at (800) 247-4885.
Page 6 SECTION 1 – INTRODUCTION Each machine is identified by means of a frame serial number. This serial number denotes the model, year in which it was built, and the number of the sprayer. For further identification, the engine, solution pump, hydraulic pumps, and attachments each have serial numbers, and the planetary wheel hubs have identification plates that describe the type of mount and...
Page 7 SECTION 1 – INTRODUCTION Wheel Hubs The wheel hubs each have an identification plate mounted on the front of hub that provides hub serial number, as well as other manufacturer information, including gear ratio. Refer to your Parts Manual for specific part number.
Page 8 SECTION 1 – INTRODUCTION Detasseler Combo Attachment Serial Number Steel Spray Boom Serial Number -Typical View -Typical View Serial No. _______________________ Serial No. _______________________ Aluminum Spray Booms (120/132’) The aluminum spray boom serial number is stamped on the lower right-hand side of fixed transom.
Page 9: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: 380/90 R54 tires used for the following machine dimensions. Illustration shown with 120-ft. boom Detail Description Specification 90-ft. 100- ft. 120-ft. 132-ft. Boom Boom Boom Boom Overall Sprayer Height (from top of cab) 154” ** 154”...
Page 10 General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight values may vary, depending on available equipment.
Page 11 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: 120-ft. boom and 380/90 R54 tires used for the following machine dimensions. Detail Description Specification Wheel Base 140” (355.6 cm) Static Loaded Hub Height ” (97.5 cm) Overall Sprayer Height (from middle of GPS unit) 156.4”...
Page 12 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
Page 13 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer ® Cummins Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (408.9 c.i.) Horse Power • Tier 4 Final - 300 hp (220.7 KW) •...
Page 14 • Fence Row Nozzle Remote activated (left and right) • Rear Nozzle Remote activated Foam Marker System Make Hagie Concentrate Foamer Type Boom Mix Rinse System Spray System Rinse 2 rotating rinse balls (inside tank) (solution tank, pump, and booms)
Page 15 SECTION 1 – INTRODUCTION Air Purge - if equipped Remote activated (purges pump suction line, pump, and boom plumbing) Electrical System General Electrical System • Battery Dual 12V, negative ground (CCA) • Alternator 200 AMP, voltage regulated • Starter 12V with solenoid Lights (Exterior) •...
Page 16 SECTION 1 – INTRODUCTION Fluid Capacities Solution Tank 1000 gallons (3785 L) Fuel Tank 135 gallons (511 L) Engine Oil Pan (including filter and cooler) 17.6 quarts (16.7 L), SAE 15W-40 Engine Oil Dipstick (L-H mark) 2 quarts (1.9 L) Engine Cooling System •...
Page 17 SECTION 1 – INTRODUCTION • Tire Size 4.10/3.50 2-ply • Tire Pressure 10 PSI (.7 bar) • Operating Speed Up to 400 RPM Cutter • Number of Rows Available 6, 8, 10, or 12 • Drive Hydraulic • Blade Size 18”/45.7 cm •...
Page 18 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max PSI) (in.) (lbs.) (in.) Radius* (in.) Plate Speed) (in.) 320/90R50 Goodyear® Ultra 161A8/B 12.4 10,200 73.6...
Page 19 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 320/90R50 Goodyear 2,270 2,760 3,200 3,640 4,080 4,540 4,940 5,200 5,520 380/90R46 Alliance 3,300 4,800 5,520 6,400 7,150 8,050 8,800 9,100 9,650 380/90R46 Goodyear 2,830 3,300 3,860...
Page 20 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 320/90R50 Goodyear 156.5 190.3 220.6 251.0 281.3 424.0 340.6 358.5 380.6 380/90R46 Alliance 227.5 330.9 380.6 441.3 493.0 555.0 606.7 627.4 665.3 380/90R46 Goodyear 195.1 227.5 266.1...
Page 21: 2016 Product Warranty
Hagie Manufacturing Company shall not be responsible for repairs or replacements which are necessitated, in whole or in part; by the use of parts not manufactured by or obtainable from Hagie Manufacturing Company nor for service performed by someone other than Hagie authorized personnel, unless authorized by Hagie Manufacturing Company.
Page 22 SECTION 1 – INTRODUCTION Emissions Limited Warranty The following emissions components are covered under a 5 year/3,000 hour limited warranty. Some of the components listed may be covered under the manufacturer’s limited warranty. Air Handling System and Associated Plumbing • Charge Air Cooler •...
Page 23: Safety And Precautions
Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of the sprayer, its attachment, or any sprayer equipment.
Page 24 SECTION 2 – SAFETY AND PRECAUTIONS • Do not permit passengers to ride on the • Do not use chlorinated solvents in areas machine while it is moving. Failure to where welding will take place. comply may result in passenger falling •...
Page 25 SECTION 2 – SAFETY AND PRECAUTIONS Operate Safely ^ • Do not activate the parking brake while the machine is in motion. • Before moving the machine, ensure there • Bring machine to a gradual stop to avoid are no obstacles or persons in the path of sudden downward decent.
Page 26 SECTION 2 – SAFETY AND PRECAUTIONS If you spill on yourself: • Flush affected area with cold water and remove contaminated clothing immediately. Continue to flush the area for a minimum of 15 minutes. • Do not store chemical-soaked clothing in the cab.
Page 27 SECTION 2 – SAFETY AND PRECAUTIONS • Always lower the load or relieve the pressure before repairing a hydraulic oil leak. Beware of Exhaust Fumes • Never run the machine in an enclosed area. Proper ventilation is required. Use an exhaust pipe extension to remove fumes if you must operate inside a build- •...
Page 28: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS Spray Booms not dampening the flow like it normally would. • Select a safe area before unfolding/fold- ing the booms. NOTE: This situation requires the operator • Clear area of personnel. to ensure no one is near the boom •...
Page 29: Rotating Beacons
SECTION 2 – SAFETY AND PRECAUTIONS • To release Seat Belt, press the Release The E-Stop Switch (located on the side Button (located on the receptacle end) console) provides a quick and positive and allow belt to retract. method for stopping the engine in an emergency situation.
Page 30: Operator Presence Switch (Ops)
SECTION 2 – SAFETY AND PRECAUTIONS OPERATOR PRESENCE SWITCH (OPS) The Operator Presence Switch (located inside the operator’s seat) protects the operator from exposure to moving parts or hazards when operating the detasseler cutter heads and quad pullers. This safety feature introduces an electrical interlock that ensures that when the operator is out of the cab, the operation of these Operator Out Of Seat Message...
Page 31: Fire Extinguisher
SECTION 2 – SAFETY AND PRECAUTIONS • Security Latch Fire Extinguisher (Located along the platform on left-hand side of machine) -Typical View Emergency Exit Tool Inspection and Replacement (Located along rear right-hand side of cab) -Typical View Follow the manufacturer’s recommendations on inspection and replacement.
Page 32: Roll-Over Protection Structure (Rops)
SECTION 2 – SAFETY AND PRECAUTIONS machine, solution, and attachment) allowed to be compliant with ROPS testing. NOTE: The ROPS is non-compliant with use of the 60-ft. HsTB. NOTICE The addition of optional equipment on your machine may increase the ROPS maximum overall weight.
Page 33: Safety Decals
Replace them if they are damaged or missing. All safety decals, instructional decals, or machine striping may Other conditions may require imminent be purchased through Hagie Customer service, but may not render the unit Support. immediately unusable. Such examples are: To replace safety decals, ensure the •...
Page 34 SECTION 2 – SAFETY AND PRECAUTIONS 650176 650218 (Located on rear right-hand cab post) (2) - One located on each end of combo attachment 650258 (Located on each side of the cutter head assemblies) 650178 CAUTION (2) - Quick-Tach SEVERING OF FINGERS OR HAND. DO NOT PLACE FINGERS OR HAND NEAR A MOVING CUTTER BLADE, ATTEMPT TO STOP A MOVING CUTTER...
Page 35 SECTION 2 – SAFETY AND PRECAUTIONS 650259 650296 (Located on mounting tube of each (Located on rear frame near booster quad puller head assembly) terminals) CAUTION 650303 (Located on right-hand cab window) RISK OF INJURY FROM ROTATING TIRES. DO NOT PLACE FINGERS OR HAND NEAR MOVING QUAD PULLER TIRES, DISLODGE A WEDGED OBJECT FROM MOVING TIRES, OR PERFORM MAINTENANCE NEAR MOVING TIRES.
Page 36 SECTION 2 – SAFETY AND PRECAUTIONS 650348 650430 (Located on air tank) (Located on the hydraulic oil reservoir) 650379 (Located on right-hand cab window) HYDRAULIC OIL RESERVOIR LEVEL/TEMPERATURE 650431 (Located near the fuel fill - Tier 4 engines only) 650401 (Located near side-fill and front-fill) 650434 (Located near reversible fan)
Page 37 SECTION 2 – SAFETY AND PRECAUTIONS 650462 650541 (Located near radiator cap) (Located near solution tank opening) DANGER 650474 (Located on rear right-hand cab post) NEVER ENTER SOLUTION TANK WITH WHOLE BODY. FAILURE TO COMPLY WILL RESULT IN SERIOUS INJURY OR DEATH. 650542 (Located near charge ports beneath machine)
Page 38 SECTION 2 – SAFETY AND PRECAUTIONS 650850 650208 - Front Fill: Located on solution tank (Located on transom) near fill lid - Side Fill: Located on inductor tank lid 650210 (3) - Located on each NORAC sensor ® 650851 (Located on underside of belly shields) 120/132’...
Page 39 SECTION 2 – SAFETY AND PRECAUTIONS 650208 650249 (Located on fixed transom) 650210 READ OPERATOR’S MANUAL (5) - Located on each NORAC sensor 650250 650390 (2) - Located on cylinder near accumulator WEAR EYE PROTECTION 650251 CE Supplement (Export Machines) WEAR EAR PROTECTION 650248 650252...
Page 40 SECTION 2 – SAFETY AND PRECAUTIONS 650255 HOT SURFACE. DO NOT TOUCH EXHAUST TUBE WHILE ENGINE IS RUNNING. ALLOW ADEQUATE TIME FOR THE ENGINE TO COOL DOWN BEFORE SERVICING. 650256 PRESSURIZED FLUID OR GAS. KEEP SAFE DISTANCE AWAY FROM HAZARD. 2-18...
Page 41: Cab
SECTION 3 – CAB SEAT - OPERATOR (DELUXE) • (A) - Armrest Height Adjuster • (B) - Armrest Tilt Dial • (C) - Fore/Aft Isolation Lever • (D) - Recline Lever • (E) - Slide Release Lever • (F) - Thigh Tilt Lever •...
Page 42: Seat - Operator (Premium)
SECTION 3 – Slide Release Lever (E) Seat Belt Refer to “Seat Belt” provided in the Safety (Moves top of seat fore/aft) • Pull and hold Slide Release Lever while and Precautions Section elsewhere in this sliding seat forward or rearward. Release manual for further information.
Page 43 SECTION 3 – Tilt: (First Position: hold and rotate down 10- degrees; Second Position: hold and rotate down 20-degrees; Third Position: hold and rotate down 30-degrees. Hold and rotate down to return Headrest to 0-degree posi- tion). Heat/Cool Selector Switch (B) (Selects between heat and cool settings) •...
Page 44: Seat - Instructor
SECTION 3 – Slide Release Lever (G) Armrest Height/Length Adjuster (N) (Moves top of seat fore/aft) (Adjusts height and length of armrest) • Pull and hold Slide Release Lever while • Pull and hold Armrest Height/Length sliding seat forward or rearward. Release Adjuster and slide forward or rearward.
Page 45: Operator's Station
SECTION 3 – • (H) - Steering Wheel Telescope Adjust Handle • (I) - Steering Column Tilt Adjust Button (Knee Angle) • (J) - Steering Column Release Pedal • (K) - Deceleration (Decel) Pedal • (L) - Operator Foot Pegs (2) •...
Page 46 SECTION 3 – Hazard/Warning Lights -Typical View (Located on each side of the front/rear machine and hood) -Typical View * Hazard/Warning Light (bottom section of light assembly) mounted on front of machine shown. • To activate the Hazard/Warning Lights, press the Hazard/Warning Lights Switch (located on steering column) in the -Typical View DOWN (On) position.
Page 47 SECTION 3 – NOTE: The Highway Running Lights NOTE: Highway Running Lights are enabled operate in both Road and Field when the key is in the ON position. Mode. However, prolonged use of these lights without the engine running is not recommended.
Page 48 SECTION 3 – side of the steering column) in the UP Steering Column Release Pedal position. CAUTION Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine. Failure to comply may result in difficulty maintaining control of the machine.
Page 49 SECTION 3 – Deceleration (Decel) Pedal CAUTION The Decel Pedal is NOT a brake. It is designated for speed reduction only. When nearing an end row and speed deceleration is desired, press the Decel Pedal Operator Foot Pegs (located to the lower right-hand side of the (Located on each side steering column) to decrease speed.
Page 50 SECTION 3 – Turn Signal Lever Windshield Washer Switch -Typical View (Located on the end of the Turn Signal Lever) NOTE: Steering column-mounted and -Typical View Machine Display indicator lights will flash correspondingly when either Windshield Wiper Speed turn signal is activated. To increase or decrease Windshield Wiper High Beams (Brights) speed, rotate the Turn Signal Lever forward...
Page 51 SECTION 3 – • (M) - Boom Extension Switches (Left/ Right Outer Fold) • (N) - Ignition Switch • (O) - Power Mirror Switch (if equipped) • (P) - Hydrostatic Drive Control Handle • (Q) - Transom Switch (Up/Down) • (R) - Left-Hand Boom Switch •...
Page 52 SECTION 3 – NOTE: DO NOT use this button for non- emergency stopping or as a parking brake. -Typical View E-Stop Switch (Located on the side console) -Typical View Refer to the Safety and Precautions Section provided elsewhere in this manual for further information.
Page 53 SECTION 3 – Rinse Switch The Rinse Switch (located on the side console) is used to rinse the solution tank and spray booms. NOTE: When rinsing the boom and nozzles, ensure the Boom Solution Valve Switches (located on the side console) are in the ON position before activating the Rinse Switch.
Page 54 Rate Switches increase or decrease solution is applied through the spray booms pump speed/application rate from the by either the rate controller (Enable) or Hagie control system. When the operator-controlled spray rate (Manual). “ENABLE” Rate Control Switch is pressed (with either “MAN” active NOTE: When both “MAN”...
Page 55 SECTION 3 – Pump Speed/Rate Switches Solution Pump Switch (Located on the side console) (Located on the side console) -Typical View -Typical View Refer to the Spray Systems Section NOTE: Leaving the Solution Pump Switch in elsewhere in this manual for further the ON position can cause the pump information.
Page 56 SECTION 3 – Boom Extension Switches The Boom Extension Switches (located on (Outer Fold) the side console) are used to extend or retract the outer boom extensions. NOTE: On 90-ft. Spray Booms, operate Boom Extension Switch 1 to unfold/ fold the outer boom extensions simultaneously.
Page 57 SECTION 3 – • L/R Lever • Adjust Switch Power Mirror Switch Ignition Switch (Located on the side console) (Located on the side console) -Typical View -Typical View • To engage the starter, turn the key to Hydrostatic Drive Control Handle the START position and hold momentar- The Hydrostatic Drive Control Handle ily until the engine engages.
Page 58 SECTION 3 – Left and Right-Hand Boom Switches The Left and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Handle) are used to raise, lower, extend, and retract the spray booms. End Row Management Switch The End Row Management Switch (located on the Hydrostatic Drive Control Handle) is a programmable switch that enables various functions (i.e.
Page 59 SECTION 3 – Parking Brake Switch The Parking Brake Switch (located near the Hydrostatic Drive Control Handle) is used to engage/disengage the parking brake. Throttle Switch (Located near the Hydrostatic Drive Control Handle) -Typical View Parking Brake Switch NOTE: Engine speed can range between 850 (Located near the Hydrostatic and 2300 RPM in both Road and Drive Control Handle)
Page 60 SECTION 3 – • Aux 2 Audio Input • Volume Connection Button • Mute Button • Source Button • Seek Button • 12V Power Ports 12V Power Ports and Aux 2 Audio Input Connection Remote Stereo Controls (Located on the inward side console panel) (Located near the Hydrostatic -Typical View Drive Control Handle)
Page 61 SECTION 3 – Optional Standard -Typical View -Typical View -Typical View -Typical View -Typical View (Your machine may vary according to model and available equipment) Courtesy Light/Interior Work Light The Courtesy Light comes on automatically when the cab door is opened. The Interior Work Light is activated by manually by pressing the Interior Work Light Switch (located on the light housing).
Page 62 SECTION 3 – Once pairing/registration is successful, the registered Bluetooth device can auto- matically communicate with this unit. NOTE: Default PIN number = “0000” • The text display of Bluetooth device name and telephone directory on this unit Interior Work Light Switch is only supported with English charac- -Typical View ters.
Page 63 SECTION 3 – Fan Blower Speed (A) The set point fan speed is maintained • Rotate the Fan Blower Speed Dial until it is changed, or until the Auto “clockwise” to increase fan speed. Mode Switch is depressed. • Rotate the Fan Blower Speed Dial Temperature Up/Down (B) “counter-clockwise”...
Page 64 SECTION 3 – NOTE: Press the Cab Temp Switch and toggle between celsius (C) and fahrenheit (F) temperatures. NOTE: Current cab temperature will be displayed for five seconds, then will return to the set point temperature display. On/Off (G) • The On/Off Switches power the cab Spray System Console -Typical View...
Page 65 SECTION 3 – • Left • Spray • Rear • Master • Right Fence Section Wheel Spray Fence Nozzle Section Indicator Display Machine Display -Typical View -Typical View Refer to the Spray Systems Section Refer to “Machine Display” provided elsewhere in this manual for further elsewhere in this section for a complete list of information.
Page 66 SECTION 3 – Lighting Refer to “Machine Display” provided elsewhere in this section for operating Field and Work Lights instructions. The Field Lights (located on the front of cab) and Work Lights (located on each boom Cab Filtration cradle) are for use when operating in the field RESPA®...
Page 67: Machine Display
SECTION 3 – Insufficient Cab Air Pressure Indicator (Located on the Machine Display Recirculation Filter Home Page - Road or Field Mode) (Located along the right-hand side of service compartment) Refer to the Maintenance and Storage -Typical View Section elsewhere in this manual for filter * View shown with charcoal filter removed replacement information.
Page 68 SECTION 3 – • Backup Video Camera • Exterior Lights • Diagnostics Home Page (Road Mode) Machine Display -Typical View Machine Display Page Settings The Machine Display is featured with six display pages: • Home Page (Road Mode) • Home Page (Field Mode) Home Page (Field Mode) •...
Page 69 SECTION 3 – Field/Road Speed Settings • First Range Top Speed • Last Range Top Speed • Number of Ranges • AWS Shutoff Speed (Field Speed Settings only) Machine Adjustments Auto Steer • SASA T-Delay On • SASA T-Delay Off •...
Page 70 SECTION 3 – Air Purge • Manual Mode • Automatic Mode Service Intervals • 50-Hour Interval • 100-Hour Interval • 500-Hour Interval • Hydraulic Filter • Hydraulic Oil • Engine Oil NTB/60’ HsTB Setup -If Equipped Change Locked Parameters Screen •...
Page 71 SECTION 3 – To Change Pin Number • Parking Brake ON • Press the Change Pin Button (located on the Settings Page). • Machine Warning NOTE: Press the Lock Button and enter • Check Engine current pin number to enable the “Change Pin Button”...
Page 72 SECTION 3 – Lighting Adjustment (Day Time/Night Time) To Adjust the Display, Section Keypad, Side Console Switches, and Gauge Post Lighting • Press the Brightness Button (located on the Settings Page). Warning Light Indicator (Located on the top left-hand side of each display page) Warning Buzzer The Warning Buzzer alerts the operator when a system fault is detected and requires...
Page 73 SECTION 3 – Display Units/Animations/Gauge To Set Automatic Night Time/Day Time Transition Brightness Color/Language NOTE: Brightness levels must be manually Units set (as previously described) before To change units of measure: setting automatic transition brightness. • Press the Display Button (located on the •...
Page 74 SECTION 3 – “Yes” to enable animations, or “No” to disable animations. • Press OK. Gauge Color • Press the Display Button (located on the Settings Page). • On the “Display Settings” screen, press EDIT (next to Gauge Color) and select desired color.
Page 75 SECTION 3 – Exterior Lights The exterior machine lights are controlled by buttons (located on the Auxiliary Controls Page). NOTE: The light buttons will illuminate when the Exterior Lights are in the ON position. Field Light Buttons The Field Lights are located on front of the cab.
Page 76 SECTION 3 – All Lights Button • Press the All Lights Button (ALL) to turn on all lights (Field, Work, and Attach- ment, if equipped) ON. Press button again to turn all lights OFF. Work Lights Button (Located on the Auxiliary Controls Page) NOTE: Turn Work Lights OFF before entering a public roadway.
Page 77 SECTION 3 – NOTE: Two additional video camera input connections (located beneath cab - remove front panel to access) are provided for the installation of add- on video camera(s). Refer to “Video Camera Input Connections” provided in the Electrical Systems Section elsewhere in this manual for further information.
Page 78 SECTION 3 – Camera Adjustable Settings Screen Select Service Interval Screen • Press EDIT (next to the service interval • Press YES to activate, or NO to deacti- you wish to change). vate. • Enter desired value. Service Intervals • Press OK.
Page 79 SECTION 3 – Speedometer NOTE: The Drive State of the machine cannot be changed unless the The speed in which the machine travels is Hydrostatic Drive Control Handle is displayed on the Home Page - Road and Field in the NEUTRAL position (and Mode.
Page 80 SECTION 3 – Speed Settings Screen Target Speed (Located on the Home * Field Speed Settings Shown Page - Road and Field Mode) Example: If the “Number of Ranges Field” is set to 4, To Change Target Speed First Range Top Speed=5, and Last Range •...
Page 81 SECTION 3 – Throttle Up Ramp Amount of time engine speed will increase or decrease when the Throttle Switch (located near the Hydrostatic Drive Control Handle) is pressed UP or DOWN. Throttle Max Maximum percentage that engine speed will achieve (e.g. If Throttle Max is set at 100 percent, throttle control will set engine speed between 850 and 2300 RPM.
Page 82 SECTION 3 – When conditions are met again, AWS will automatically activate and the AWS indicator will illuminate. NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. Shutoff Speed for AWS NOTE: AWS Shutoff speed default is set to 10 mph (16 km/h).
Page 83 SECTION 3 – Refer to “All-Wheel Steer” provided in the Engine and Drive Systems Section elsewhere in this manual for complete operating instructions and safety precautions. Auto Steer Steering Angle Sensor Absolute (SASA) The absolute value of the steering wheel angle.
Page 84 SECTION 3 – Slip Button • Enter desired slip percentage value, then (Located on the Settings Page) press OK. • Press OK. • On the “Adjust Slip Parameters” screen, press NORMAL or SEVERE (depending Slip Destroke on ground condition). The percentage command that the wheel motors will ramp up to limit hydraulic flow.
Page 85 SECTION 3 – End Row Management Button End Row Management Editor Screen (Located on the Settings Page) • Press SET. • On the “Select Action to Program” Delayed Time and Total Time screen, select the setting in which you (Milliseconds) wish to operate the End Row Manage- ment Switch (located on the Hydrostatic Delayed Time...
Page 86 Enter desired value/setting, then press To Adjust Foam Concentrate • Press OK. • Press the Hagie Foamer Button (located on the Settings Page). Refer to “Spray Booms” provided in the • On the “Hagie Foamer” screen, press Spray Systems Section elsewhere in this EDIT next to Concentrate.
Page 87 SECTION 3 – To Activate the Air Purge System in Manual Mode • Ensure the Solution Pump Switch (located on the side console) is in the OFF position. • Ensure the rinse, agitation, and solution tank valves are CLOSED. NOTE: Press and hold the Agitation Valve Switch (located on the side console) in the DOWN position for approximately 10 seconds to ensure...
Page 88 SECTION 3 – • On the “Air Purge” screen, press the Vent Automatic Mode Button. In Automatic Mode, the air tank on the machine is filled based on engine speed and NOTE: When the Vent Button is depressed, it time to automatically recharge the air tank will close the solution pump vent line and purge the spray system.
Page 89 SECTION 3 – • On the “Air Purge Settings” screen, press To Activate the Air Purge System in Automatic Mode EDIT (next to Individual Section Purge). • Enter desired value (amount of time that • Ensure the Solution Pump Switch each individual section will purge), then (located on the side console) is in the press OK.
Page 90 SECTION 3 – Tread Width Adjustment Button (located on the Auxiliary Controls Page). If desired, multiple tread widths may be adjusted simultaneously. Auto Air Purge Screen • Press the Start Button to begin purge. NOTE: The Air Purge system will cycle as Tread Width Adjustment Buttons follows: full boom purge, air tank (Located on the Auxiliary Controls Page)
Page 91 This will allow the cooling system to cool the engine down and When a service interval has been reached, prevent possible damage. Contact the Hagie a screen message will appear on the Machine Customer Support department if Display informing you which service item troubleshooting assistance is needed.
Page 92 SECTION 3 – Engine Shutdown Override (Tier 4 Final engines only) NOTICE The Engine Shutdown Override feature is not intended as means of avoiding an engine shutdown for an extended period of time. DP-A/DP-B Gauges (Located on the The Override Engine Shutdown Button Machine Diagnostics Page) (located on the Machine Diagnostics Page) allows the operator to continue running the...
Page 93 SECTION 3 – systems. The CAN Monitor screen allows you to view CAN messages on each of the CAN networks. CAN1/CAN2/CAN3 • CAN1 = Engine • CAN2 = Primary/Secondary Controllers • CAN3 = Diagnostics (Primary Controller) NOTE: CAN3 by itself does not go to display and is CAN for third party systems.
Page 94 System Faults can be viewed through the Machine Display. Refer to fault codes when speaking with a Hagie Customer Support representative. Each System Fault will display the following: 1. LAMP (severity of fault) •...
Page 95 Press OK to acknowledge. In addition, a second warning message will appear informing you of the specific fault description. Contact Hagie Customer Fault Code Buttons Support for assistance. (Located on the Machine Diagnostics Page) CAUTION •...
Page 96 SECTION 3 – Reversible Fan will let you know if the fan is slowing down or speeding up. The fan will automatically return to Normal NOTICE Operation when the reverse cycle is complete. Refer to “Reversible Fan” provided in the Do not turn off ignition key when fan is in Hydraulic Systems Section elsewhere in this reverse mode.
Page 97 SECTION 3 – Master Spray Indicator When the Master Spray Switch (located on the Hydrostatic Drive Control Handle) has been activated, a Master Spray Indicator (located on the Home Page - Field Mode) will illuminate. Main Tank Valve Indicator When the Main Tank Valve Switch (located on the side console) is activated, the Main Tank Valve Indicator (located on the Home Page - Field Mode) will display...
Page 98 SECTION 3 – Boom Alignment (120’/132’ Spray Booms) When operating boom functions, the Boom Alignment value may be viewed on the Auxiliary Controls Page. Roll Command Buttons (CW/CCW) (Located on the Auxiliary Controls Page) NOTE: Center position value is 0 inches/cm. Refer to the Spray Systems Section elsewhere in this manual for further Boom Alignment Value...
Page 99 SECTION 3 – Reset Spray Button NTB Setup Button (Located on the Settings Page) (Located on the Settings Page) • On the “NTB Adjustments” screen, press • Press OK. EDIT (next to desired selection - NTB Nitrogen Toolbar (NTB/HsTB) Override Timer, Float with Transom Down, or One Tap Transom Up).
Page 100: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals, Insufficient Cab Air Pressure Indicator and related accessories contain lead (Located on the Machine Display...
Page 101 SECTION 4 – ENGINE AND DRIVE SYSTEMS conditions. Press OK (acknowledging 2. Rotate the Battery Disconnect Switch that you understand the engine requires a (located on the rear mainframe) to the warm-up period before engaging the ON position. starter). Battery Disconnect Switch (Located on the rear mainframe) -Typical View NOTE: Ensure that there are no other...
Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE WARNING Do not over-crank the starter. Failure to DEF contains urea. Do not get the comply may result in starter damage. substance in your eyes. In case of contact, immediately flush eyes with large amounts of water for a minimum of 6.
Page 103 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE CAUTION DEF CAN BE CORROSIVE TO Do NOT add any chemicals/additives to CERTAIN MATERIALS the DEF in an effort to prevent freezing. • Use only approved containers to transport If chemicals/additives are added to the or store DEF (polyethylene and DEF, the Aftertreatment System may polypropylene containers recommended).
Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS The Tier 4 Final diesel engine is featured Tier 4 Final Diesel Engine with a flow-through exhaust Aftertreatment System that delivers ultra-low emissions for cleaner air quality. NOTE: When the ignition key is turned to the OFF position, DEF returns to the DEF tank.
Page 105 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Refer to “Service - Fluids” provided in the Maintenance and Storage Section • SCR elsewhere in this manual for additional information. Fluid Disposal: • DOC • Check with local authority regulations on proper DEF disposal requirements.
Page 106 SECTION 4 – ENGINE AND DRIVE SYSTEMS DEF Supply Module Filter (Located near the bottom of the DEF Supply Module) • DEF • DEF Tank -Typical View Suction Drain Plug Strainer DEF Quality Sensor DEF Suction Strainer and Drain Plug (Located near bottom of the DEF Tank) The DEF Quality Sensor (located inside -Typical View...
Page 107 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank DEF Indicator Lamps • DEF Fill (Located on the Machine Display) Access Panel • DEF Indicator Lamp - Illuminates when the DEF level is low, and flashes when the DEF falls below a very low level. Operator should refill the DEF tank with DEF.
Page 108 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Exhaust System Cleaning Indicator Lamps Indicator Lamps (Continued) (Located on the Machine Display) • Exhaust System Cleaning Stop Indicator Lamp - Illuminates when the • High Exhaust System Temperature Exhaust System Cleaning Switch is in (HEST) Indicator Lamp - May the STOP position, preventing a illuminate due to higher than normal...
Page 109: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Indicator Lamps will turn off. Further Information Refer to the Maintenance and Storage Section provided elsewhere in this manual for additional Aftertreatment service and maintenance information. Refer to the engine manufacturer’s operation manual for complete operating instructions and safety precautions.
Page 110 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Bring the machine to a complete stop before engaging the Parking Brake. The Parking Brake also controls the Ladder. When the Parking Brake is engaged, the Ladder will extend (lower). When the Parking Brake is disengaged, the Ladder will retract (raise).
Page 111 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: If the Hydrostatic Drive Control Handle is out of neutral while the parking brake is engaged, the following warning message will appear on the Machine Display. Press OK to acknowledge. Parking Brake Switch (Located near the Hydrostatic Drive Control Handle) -Typical View...
Page 112 SECTION 4 – ENGINE AND DRIVE SYSTEMS To Change Target Speed Refer to “Machine Display” provided in the Cab Section elsewhere in this manual for further information. Throttle Switch The Throttle Switch (located near the Hydrostatic Drive Control Handle) is used to control engine speed (RPM).
Page 113 SECTION 4 – ENGINE AND DRIVE SYSTEMS Speed Ranges Drive System Control Speed ranges are selected by pressing the Shift Up/Down Switches (located on the WARNING Hydrostatic Drive Control Handle). Refer to “Machine Display” provided in the Cab Section elsewhere in this manual for further Ensure the back-up alarm is audible information on adjusting speed range when operating the machine in reverse.
Page 114: All-Wheel Steer (Aws)
Operator’s with machines equipped operate AWS. with AWS pay special attention! Progressive AWS NOTICE Hagie Manufacturing Company’s Progressive AWS takes the original design and increases the active speed range while Become familiar with the machine in maintaining a safe turning radius. This is...
Page 115 SECTION 4 – ENGINE AND DRIVE SYSTEMS Coordinated Steering ^ Steering Cylinders • All the wheels turn and do so where the rear tires follow in the front tires’ tracks. Steering Cylinder (Located on the rear legs) -Typical View External Proximity Sensors •...
Page 116 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. 1. Ensure the machine’s drive state is in Field mode. 2. Press the AWS Button (located on the Machine Display Home Page - Field Mode) to the ON (illuminated) position.
Page 117 • Use the Hydrostatic Drive Control Han- dle to slow down more if needed. If you Hagie Manufacturing Company once move the Hydrostatic Drive Control again strongly recommends trying out and Handle first and then shift down to get to...
Page 118 SECTION 4 – ENGINE AND DRIVE SYSTEMS AWS mode and switching from Auto Steer ON to OFF, especially when turn- ing. • Contact Hagie Customer Support with any questions you may have regarding the operation of the AWS System. 4-19...
Page 119: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS NOTE: If the hydraulic oil level in the reservoir HYDRAULIC SYSTEM drops too low for safe operation, shut COMPONENTS down the engine immediately to prevent damage to the hydraulic systems. Gear Pump The Gear Pump powers the Reversible Fan motor and control valve.
Page 120 SECTION 5 – HYDRAULIC SYSTEMS Pressure Filter Oil Cooler (Located beneath right-hand side of (Located near rear of machine - machine - lower metal shield to access) open hood to access) -Typical View -Typical View Case Drain Filter Hydraulic Oil Reservoir (Located on left-hand side of machine) (Located on left-hand side of -Typical View...
Page 121 SECTION 5 – HYDRAULIC SYSTEMS Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold (Located near center of machine) Hydraulic Spray System -Typical View Components * View shown from top of machine • Solution Pump •...
Page 122 SECTION 5 – HYDRAULIC SYSTEMS • NORAC Hydraulic Controller • Boom Control Manifold Boom Control Manifold and NORAC Hydraulic Controller (Located near center of inner transom) -Typical View * 120/132-ft. Spray Booms Refer to the Spray Systems Section elsewhere in this manual for further information.
Page 123: Reversible Fan
• Always use Hagie-approved parts and Before Starting the Engine components. Failure to comply will result in voiding the 1-year parts warranty.
Page 124: Tread Adjustment
SECTION 5 – HYDRAULIC SYSTEMS To Adjust Tread Widths Reversible Fan creates an abundant amount of airflow in both cooling and cleaning mode operation. The result of this airflow is a strong vacuum effect that CAUTION can suck in items that are located inside or around the engine compartment fan.
Page 125 SECTION 5 – HYDRAULIC SYSTEMS Tread Adjust Indicator Decal (Front Legs) Tread Page Button -Typical View (Located on the Machine Display Auxiliary Controls Page) • On the Tread Adjustment Page, select the tread that you wish to simultaneously adjust by pressing the desired “wheel(s)” on the display screen.
Page 126: Ladder
SECTION 5 – HYDRAULIC SYSTEMS All four tread width indicators should have identical readings after tread adjustment is complete. NOTE: When significant adjustment is being made, it is recommended that you adjust one leg at a time and perform the adjustments in smaller increments.
Page 127: Pressure Washer
SECTION 5 – HYDRAULIC SYSTEMS CAUTION Never tie open the spray wand trigger or start the machine with the spray wand unattended. High-pressure flow may cause the spray wand to become a projectile hazard, resulting in personal injury or property damage. CAUTION Ladder -Typical View...
Page 128 SECTION 5 – HYDRAULIC SYSTEMS Pressure Washer Wand Pressure Washer Switch (Mounted on the rear right-hand handrail) (Mounted on the rear right-hand handrail) -Typical View -Typical View • Pressure Washer Pump • Pressure Washer Valve Pressure Washer Hose Reel Pressure Washer Pump/Valve (Located near the rear (Located beneath platform on right-hand side of machine)
Page 129 SECTION 5 – HYDRAULIC SYSTEMS Pump Maintenance NOTICE Do not run acids, petroleum-based solvents, highly chlorinated materials, or insecticides through the pressure washer pump. Failure to comply may result in internal component damage. Use only detergents formulated for use with pressure washers and follow the manufacturer’s instructions for use.
Page 130: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS Access The batteries are located on the left-hand side WARNING of machine. Open hood to access. NOTE: When servicing the electrical system, CALIFORNIA PROPOSITION always remove the batteries (removing 65 WARNING the ground cable first). When reinstalling WARNING: Diesel engine exhaust and the batteries, connect the ground cable some of its constituents are known to the...
Page 131: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS • Voltage - 12V only • CCA - 30 seconds at 0° F. (950) • Reserve Capacity - 185 minutes at 25 amps Storage Refer to “Storage” provided in the Maintenance and Storage Section elsewhere in this manual for further information.
Page 132: Fuses And Relays
SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
Page 133 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
Page 134 SECTION 6 – ELECTRICAL SYSTEMS Tier 4 Final Engine Tier 4 Final Engine Fuse/Relay Block (Located beneath batteries on Device Placement the rear left-hand side of machine) -Typical View Pos. Ref. Device Part No. * View shown from beneath machine Mini Fuse ATM-15UNP-PEC The following labels are affixed near the...
Page 135 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Hood Actuator Fuse Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC...
Page 136: Fuse And Relay Ratings
SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located beneath cab) * Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front-Fill Auxiliary Battery Power 2...
Page 137 SECTION 6 – ELECTRICAL SYSTEMS CR10 Switch Power 2 Fuses and Relays - Interior (Located rear of side console) * Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power...
Page 138 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...
Page 139: Video Camera Input Connections
SECTION 6 – ELECTRICAL SYSTEMS DEF Module Engine ECM Start Auxiliary Battery Power Diode Rating (Amps) Function Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter VIDEO CAMERA INPUT...
Page 140: Spray Systems
SECTION 7 – SPRAY SYSTEMS SPRAY BOOM HOSE CLAMP • Right Boom • Right • Left INSTALLATION Boom Boom (120/132’ Spray Booms) • Right • Left Four (4) Boom Hose Clamps have been Boom Boom shipped loose with your machine and are located inside the cab.
Page 141: Spray Booms - 90/100
SECTION 7 – SPRAY SYSTEMS wide end of bracket is facing outward (towards hose), as shown. -Typical View 13. Following Steps 9-12, install second Hose Routing Brackets (2) Boom Hose Clamp to additional Hose (Located near the end of outer boom fold) Routing Bracket (as shown in the follow- -Typical View ing photo).
Page 142 Any modification to these systems may lead to unintended and CAUTION uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing When operating or positioning the Company. booms, observe the following safety precautions. Failure to comply may result in injury or equipment damage.
Page 143 SECTION 7 – SPRAY SYSTEMS 60’ As a safety precaution, a Power Line 60/80/90’ System with Warning Message will appear on the Extensions Folded Over Machine Display before extending the outer boom extensions. Press ACKNOWLEDGE 80’ showing that you have acknowledged that there are no overhead power lines or obstructions before proceeding.
Page 144 SECTION 7 – SPRAY SYSTEMS To Reset the Outer Boom Breakaway: • Press and hold the Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) until the outer boom sections are in the LOCKED posi- tion. Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) Hydraulic Breakaway Circuit...
Page 145 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL or PARK position. If the machine is put in gear during fold operation, boom movement will stop. 1. Press and hold the corresponding Left and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Han- dle) in the UP position to raise the level...
Page 146 SECTION 7 – SPRAY SYSTEMS Manual Fold (90-ft. Spray Boom to an 80-ft. Spray Boom) 80’ 60/80/90’ System with Outer Extensions Manually Folded Forward Boom Extension Switch * 90-ft. Spray Booms 1. Press Boom Solution Valve Switches - (Located on the side console) Sections 1 and 9 (located on the side con- -Typical View sole) to the OFF position.
Page 147 To Disable, press the corresponding -If Equipped Auto or Manual Button to the OFF (gray) position or press any one of the follow- NOTE: Hagie Manufacturing Company ing boom control switches (located on recommends turning the NORAC the Hydrostatic Drive Control Handle):...
Page 148 SECTION 7 – SPRAY SYSTEMS • To Enable, press the Auto/Manual But- Refer to the NORAC or Ag Leader ton (located on the main “Run Screen”) manufacturer’s operation manual for to the ON (green illuminated position). further information. Soil/Crop Mode NOTE: When the system is engaged, the boom image will change from black Soil Mode allows the sensors to read the...
Page 149 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
Page 150 SECTION 7 – SPRAY SYSTEMS Settings Screen (1/3) -Typical View 4. On the Settings Screen (2/3), press the “right/forward” blue arrow icon to navi- gate to the next screen. 5. On the Settings Screen (3/3), press the End Row Management Switch “check page”...
Page 151: Spray Booms - 120/132
SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Options Screen (2/5) -Typical View Options Screen (2/5) -Typical View SPRAY BOOMS - 120/132’ 8. On the Options Screen (2/5), press the -If Equipped selection area (next to “Headland Trig- The spray booms are controlled by an ger”) and select REMOTE to enable electro-hydraulic system.
Page 152 Any modification to these systems may lead to unintended and CAUTION uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing When operating or positioning the Company. booms, observe the following safety precautions. Failure to comply may Power Lines result in injury or equipment damage.
Page 153 Switches 1, 2, 8, and 9) essentially turns it the lift cylinders, pressure gauge, roll lock into a 70-ft. boom (see the following cylinders, boom stands, fold control illustrations). manifold, Hagie-installed modules, NORAC center sensor, and the NORAC lift/level hydraulic manifold. 120-ft. spray width with boom fully extended* 70-ft.
Page 154 SECTION 7 – SPRAY SYSTEMS NOTE: The Proximity Sensors are factory- positioned and should not require calibration. Contact Hagie Customer Support if boom positioning assistance is needed. Level Cylinders -Typical View Roll Cylinder The Roll Cylinders extend and retract, Proximity Sensors which provide the “roll”...
Page 155 They also positioned and should not require provide breakaway protection for the boom. calibration. Contact Hagie Customer These breakaway cylinders will move Support if boom positioning backward to a maximum of 45-degrees in the assistance is needed.
Page 156 SECTION 7 – SPRAY SYSTEMS To increase/decrease spring tension: • Using a 15/16” wrench or socket, loosen the Jam Nut. • Using a 15/16” wrench or socket, tighten the Adjust Nut to extend the spring, or loosen the Adjust Nut to retract the Outer Breakaway (Tip) spring.
Page 157 SECTION 7 – SPRAY SYSTEMS When the boom state displays AUTO and NOTE: Ensure the Hydrostatic Drive the Fold Extension Button is enabled, the Control Handle is in the NEUTRAL boom will operate with the Boom Extension or PARK position. If the machine is Switches (located on the side console).
Page 158 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Hydrostatic Drive • Right Control Handle is in the NEUTRAL Boom • Right • Left or PARK position. If the machine is Boom Boom put in gear during fold operation, • Right boom movement will stop.
Page 159 SECTION 7 – SPRAY SYSTEMS Manual Fold (IN) • Right Boom Extension Switch NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL or PARK position. If the machine is put in gear during fold operation, boom movement will stop. 1.
Page 160 ® Auxiliary Controls Page) the Pulse Display -If Equipped Rolling Boom NOTE: Hagie Manufacturing Company The Rolling Boom feature will enable the recommends turning the NORAC boom to roll either “clockwise” or “counter- Monitor OFF when traveling from clockwise” (as viewed from the cab) using one field to the next.
Page 161 SECTION 7 – SPRAY SYSTEMS Auto/Manual Buttons - NORAC (Located on the main “Run Screen”) Auto/Manual Button - Ag Leader -Typical View (Located on the main “Run Screen”) * Your monitor may vary in -Typical View appearance, depending on model * Your monitor may vary in •...
Page 162 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
Page 163 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
Page 164 SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Settings Screen (1/3) -Typical View Options Screen (2/5) 4. On the Settings Screen (2/3), press the -Typical View “right/forward” blue arrow icon to navi- gate to the next screen. 8.
Page 165: Spray Boom - Rear
SECTION 7 – SPRAY SYSTEMS Options Screen (2/5) -Typical View 3. Rotate the 3-Way Boom Valve (B) SPRAY BOOM - REAR (located on the center spray section of -If Equipped the front boom) to supply solution to the rear boom. NOTE: The Rear Spray Boom is controlled •...
Page 166 SECTION 7 – SPRAY SYSTEMS 7. Install Hairpin (H) through the end of the previously installed Bent Pull Hitch Pin on each side. 5. While maintaining position, install the Bent Pull Hitch Pin (F) through the aligned holes of the boom mounting 8.
Page 167: Solution System Components
SECTION 7 – SPRAY SYSTEMS • Solution Tank • Solution Pump • Solution Pump Switch • Flow Meter • Pressure Gauge • Solution Tank Drain Valve • Solution Tank Valve • Main Tank Valve Switch • Agitation Valve • Agitation Valve Switch •...
Page 168 SECTION 7 – SPRAY SYSTEMS • Solution Pump Control Valve • Solution Pump Solution Pump Switch Solution Pump and (Located on the side console) Solution Pump Control Valve -Typical View (Located near center of machine) -Typical View NOTE: When the Solution Pump is ON, a * View shown from top of machine Solution Pump Indicator (located on the Machine Display Home Page -...
Page 169 SECTION 7 – SPRAY SYSTEMS Solution Tank Drain Valve The Solution Tank Drain Valve (located beneath the solution tank on underside of machine) is used to drain small volumes of residual from the solution tank. Flow Meter (Located beneath the right-hand side of machine) -Typical View Solution Tank Drain Valve...
Page 170 SECTION 7 – SPRAY SYSTEMS Main Tank Valve Switch flow to the Jet Agitators. Increase or decrease agitation flow by operating the Agitation The Main Tank Valve Switch (located on Valve Switch (located on the side console). the side console) controls the Solution Tank Valve.
Page 171 SECTION 7 – SPRAY SYSTEMS • To turn the Agitation System OFF, decrease the flow rate all the way down. NOTE: Agitation Valve pressure is displayed on the Machine Display Home Page - Road and Field Mode. Boom Solution Valve Switches The spray booms are divided into sections that are independently supplied with solution Agitation Valve Pressure Indicator...
Page 172 SECTION 7 – SPRAY SYSTEMS Section Indicator Display The Section Indicator Display (located on the cab headliner) allows you to view system status for the following: • (1) - Master Spray Indicator (illuminates when ON). • (2) - Fence Row Indicators (illuminate when ON).
Page 173 SECTION 7 – SPRAY SYSTEMS displayed below the Solution Pump Indicator (located on the Machine Display Home Page - Field Mode). Pump Speed/Rate Switches The Pump Speed/Rate Switches (located on the side console) control the flow rate through the spray system. NOTE: These switches are enabled when the “MAN”...
Page 174 SECTION 7 – SPRAY SYSTEMS automatically makes adjustments based on ease of flushing and cleaning of the boom, as the target rate of application set by the well as decreased contamination/plugging of operator. nozzles. Refer to the Spray System Console The Wet Booms are equipped with manufacturer’s operation manual for Hypro...
Page 175: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS Section Strainers -If Equipped (80-Mesh Strainer Screens) Section Strainers are located throughout each boom section and filter impurities to aid in the avoidance of spray nozzle buildup. Solution Line Strainer (Located beneath the center right-hand side of machine) -Typical View Refer to “Service - Filters”...
Page 176 SECTION 7 – SPRAY SYSTEMS Press and hold switch UP to increase Solution Pump Switch or the Boom flow, or DOWN to decrease flow. Solution Valve Switches, unless you are ready to begin spray application. • Agitation Valve Switch Getting Started 1.
Page 177 SECTION 7 – SPRAY SYSTEMS NOTE: When “MAN” is selected, press the Pump Speed/Rate Switches (located on the side console) to increase (+) or decrease (-) application rate. Current solution pump speed is displayed below the Solution Pump Indicator (located on the Machine Display Home Page - Field Mode).
Page 178: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS and Agitation Valve Switches until solu- tion is refilled. FENCE ROW APPLICATOR To Operate the Fence Row Nozzles NOTE: Boom Solution Valves 1 or 9 must be in the ON position in order to enable the Fence Row Switches.
Page 179: Filling Your Solution Tank
SECTION 7 – SPRAY SYSTEMS CAUTION Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. Front Fill Rear Nozzle Switch Filling the Solution Tank (Located on the side console) 1.
Page 180 SECTION 7 – SPRAY SYSTEMS • Solution Tank Fill Valve Power Ports • Solution Tank (Located near front fill assembly) Fill Port -Typical View Front Fill Assembly (Lowered position shown) 5. When finished filling the tank, close -Typical View the Solution Tank Fill Valve. 6.
Page 181 SECTION 7 – SPRAY SYSTEMS 7. Remove operator-supplied connection from the Rinse Tank Fill Port. 8. Reinstall the fill port cap. 9. Raise the Front Fill Assembly to the stored position, ensuring it “clicks” into locked position. Rinsing the Front Fill 1.
Page 182 SECTION 7 – SPRAY SYSTEMS • (C) - Chemical Inductor Valve NOTE: Two power ports (L) are provided for • (D) - Transfer Pump chemical pump connection. • (E) - Swirl Valve • (F) - Chemical Inductor Tank • (G) - Fill Port •...
Page 183 SECTION 7 – SPRAY SYSTEMS Rear Fill Fill Water/Induct Chemical • Fill Port (G) - CONNECTED -If Equipped • Fill Valve (H) - OPEN Filling the Solution Tank • Side Fill Valve (A) - CLOSED • Chemical Inductor Valve (C) - OPEN (after flow 1.
Page 184: Draining Your Solution Tank
SECTION 7 – SPRAY SYSTEMS DRAINING YOUR SOLUTION • Rinse Tank TANK Fill Valve DANGER • Rinse Tank Fill Port Rear Fill Assembly NEVER ENTER SOLUTION (Located behind rear left-hand wheel) TANK WITH WHOLE BODY. -Typical View FAILURE TO COMPLY WILL RESULT IN SERIOUS INJURY OR DEATH.
Page 185: Rinse System
SECTION 7 – SPRAY SYSTEMS end of the Solution Tank Drain Valve Assembly). NOTICE • Solution • Drain Valve Tank Drain Plug Select a safe area to rinse the spray Valve system and clean the sprayer where chemicals will not drift off to contaminate people, animals, vegetation, or water supply.
Page 186 SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator Main Tank Valve Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 3. Press the Agitation Valve Switch 2. Press the Rinse Switch (located on the (located on the side console) in the UP side console) in the DOWN position to (Open) position.
Page 187 SECTION 7 – SPRAY SYSTEMS Solution Pump Switch “+” Pump Speed/Rate Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 5. Press the Manual (MAN) Rate Control 7. When finished rinsing the solution tank, Switch (located on the side console).
Page 188 SECTION 7 – SPRAY SYSTEMS Main Tank Valve Switch Boom Solution Valve Switches (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press the Rinse Switch (located on the 4. Press the Master Spray Switch (located side console) in the UP position to rinse on the Hydrostatic Drive Control Han- the boom and nozzles.
Page 189: Foam Marker System
SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator (Located on the Machine Display “+” Pump Speed/Rate Switch Home Page - Field Mode) (Located on the side console) -Typical View 3. Press the Manual (MAN) Rate Control Switch (located on the side console). 5.
Page 190 SECTION 7 – SPRAY SYSTEMS Filling the Foam Marker Reservoir NOTE: Foam Marker Reservoir capacity = 1 gallon (3.8 L). 1. Lift the Foam Marker reservoir fill cap (located on top of the Foam Marker res- ervoir fill port). • Fill Foam Marker Switch (Located on the side console) -Typical View...
Page 191 SECTION 7 – SPRAY SYSTEMS • Push the Air Pressure Regulator IN when • Foam Marker finished adjusting pressure. Reservoir Pressure Relief Valve • Air Pressure A Pressure Relief Valve is located on the Gauge back side of the Air Pressure Regulator to relieve excess pressure, if necessary.
Page 192: Modular Injection System
SECTION 7 – SPRAY SYSTEMS Foam Drop Configurations NOTE: Chemical Tank Capacity = 55 gallons (208 L)/each. This system allows the operator to quickly change from one chemical to another without rinsing the main tank in between. Chemical application rate can also be adjusted by concentration variation, which improves application efficiency.
Page 193 SECTION 7 – SPRAY SYSTEMS 3-Way Valve Handle Flow Positions Refer to the following illustration to determine correct valve handle orientation when operating the various 3-way valves with this system. Filling the Chemical Tank(s) 1. Ensure the Tank Drain Valves (upper and lower) are in the OFF (Closed) position.
Page 194 SECTION 7 – SPRAY SYSTEMS 2. Remove the Fill Port Lid (located on top 3. Rotate the Outlet Selector Valve(s) of the chemical tank) and set aside. (located on the front of injection pump(s)) to the “TO BOOM” position. Fill Port Lid Outlet Selector Valve(s) (Located on the top of chemical tank) (Located on the front of injection pump(s))
Page 195 SECTION 7 – SPRAY SYSTEMS 8. Position boom to desired position. 9. Press the Main Tank Valve Switch (located on the side console) in the UP (Open) position. Inlet Selector Valve(s) (Located near the bottom right-hand side of chemical tank(s)) -Typical View * 1-tank/1-pump configuration show Main Tank Valve Switch...
Page 196 SECTION 7 – SPRAY SYSTEMS NOTE: When “MAN” is selected, press the Pump Speed/Rate Switches (located on the side console) to increase (+) or decrease (-) application rate. Current solution pump speed is displayed below the Solution Pump Indicator (located on the Machine Display Home Page - Field Mode).
Page 197 SECTION 7 – SPRAY SYSTEMS Tank Valve Switch until solution is refilled. Injection Pump Calibration 1. Calibrate the Injection Pump(s) (located near the bottom of chemical tank(s)). NOTE: Refer to the Raven manufacturer’s operation manual for information on injection pump calibration. Master Spray Indicator (Located on the Machine Display Home Page - Field Mode)
Page 198 SECTION 7 – SPRAY SYSTEMS Inlet Selector Valve(s) (Located near the bottom right-hand side of chemical tank(s)) 4. When pump calibration is complete, -Typical View rotate the Outlet Selector Valve(s) to the * 1-tank/1-pump configuration shown “TO BOOM” position to send chemical 3.
Page 199 SECTION 7 – SPRAY SYSTEMS In-Line Suction Strainer(s) (Located in front of injection pump(s)) Flow Indicators -Typical View (Located on the exterior * 1-tank/1-pump configuration shown right-hand side of cab) -Typical View * 2-pump configuration shown Flow Indicators Rinsing the Supply Lines and NOTICE Injection Pump(s) If chemical remains in the tank(s) at the...
Page 200 SECTION 7 – SPRAY SYSTEMS Draining the Chemical Tank(s) NOTICE Drain chemicals into an adequately sized and clearly labeled container, ensuring lid is tightly closed. NOTICE Inlet Selector Valve(s) (Located near the bottom As a safety feature, upper and lower tank right-hand side of chemical tank(s)) drain valves must both be in the OPEN -Typical View...
Page 201: Cover Crop Interseeder (Cci)
SECTION 7 – SPRAY SYSTEMS COVER CROP INTERSEEDER (CCI) -If Equipped (60’ Boom) The Cover Crop Interseeder (CCI) allows you to boost versatility of your STS sprayer for timely and precise seeding application of cover crops. CCI benefits include reduced erosion, increased nutrient sequestration, minimized soil compaction, and increased nitrogen production for future crop use.
Page 202 SECTION 7 – SPRAY SYSTEMS Main Tank Valve Status Indicator Field/Road Button (Located on the Machine Display (Located on the Machine Home Page - Field Mode) Display Home Page) -Typical View -Typical View 7. Raven and Ag Leader Systems - Press 6.
Page 203 SECTION 7 – SPRAY SYSTEMS Filling the Dry Box 1. Release the security latch (located along side of the dry box lid). Master Spray Indicator (Located on the Machine Display Home Page - Field Mode) Security Latch -Typical View (Located along side of the dry box lid) -Typical View 8.
Page 204 SECTION 7 – SPRAY SYSTEMS side of machine) and clean off any large particles of dirt or debris from the intake screen. Blower Fan (Located along platform on left-hand side of machine) -Typical View Clean-out Ports Clean-out Ports are provided and should be opened and drained of material at the end of each application.
Page 205: Application
SECTION 7 – SPRAY SYSTEMS complies with the chemical manufacturer’s APPLICATION standards for spray control and also any environmental standards for your region. It is important to apply chemicals as recommended by the manufacturer. In order NOTE: Certain regions may have to do so, the spray system console must be restrictions on drift control.
Page 206 SECTION 7 – SPRAY SYSTEMS GPM = GPA x MPH x Nozzle Spacing 5940 (Constant) l/min = l/ha x km/h x Nozzle Spacing 60,000 Examples: GPM = 22.6 x 10 x 20 = 4520 = 0.76 GPM (per nozzle) 5940 5940 l/min = 211.3 x 16 x 50...
Page 207 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
Page 208 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 209 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-70...
Page 210 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 211 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
Page 212 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
Page 213 SECTION 7 – SPRAY SYSTEMS Example: Section 2 of a 120-ft. boom with 15-inch (38 cm) nozzle spacing (10 spray nozzles). 10 Nozzles x 15 (Nozzle Spacing) = 150” (Section Width) 10 Nozzles x 38 (Nozzle Spacing) = 380 cm (Section Width) Further Information Refer to the spray system console manufacturer’s operation manual for...
Page 214: Detasseling Systems
SECTION 8 – DETASSELING SYSTEMS DETASSELING SYSTEM COMPONENTS The Detasseling System is a constantly monitored and continuously adjusted system. The cab-mounted control system receives data from the photo light sensors to determine detasseling height. The following information in this section explains the detasseling components and their operation.
Page 215 SECTION 8 – DETASSELING SYSTEMS NOTE: Refer to your Parts Manual for specific hardware used. 1. Install two (2) Cutter Heads on each lift head tube, as shown. • Lift Head Tube Cutter Heads -Typical View 2. Ensure each Cutter Head measures 16” (40.6 cm) from the outside of the mount head to the outside of the cutter head mounting tube, making adjustments as...
Page 216 SECTION 8 – DETASSELING SYSTEMS 3. Ensure each Cutter Head measures 30” (76.2 cm) from center of each cutter head motor. NOTE: Distance may vary depending on planting pattern. NOTE: Repeat process, measuring across each lift mount. Cutter Head Bolts (Located on each Cutter Head Mounting Tube) -Typical View...
Page 217 SECTION 8 – DETASSELING SYSTEMS 6. Apply anti-seize lubricant to inside of • Retaining Cutter Blade Adapter Plug. Bolt • Lock • Steel Washer Washer Cutter Blade Bolt/Washer Assembly -Typical View Anti-Seize Lubricant Application 9. Insert Cutter Blade Bolt/Washer Assem- -Typical View bly through bottom of blade/adapter plug.
Page 218 SECTION 8 – DETASSELING SYSTEMS NOTE: Repeat Steps 6-10 for each Cutter Head. NOTICE 11. Install Cutter Head Extension Flap on the rear side of the center four (4) Cutter Heads. Ensure quad puller tires have equal pressure. Check tire pressure daily. NOTE: Refer to your Parts Manual for specific hardware used.
Page 219 SECTION 8 – DETASSELING SYSTEMS Quad Puller Bolts (Located on each Quad Puller Mounting Tube) -Typical View 4. Install two Stalk Guides onto each Quad Stalk Guide Installation Puller, positioned as shown. -Typical View • Install four (4) Stalk Guide Bolts (2 each side) through the front side of each Stalk Guide/Quad Puller.
Page 220 SECTION 8 – DETASSELING SYSTEMS LS System/Depth Command Assembly • Sensor Arm Pivot Bolt • Nylon Washers • Tool Bar Deflector Shield • Depth -Typical View Command • LS Sensor Actuator Mount 7. Install Cotter Pin on the end of each Weldment Deflector Shield Mounting Tube.
Page 221 SECTION 8 – DETASSELING SYSTEMS LS Photo Light Sensors Detasseling Control Panel LS Photo Lights (Upper/Lower) -Typical View -Typical View Tasseltrol/LS System 12 Control Panel The Tasseltrol/LS System 12 Control Panel is used for programming the detasseling heads. The control panel can also be used to manually control the detasseling heads.
Page 222: Detasseling System - Operation
SECTION 8 – DETASSELING SYSTEMS NOTE: Refer to the manufacturer’s operation manual for programming instructions. Tasseltrol Control Panel -Typical View All-Up/Down Switch (Located on the Hydrostatic 2. Test the Photo Light Sensors. Drive Control Handle) -Typical View Auto Mode: • Cover top photo lens and lift should move UP. •...
Page 223 SECTION 8 – DETASSELING SYSTEMS Field/Road Button (Located on the Machine Display Home Page - Road and Field Mode) Main Control Switch 6. Press the corresponding Motor Control (Located on the Hydrostatic Switches (located on the Detasseling Drive Control Handle) Control Panel) in the UP position to turn -Typical View desired detasseling head motors ON.
Page 224: Detasseler Combo Attachment - Adjustable
SECTION 8 – DETASSELING SYSTEMS (Unfold) position until outriggers fully extend. 2. Continue to press and hold switch to extend the left and right Slide Exten- sions. Throttle Switch (Located near the Hydrostatic Drive Control Handle) -Typical View Left/Right Fold Switches NOTE: Detasseling heads will be available (Located on the Detasseling Control Panel) for immediate use by increasing...
Page 225 SECTION 8 – DETASSELING SYSTEMS NOTICE Stagger detasseling heads before folding the outriggers. Failure to comply will result in property damage. Refer to “Transporting” in the Miscellaneous Section elsewhere in this manual for further information. Valve Block (Located on the front side of attachment) -Typical View 1.
Page 226: Tasseltrol®/Ls System 12
SECTION 8 – DETASSELING SYSTEMS Adjustment Screw(s) in the “counter- TASSELTROL /LS SYSTEM ® clockwise” position to allow the outriggers to fold in. ™ Setting Up Enter Parameter Mode • Press the Auto/Manual Switch (located on the Tasseltrol Control Panel) and select AUTO.
Page 227 SECTION 8 – DETASSELING SYSTEMS NOTICE Machines with Tasseltrol software version 8.7 and greater have an • Select the type of machine that the unit is enhancement that allows the operator to installed on. set the lift speeds for auto mode functions.
Page 228 SECTION 8 – DETASSELING SYSTEMS • Press the LIFT UP Switch under the cor- responding lift that you want to turn on/ off. NOTE: “of” = OFF. • After selecting which lifts are to be on/ off, press the LIFT 1 DOWN Switch two times to exit the screen and save new •...
Page 229 SECTION 8 – DETASSELING SYSTEMS same speed. Typically, these values are • Correct the fastest and slowest lifts to set to 05 for a fairly fast speed. The val- match the average speed by changing the ues can be changed by pressing the Up/ offset value with the Up/Down Switches Down Switches under AUTO, MAN, or for that lift while in the Lift Up Offset...
Page 230 SECTION 8 – DETASSELING SYSTEMS • With the value set to 03, the lifts will • Exit parameter mode and check the move a little slower. This setting of 03 is speed of each lift by moving it manually useful when adjusting the offset of the with the Up/Down Switches.
Page 231 SECTION 8 – DETASSELING SYSTEMS • Bottom Parameter (B1) NOTE: More corrections will occur when R1 These parameters will always be is selected and fewer with R4 displayed until the control panel is selected. The normal (default) value reprogrammed. Once reprogrammed, the for this parameter is R2, but can be new values for the parameters will be set to any desired value.
Page 232 SECTION 8 – DETASSELING SYSTEMS Tasseltrol Top Parameter The active value of the parameter is indicated by it blinking on and off while the other three options are displayed continuously. To select a new value for the parameter: • Press the LIFT UP Switch under the desired selection.
Page 233 SECTION 8 – DETASSELING SYSTEMS move too deep when going into shorter corn • Press the individual row switches for up or oscillates between the top and bottom or down movement. An arrow on the dis- photocells, decrease the parameter toward play will indicate direction of each lift.
Page 234 SECTION 8 – DETASSELING SYSTEMS operating speed and cutting/pulling depth, select AUTO. When you come to an area where the corn is very short, such as a low spot in the field, you may want to switch to the MANUAL position until you reach taller corn.
Page 235 SECTION 8 – DETASSELING SYSTEMS NOTE: The lift will return back to normal operation when MANUAL mode is again selected. To display the current supply voltage for the controller, press the All Up Switch while in MANUAL mode. 8-22...
Page 236: Tasseltrol Flowchart
SECTION 8 – DETASSELING SYSTEMS TASSELTROL FLOWCHART 8-23...
Page 237 SECTION 8 – DETASSELING SYSTEMS 8-24...
Page 238 SECTION 8 – DETASSELING SYSTEMS NOTE: With the exception of the machine type screen (which automatically reverts upon changing), you may advance through all the parameter settings while making changes without returning to the SELECT MANUAL screen each time by pressing the LIFT 1 UP Switch instead of the Down Switch.
Page 239: Maintenance And Storage
SECTION 9 – MAINTENANCE AND STORAGE SERVICE - FLUIDS NOTICE Hydraulic Oil Remove all chemical residue from the NOTICE work area before performing service/ maintenance. Ensure area is clean before changing hydraulic oil and filters to avoid NOTICE contamination, such as dirt and debris. Failure to comply may result in severe hydraulic system damage.
Page 240 SECTION 9 – MAINTENANCE AND STORAGE • Satisfactory Hydraulic Oil Level • Hydraulic Oil Level Temp • Low Hydraulic Oil Level Low Hydraulic Oil Level Warning Message (Located on the Machine Display) HYDRAULIC OIL RESERVOIR LEVEL/TEMPERATURE NOTE: Replace hydraulic oil every 1,000 hours of operation.
Page 241 When finished filling, reinstall hydraulic return filter housing cover and bolts. Type Premium hydraulic fluids containing high quality rust, oxidation, and foam inhibitors are required. Hagie Manufacturing Company recommends Mobilfluid 424 (complying ® Filling Tank Through Hydraulic Oil Fill Port...
Page 242 This will prevent rusting if 2. Remove the 4 o’clock plug (B). Ensure moisture inadvertently entered the wheel hub oil level is between 1/3 and 1/2 full. during an oil change. NOTE: Hagie Manufacturing Company Auburn Power Wheel Hubs ® ™...
Page 243 SECTION 9 – MAINTENANCE AND STORAGE Engine Oil NOTE: Hagie Manufacturing Company ™ recommends Mobil Delvac synthetic gear oil (75W-90) with EP NOTICE features (complying with API GL-5 specifications). 3. If oil is needed, fill wheel hub through Never operate the engine with oil level fill port until oil level is satisfactory.
Page 244 SECTION 9 – MAINTENANCE AND STORAGE Diesel Exhaust Fluid (DEF) Type • Valvoline Premium Blue Diesel Engine ® (Tier 4 Final Engines) Oil - 15W-40 (recommended) NOTE: Change the engine oil every 500 WARNING hours of operation or yearly, whichever occurs first. Read the DEF manufacturer’s label and NOTE: Use of any engine oil other than the comply with safety precautions to avoid...
Page 245 SECTION 9 – MAINTENANCE AND STORAGE • Store DEF in sealed containers to avoid shut down. Refer to the engine contamination. manufacturer’s service manual for • Avoid direct sunlight. information on how to recover from a low DEF level condition. By following these conditions, DEF has a minimum expected shelf life of approximately 18 months.
Page 246 SECTION 9 – MAINTENANCE AND STORAGE Freezing Checking Coolant Level/ Concentration CAUTION DO NOT add any chemicals/additives to the DEF in an effort to prevent freezing. If chemicals/additives are added to the DEF, the Aftertreatment System may become damaged. DEF will freeze around 12° F (-11° C). The DEF system on the machine is designed to accommodate this and does not require any Check coolant level daily.
Page 247 SECTION 9 – MAINTENANCE AND STORAGE Engine Fuel The following Ethylene Glycol Table gives a few examples of ethylene glycol antifreeze/water mixture protection values. Ethylene Glycol ° ° ° ° NOTE: Keep a fire extinguisher nearby when refueling. ° ° DO NOT fill fuel tank completely.
Page 248: Service - Filters
SECTION 9 – MAINTENANCE AND STORAGE 3. Fill tank to desired level. 4. Reinstall the Fuel Fill Cap. Air Conditioning A/C Charge Ports (Located beneath mid mainframe) -Typical View Windshield Washer Fluid The Windshield Washer Fluid Reservoir is located behind the left-hand side of cab. Check fluid level before each use and fill with non-freezing automotive windshield washer fluid, as required.
Page 249 SECTION 9 – MAINTENANCE AND STORAGE and has nearly twice the capacity of a standard air filter. The Engine Air Intake is NOTICE featured with a dual-type air cleaner, ensuring air entering the engine is as clean as possible. Do not tap filter to remove dust. A An Engine Air Pre-Cleaner (located on the crushed filter caused by tapping may rear left-hand side of machine - open hood to...
Page 250 SECTION 9 – MAINTENANCE AND STORAGE Radiator Screen Latches Filter Minder (Located on each corner of the screen) (Located near engine pre-filter -Typical View - open hood to access) -Typical View • Remove Radiator Screen. NOTE: An air filter service interval message Cleaning will appear on the Machine Display Use compressed air to dislodge large...
Page 251 SECTION 9 – MAINTENANCE AND STORAGE • Primary Fuel Filter (Water Separator) • Secondary Fuel Filter Engine Oil Filter Primary and Secondary Fuel Filters (Located along left-hand side of (Located along left-hand side of machine - open hood to access) machine - open hood to access) -Typical View -Typical View...
Page 252 SECTION 9 – MAINTENANCE AND STORAGE DEF Supply Module Filter (Located near the bottom Return Filter Housing of the DEF Supply Module) (Located on left-hand side of -Typical View machine near hydraulic oil reservoir) -Typical View Hydraulic Filters 2. Remove Return Filter Housing cover and (Refer to your Parts Manual for specific location and replacement part numbers) set aside.
Page 253 SECTION 9 – MAINTENANCE AND STORAGE 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter. NOTE: Hand-tighten filter until it makes contact with the o-ring, then tighten half a turn further.
Page 254 SECTION 9 – MAINTENANCE AND STORAGE Case Drain Filter (Located on left-hand side of machine) -Typical View Breather Cap Removed -Typical View 3. Remove and discard used Case Drain Filter. 3. Install new Breather Cap and turn 4. Install new Case Drain Filter, turning “clockwise”...
Page 255 SECTION 9 – MAINTENANCE AND STORAGE Tank Rinse Strainer (Poly Tank) Poly tanks are equipped with a mesh Tank Rinse Strainer (located beneath center of machine behind the solution tank). Inspect the strainer if you are unable to obtain adequate pressure through your rinse system. Tank Rinse Strainer (Located near top of main tank) -Typical View...
Page 256 SECTION 9 – MAINTENANCE AND STORAGE Rinse Tank Strainer - If Equipped If your machine is equipped with a foam marker system, it will have a mesh Rinse Tank Strainer (located near the rinse tank outlet). Inspect the strainer for blockage if you are unable to obtain adequate pressure.
Page 257 SECTION 9 – MAINTENANCE AND STORAGE NOTICE Replace filter in a clean and covered area to reduce operator and HVAC exposure to harmful particulates. NOTICE Ensure engine is turned OFF before servicing the RESPA Cab Filtration Filter Latches System. -Typical View 4.
Page 258 SECTION 9 – MAINTENANCE AND STORAGE NOTE: DO NOT used compressed air to clean the filter housing. 7. Before installing the new filter, inspect the RESPA Cab Filtration System and replacement filter for proper operation. 8. Turn RESPA Filtration System ON, stay- ing clear of the open end of the filter housing.
Page 259 SECTION 9 – MAINTENANCE AND STORAGE 4. Carefully lower access panel/filter assembly to the ground. 5. With the access panel removed, loosen and remove the Security Screw (located along the inside of filter compartment) and set aside. Charcoal Filter -Typical View 8.
Page 260: Service - Lubrication
SECTION 9 – MAINTENANCE AND STORAGE Tower Bearing (front and rear legs) SERVICE - LUBRICATION • Lubricate daily, or as needed. NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage. NOTICE Mobilgrease XHP™ 222 (complying with NLGI 2, EP, ISO 220 specifications) recommended.
Page 261 SECTION 9 – MAINTENANCE AND STORAGE • Lubricate the legs weekly. When grease escapes the Pressure Relief Valve, the proper grease level has been reached. • Pressure Relief Valve Transom Pivot Tube • Leg Tube -Typical View Grease Zerk Leg Tube Grease Zerk and Boom Fold Pressure Relief Valve Lubricate the Boom Fold (where the main...
Page 262 SECTION 9 – MAINTENANCE AND STORAGE Boom Breakaway Cylinder Rod End -Typical View 120/132’ Booms Boom Breakaway -Typical View Pendulum Lubricate the grease zerk on each Boom Breakaway Cylinder Rod End Pendulum weekly, or as needed. NOTICE Failure to lubricate the boom breakaway cylinder rod end grease zerks will result in damage to the breakaway cylinder and mounting if contact is made with an...
Page 263 SECTION 9 – MAINTENANCE AND STORAGE Roller Mount Assembly -Typical View Pivot Transom Ball Joints -Typical View Pivot Transom Lubricate the four (4) Pivot Transom grease zerks (located at the top and bottom of Boom Adapter each Pivot Transom) every 50 hours of Lubricate the two (2) grease zerks on each operation, or as needed.
Page 264 SECTION 9 – MAINTENANCE AND STORAGE Quad Puller Head -Typical View Outrigger Fold (Left and Right) • Lubricate each left and right Outrigger Fold grease zerk (2) a minimum of every 50 hours of operation, or as needed. Boom Fold Linkages Outrigger Fold -Typical View -Typical View...
Page 265: Service - Engine Drive Belt
SECTION 9 – MAINTENANCE AND STORAGE NOTE: An additional grease zerk is located inside of the lower lift arm frame. SERVICE - ENGINE DRIVE BELT Removal Lift Arm Assembly - Top • Insert a 1/2” square ratchet drive into the -Typical View belt tensioner.
Page 266: Service - Bolt Torque
SECTION 9 – MAINTENANCE AND STORAGE 3. Mount wheel on the hub. NOTE: Transverse cracks (across the belt 4. Start all of the lug nuts and tighten until width) are acceptable. Longitudinal snug. cracks (direction of the belt length) 5. Following the torque sequence (as shown that intersect with transverse cracks the following illustration), turn each lug are not acceptable.
Page 267 SECTION 9 – MAINTENANCE AND STORAGE To check torque of the tread adjust NOTE: Never operate machine with loose or bearing bolts: missing tread plates. To visually 1. Loosen the jam nut on each tread adjust inspect for loose tread plates, slowly bearing bolt.
Page 268: Service - Toe-In
SECTION 9 – MAINTENANCE AND STORAGE SERVICE - TOE-IN Step 1 - Phase Steering Cylinders The steering cylinders must be phased before any mechanical adjustments can be made (cylinder stroke = 8.8”/22.4 cm). When the cylinders are re-phased, each cylinder should reach mid-stroke (4.4”/11.2 cm).
Page 269: Service - Miscellaneous
11. With the cylinders centered, adjust the Further Information tie-rods (located on the cylinder rods) Contact Hagie Customer Support if until they line up with the bolt-down hole additional assistance is needed. (located on the lower air bag plate).
Page 270 MAINTENANCE AND STORAGE • Inspect Air Bags daily for leaks and/or cracking. If an Air Bag is low, check the bag for any punctures or leaks. Contact Hagie Customer Support if assistance is needed. Air Tanks Air Bag (Located on each leg)
Page 271 Crop Package, perform the following steps to be a system malfunction. Contact access the tire valve stem: Hagie Customer Support if 1. Using a 5/32” hex wrench, remove the assistance is needed. button-head screw (located on the wheel Tire Pressure access panel) and set aside.
Page 272 SECTION 9 – MAINTENANCE AND STORAGE • Tire Valve Stem -Typical View Nozzle Diaphragms and Spray Tips 3. Check tire pressure and inflate as -Typical View desired. 4. Reverse steps to reinstall wheel access NORAC Sensor Foam Pads panel. ® Inspect the NORAC Sensor Foam Pads Spray Booms daily.
Page 273 SECTION 9 – MAINTENANCE AND STORAGE Replace foam pads as necessary. Contact For replacement decals or touch-up paint Hagie Customer Support for replacement. recommendations, contact the Hagie Customer Support department. Wiper Blade NOTICE Use a sturdy stationary ladder to safely access the wiper blade.
Page 274: Service Intervals
SECTION 9 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt Check Hydraulic Reservoir...
Page 275 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Lubricate Quad Puller Head Grease Zerks Check Aftertreatment DEF Tank Level (Tier 4 Final Engines) Check Aftertreatment DEF Exhaust Piping (Tier 4 Final Engines) Lubricate Leg Grease Zerks Replace Windshield Wiper...
Page 276 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Lubricate Air Bag Collar Grease Zerk Check Lug Nut Torque Lubricate Ladder Pivot Tube Grease Zerk Change Wheel Hub Oil (Break-in) Check Air Dryer Cartridge Check Tread Adjust Bearing...
Page 277 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Radiator Coolant Concentration Change Hydraulic Reservoir ® Replace RESPA Cab Filter Change Radiator Coolant Change Air Dryer Cartridge Change Spray Nozzle Diaphragms and Tips Exhaust Brake Service...
Page 278: Storage
SECTION 9 – MAINTENANCE AND STORAGE 120/132’ Spray Boom Service Intervals Service Point Daily/Before Weekly Each Use Required Lubricate Roller Mount Assembly Grease Zerks ® Inspect/Clean NORAC Sensor Foam Pads Lubricate Pendulum Grease Zerks Lubricate Level Pin Adapter Plate Grease Zerks Replace NORAC Sensor Foam Pads Lubricate Pivot Transom Grease Zerks Lubricate Pivot Transom Ball Joints...
Page 279 SECTION 9 – MAINTENANCE AND STORAGE NOTE: For paint touch-up recommendations, contact the Hagie Customer Support department. 11. Replace worn or missing decals. Refer to “Safety Decals” in the Safety and Pre- cautions Section for proper location of warning decals and corresponding part number.
Page 280 SECTION 9 – MAINTENANCE AND STORAGE Hand Wash Pump Power Switch (Located on top of pump) Hand Wash Foot Pedal -Typical View (Located along the left-hand lower handrail) -Typical View 5. Open the Hand Wash Valve (located near bottom of hand wash reservoir) until no 7.
Page 281 SECTION 9 – MAINTENANCE AND STORAGE 6. If the Hand Wash System was winterized prior to storage, fill hand wash reservoir with fresh water and drain before use. 7. Thoroughly clean the machine and its attachments. 8. Perform all recommended services as instructed elsewhere in this section.
Page 282: Miscellaneous
CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in sprayer rollover.
Page 283 SECTION 10 – MISCELLANEOUS Folding the Outriggers NOTE: If your combo attachment is equipped with the 4-2 feature, refer to “4-2 Detasseler Combo Attachment - Adjustable” provided in the Detasseling Systems Section elsewhere in this manual for information on folding and sequence valve adjustments.
Page 284 SECTION 10 – MISCELLANEOUS Raise the detasseling heads on the opposite side to the fully raised height. NOTICE Do not attempt to make any adjustments to the detasseling heads after the outriggers are folded. Failure to comply may cause the stalk guides or depth command sensor bars to entangle, resulting in equipment damage.
Page 285 6. Have an attendant help guide you onto the trailer. 7. Allow enough room between the sprayer Contact Hagie Customer Support if and the pulling vehicle for turning. towing is unavoidable. 8. Secure the sprayer onto the trailer using the recommended securement restraints (see trailer manufacturer’s operation...
Page 286: Lifting Your Machine
SECTION 10 – MISCELLANEOUS LIFTING YOUR MACHINE WARNING Do not lift machine by more than one or two lifting points at the same time. Failure to comply will cause the machine to become unstable, resulting in serious injury or death. Lifting Point Containment Ring WARNING (Located on the frame near each leg)
Page 287 SECTION 10 – MISCELLANEOUS press and hold air supply handle until the machine reaches desired height. WARNING Ensure lock pins are fully inserted at base of jack. Do not rely on jack air supply to support a raised machine. Sudden loss of air pressure will cause the machine to become unstable, resulting in serious injury or death.
Page 288: Quick-Tach System - Spray Booms
SECTION 10 – MISCELLANEOUS QUICK-TACH SYSTEM - WARNING SPRAY BOOMS Turn the engine OFF before connecting/ CAUTION disconnecting any hoses or electrical lines. Failure to comply may result in serious injury or death. When operating or positioning the booms, observe the following safety precautions.
Page 289 SECTION 10 – MISCELLANEOUS • Right- • Left- Hand Hand Air Suspension Valves (Located on the left-hand front air bag) Lock Pin -Typical View (Located on the front left and right-hand side of machine) 6. Engage the parking brake. -Typical View 7.
Page 290 SECTION 10 – MISCELLANEOUS Foam Marker Connection Quick Connect Multi-Coupler -If Equipped • Install the Hydraulic/Electrical Connections (located on the left-hand side of attachment) into the Multi-Coupler Receptacle (located on front left-hand side of machine), ensuring full engagement. • Push the Quick Connect Handle (located on the Hydraulic/Electric Multi-Coupler Assembly) OUT to engage hydraulic/electrical connections.
Page 291 SECTION 10 – MISCELLANEOUS 11. If the air bags were previously deflated, raise the machine by rotating the corre- sponding Air Suspension Valves in the CLOCKWISE (Inflate) position. 12. Press and hold the Transom Switch (located on the Hydrostatic Drive Con- trol Handle) in the UP position to raise the boom until the Attachment Hooks fully engage.
Page 292 SECTION 10 – MISCELLANEOUS If temporarily storing the attachment on a soft surface (such as grass), it is NOTICE recommended to place blocks or wood beneath the stands’ feet to prevent the attachment from sinking into the ground. Do not operate the boom while the boom stands are in the lowered position.
Page 293 SECTION 10 – MISCELLANEOUS 5. Disengage the Quick-Tach Lock Assem- • Right blies by pulling the Lock Pins (located Boom • Right • Left on the front left and right-hand side of Boom Boom machine) OUT as far as it will go until it is in the “lock-out”...
Page 294 SECTION 10 – MISCELLANEOUS Solution Connection • Right- • Left- Hand Hand Air Suspension Valves (Located on the left-hand front air bag) -Typical View Solution Connection 7. Ensure the Boom Solution Valve (Located on the front Switches (located on the side console) right-hand side of machine) are in the OFF position.
Page 295 SECTION 10 – MISCELLANEOUS NORAC Connection -If Equipped Transom Switch - DOWN (Located on the Hydrostatic NORAC Connection - if equipped Drive Control Handle) (Located on the front -Typical View right-hand side of machine) -Typical View NOTE: If the air bags are inflated, a “bounce back”...
Page 296 SECTION 10 – MISCELLANEOUS 12. Push the Quick Connect Handle (located 17. Disengage the parking brake and slowly on the Hydraulic/Electric Multi-Coupler back away from the boom. Assembly) IN to disengage hydraulic/ 18. If the air bags were previously deflated, electrical connections.
Page 297 SECTION 10 – MISCELLANEOUS 120/132’ Spray Booms Your boom is featured with two (2) boom stands (located on the transom). Lock Pin Removed -Typical View 2. While supporting the bottom “foot” end of boom stand, remove the Mounting Bolt (located on the outer side of transom Booms Stands frame) and slowly lower boom stand to (120/132’...
Page 298: Quick-Tach System - Detasseler Combo
SECTION 10 – MISCELLANEOUS QUICK-TACH SYSTEM - DETASSELER COMBO WARNING • Mounting Bolt When connecting or disconnecting the attachment, observe the following safety precautions: • Monitor both sides of the attachment during fold procedure. • Select a safe area that is solid and level before unfolding/folding the attachment.
Page 299 SECTION 10 – MISCELLANEOUS • Right- • Left- Hand Hand Air Suspension Valves (Located on the left-hand front air bag) Attachment Clearing Mounting Pin -Typical View -Typical View 3. Disengage the Quick-Tach Lock Assem- 6. Raise the machine and engage Attach- blies by pulling the Lock Pins (located ment Hooks by rotating the correspond- on the front left and right-hand side of...
Page 300 SECTION 10 – MISCELLANEOUS handle) and lower handle into DOWN position. 13. Remove the Hydraulic Connection Cover (located on right-hand side of machine) and set aside. • Hydraulic Connection Cover • Release Lock Pin Button -Typical View * Engaged position shown Hydraulic Connection Cover 8.
Page 301 SECTION 10 – MISCELLANEOUS (located on the right-hand side of machine). NOTE: Turn Electrical Connections “clockwise” to engage. Stop Plate (Located on the inward side of each combo attachment stand) -Typical View Electrical Connections 19. Remove the combo attachment stands (Right-hand side of machine shown) -Typical View and set aside.
Page 302 SECTION 10 – MISCELLANEOUS Is the ground level? The ground must be level to help prevent the attachment from falling over. Level ground will also minimize stress on the frame of the attachment when in storage. Is there enough space? Be aware of the room that is needed for the attachment and adequate space to travel around it safely.
Page 303 SECTION 10 – MISCELLANEOUS • Securement Pin • Stop Plate Left/Right Fold Switches (Located on the Detasseling Control Panel) -Typical View Stop Plate/Securement Pin Assembly -Typical View NOTICE 7. Pull the Quick Connect Handle (located on the left-hand side of machine) DOWN Do not attempt to make any adjustments to disengage hydraulic/electrical connec- to the detasseling heads after the...
Page 304 SECTION 10 – MISCELLANEOUS • Release Button • Quick Connect Handle Hydraulic Multi-Coupler Assembly Electrical Connections (Right-hand side of machine shown) (Right-hand side of machine shown) -Typical View -Typical View 10. Remove Hydraulic Connection from the 13. Disengage the Quick-Tach Lock Assem- Multi-Coupler Receptacle.
Page 305: Air Suspension Exhaust
NOTE: Install provided covers on * Front left-hand air bag shown disconnection points to avoid damage and contamination. Contact Hagie Customer Support for HAND WASH SYSTEM replacement covers. 18. Raise the machine by rotating the corre- sponding Air Suspension Valves in the CAUTION CLOCKWISE (Inflate) position.
Page 306 SECTION 10 – MISCELLANEOUS NOTICE Fill the hand wash reservoir with fresh water only. NOTICE The Hand Wash System has been tested using RV-type antifreeze. Fill Hand Wash Fill Port hand wash reservoir with fresh water (Located near ladder) and drain before initial use. -Typical View •...
Page 307: Hood Operation
SECTION 10 – MISCELLANEOUS To Dispense Fresh Water From Lower Water Outlet • Rotate the Hand Wash Valve (located near the bottom of hand wash reservoir) in the “clockwise” (Open) position. • Hand Wash Hand Wash Strainer Valve (Located near the bottom of hand wash reservoir) -Typical View •...
Page 308: Tall Crop Package - Installation
SECTION 10 – MISCELLANEOUS To Close Hood • Release Hood Switch when hood has opened to desired position. • Press and hold the Hood Switch in the RIGHT position (when facing rear of machine) until hood is fully retracted and comes to a complete stop.
Page 309 SECTION 10 – MISCELLANEOUS • Hinge Bushing • Panel 1 • Support Hook • Panel 2 • Cotter • Panel 5 • Panel 3 • Belly Shield Nuts/Bolts • Panel 4 -Typical View Belly Shield Installation NOTE: Ensure belly shield nuts and bolts are -Typical View loose.
Page 310 SECTION 10 – MISCELLANEOUS • Hinge Bushing • Support Hook • Cotter • Belly Shield -Typical View Nuts/Bolts -Typical View 7. Repeat previous steps to install Panels 2 and 3. NOTE: Ensure belly shield nuts and bolts are Installing Belly Shields (4-5) and loose.
Page 311 SECTION 10 – MISCELLANEOUS -Typical View 9. Lift and secure Panel 5, tightening belly Hanger Pin Installation shield nuts and bolts in the same manner. -Typical View 6. On opposite side of machine, remove previously installed Securement Pins • Panel 5 (from Hanger Pins).
Page 312 SECTION 10 – MISCELLANEOUS • Curtain Mounting • Curtain Bracket Support Strips -Typical View -Typical View 14. Repeat process to secure the remainder 12. Starting at the end of the assembly, insert of the assembly, ensuring that the a 1/8” stainless steel rivet through the top notches of Curtain Support Strips adjoin of Curtain Support Strip, Brush Curtain, together.
Page 313 SECTION 10 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 17. Remove hairpin and Bent Pull Hitch Pin Mounting Bolts from each hood bracket (located on the (Two located on each left left and right-hand side of hood) and set and right-hand hood bracket) aside.
Page 314 SECTION 10 – MISCELLANEOUS • Rear Bracket Assembly • Mounting Bolt • Washer Belly Shield/Brush Curtain Installation • Mounting Bracket Spacer -Typical View -Typical View Installing Front Brush Guard 4. Install Brush Guard Mounting Bracket 1. Remove the two (2) Mounting Bolts - between right-hand cross member and front and rear (located on the right-hand hose assembly, as shown.
Page 315 SECTION 10 – MISCELLANEOUS Mounting Bracket Hardware -Typical View 8. Attach Brush Guard Rail to left-hand cross member by installing 4” Anchor -Typical View Bolts through the top and bottom of the Mounting Bracket Hardware, and secur- 6. Install additional Brush Guard Mounting ing to the previously installed Brush Bracket on left-hand cross member, as Guard Mounting Bracket.
Page 316 SECTION 10 – MISCELLANEOUS 9. Repeat Step 8 to install Brush Guard Rail to right-hand cross member. NOTE: The outer left and right-hand Brush Guard Rails must be installed prior to the to center rails. 10. Install each center Brush Guard Rail by attaching with Rail Support and two (2) 7 1/2”...
Page 317 SECTION 10 – MISCELLANEOUS • Adjustment Clip • U-Bolts -Typical View Brush Guard Tube -Typical View 15. Repeat Step 15 on opposite side, ensur- ing 24” (61 cm) distance. 18. Repeat process for remaining brush 16. Once proper distance is achieved, hand- guards.
Page 318 SECTION 10 – MISCELLANEOUS Brush Guard Adjustment Clip (Located on the end of each tube) -Typical View -Typical View 5. Lift Front Shield and install the four (4) Securement Pins into the previously Installing Front Shield installed hanger pins (located on front of 1.
Page 319 SECTION 10 – MISCELLANEOUS • Leg Mounting • Crop Bolt Locations Divider Mounting Plate Installed Crop Divider -Typical View -Typical View 7. Install two (2) Crop Divider Mounting 4. Align Leg Mounting Bolt and Crop Bolts through Crop Divider mounting Divider Mounting Plate holes and rein- plate and tube.
Page 320 SECTION 10 – MISCELLANEOUS 1. Remove two (2) lug nuts from two (2) of NOTE: Ensure the Hub Cap Adapter the wheel bolts and set aside. Weldment is flush with the face of the 2. Install Hub Cap Adapter Plate onto the wheel hub.
Page 321 SECTION 10 – MISCELLANEOUS 9. Install nut to mounting bolt and tighten with a 5/16” hex wrench. NOTE: Repeat for each adapter assembly location around the wheel hub. 10. Install Valve Stem Access Panel to the Wheel Cover. 11. Install a 1/4” bolt through the access panel and wheel cover.
Page 322 SECTION 10 – MISCELLANEOUS Hub Cap Access Panel -Typical View 14. Install 1/4” bolt through access panel and wheel cover, tightening with a 3/8” wrench. 15. Wheel cover installation complete. Wheel Cover Installation -Typical View 10-41...
Page 323: Troubleshooting
SECTION 10 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
Page 324 • Suction hose collapsed • Obstruction at inlet end of hose, causing high vacuum on hose • Hydraulic failure • Contact Hagie Customer Support for assistance • Engine speed too low • Set engine at operating RPM Machine will not move in either...
Page 325 • Plugged filter • Check and replace filter • Partially restricted suction line • Inspect for collapsed suction hose • Hydrostatic System failure • Contact Hagie Customer Support for assistance Noisy Hydrostatic System • Cold oil • Allow adequate warm-up period •...
Page 326 Display, and restart machine NOTE: In Road mode, the rear tires are locked until the machine is put into Field mode. • Contact Hagie Customer Support for assistance • Bad cylinder • Check cylinder - remove, Lifting mechanism will not lift rebuild, or replace •...
Page 327 • Cylinder hoses are connected • Attach correct hoses to proper from photo sensor to the wrong cylinder cylinder • Electronic malfunction • Contact Hagie Customer Support for assistance No units will lift • Faulty Auto/Manual Switch • Replace switch • Blown Fuse •...
Page 328 SECTION 10 – MISCELLANEOUS Only one unit will not lift • In MANUAL mode, faulty Up/ • Replace control box Down Switch • Light photo sensor assembly • Replace photo sensor • Faulty valve, coil, or loose coil • Tighten nut or replace coil mounting nut •...
Page 329 • Photo sensors not in line Lights at both its reflector. photo sensors with reflector. Contact Hagie The display will show the status of the Customer Support for upper and lower photo sensor on each lift assistance.
Page 330 Manual) upper photo cable (refer to your Parts sensor • Photo sensor not in line with Manual) reflector. Contact Hagie Customer Support for assistance. • Faulty wire in sensor assembly (refer to your Parts Manual) • Faulty wire in connector...
Page 331 Operator Presence Switch (OPS) ..2-8 Tread Adjustment ........5-6 Operator’s Station .........3-5 Troubleshooting .........10-42 Pressure Washer ........5-9 Video Camera Input Connections ..6-10 Quick-Tach System - Detasseler Combo ...........10-17 Quick-Tach System - Spray Booms ..10-7 © 2015-16 Hagie Manufacturing Company. Clarion, Iowa USA...

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