Page 1 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 2019 DTS10 OPERATOR’S MANUAL 493799...
Page 3: Table Of Contents
Battery Disconnect Switch ....................6-2 Covers Machine Serial Numbers: DTS10 19001-19500 Part No. 493799 © 2018-19 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 19D190412 Some of the material used in this manual may be the reproduced works of Deere & Co.
Page 4 Fuses and Relays ......................6-4 Fuse and Relay Ratings .....................6-8 7 – SPRAY SYSTEMS Spray Booms ........................7-1 Spray Boom - Rear ......................7-14 Solution System Components ..................7-16 Solution System - Operation ....................7-25 Fence Row Applicator ......................7-29 Filling Your Solution Tanks ....................7-30 Draining Your Solution Tanks ..................7-33 Rinse System ........................7-34 Solution Pump Re-Priming ....................7-38 Foam Marker System .......................7-42...
Page 5: Introduction
ABOUT THIS MANUAL MANUFACTURING COMPANY NOTICE Congratulations on the purchase of your DTS10 Sprayer! Read this operator’s manual and become familiar with operating Any pictures or illustrations contained procedures and safety precautions before within this manual that depict situations attempting to operate your sprayer.
Page 6: Safety Messages Used In This Manual
SECTION 1 – INTRODUCTION NOTE: A “Note” is intended to make special SAFETY MESSAGES USED mention of, or remark on. IN THIS MANUAL The following safety messages found SERVICE AND ASSISTANCE throughout this manual alert you of situations that could become potentially dangerous to Please contact your local John Deere the operator, service personnel, or dealer for service and assistance.
Page 7 SECTION 1 – INTRODUCTION Solution Pump Identification Plate Machine Serial Number * View shown from beneath machine -Typical View -Typical View Serial No. _______________________ Serial No. _______________________ Engine Hydraulic Pumps The engine has an identification plate The PC and Drive Pumps each have an mounted on top of the engine that provides identification plate mounted on the side of engine serial number, as well as other...
Page 8 SECTION 1 – INTRODUCTION Wheel Motor/Hubs Each wheel motor/hub assembly has an identification plate mounted on the rear side of the hub that provides serial number, as well as other manufacturer information, including gear ratio. Refer to your Parts Manual for specific part number. Wheel Motor/Hub Assembly -Typical View _________________________ Right Front...
Page 9: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS Machine Dimensions NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Overall Sprayer Height (from top of cab) • 149.5”/379.3 cm (air bags inflated) ** NOTE: Overall machine height dimension does not include the cab- •...
Page 10: General Information
General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Machine dimension and weight values may vary, depending on available equipment.
Page 11 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Wheel Base 139.4” (354.1 cm) Static Loaded Hub Height 28.6” (72.6 cm) Overall Sprayer Height (from middle of GPS unit) 152.1”...
Page 12 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Record calculated calibration values in the spaces provided below. Speed Cal Section Meter Cal...
Page 13 SECTION 1 – INTRODUCTION Machine Specifications Description Specification Engine Manufacturer Cummins® Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (408.9 c.i.) Horse Power • Final Tier 4 - 225 hp/165 KW •...
Page 14 SECTION 1 – INTRODUCTION • Turning Radius^ • 12.04 ft./3.5 m (AWS “On”, if equipped) (Measured from center point to center of tracks) • 19.29 ft./5.5 m (No AWS/AWS “Off”) NOTE: May vary, depending on tire size. All Wheel Steer (AWS) - if equipped^ Coordinated steering Solution System Hydraulic Pump Gear pump...
Page 15 SECTION 1 – INTRODUCTION Foam Marker System Make Hagie Concentrate Foamer Type Boom Mix Rinse System Spray System Rinse 2 rotating rinse balls (inside each tank) (solution tanks, pump, and booms) Air Purge - if equipped Remote activated (purges downstream from flow...
Page 16 SECTION 1 – INTRODUCTION Instruments Tachometer (RPM), fuel level, engine coolant temperature, after-treatment level Machine Display Hour meter, battery voltage, engine oil pressure, ground speed, engine diagnostics, tread adjustment, parking brake, machine/engine malfunction warnings, engine exhaust filtration warning, high exhaust temperature warning, low hydraulic oil level, low coolant level, low fuel level, grid heater, cab air pressure Stereo...
Page 17 SECTION 1 – INTRODUCTION Tire Specifications NOTICE Do not exceed tire load limit. Failure to comply will result in weight overload and will void the warranty. TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity...
Page 18 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 380/80R38 Goodyear 2,270 2,760 3,200 3,640 4,180 5,440 5,080 5,360 5,520 IF320/80R42 Goodyear 3,200 3,640 4,080 4,540 4,940 5,200 5,520 380/80R38 Alliance 4,640 4,900 5,040 540/65R30 Alliance...
Page 19 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 380/80R38 Goodyear 1,030 1,252 1,451 1,651 1,896 2,468 2,304 2,431 2,504 IF320/80R42 Goodyear 1,451 1,651 1,850 2,059 2,240 2,358 2,503 380/80R38 Alliance 2,104 2,222 2,286 540/65R30 Alliance...
Page 20: Torque Values
SECTION 1 – INTRODUCTION TORQUE VALUES Unified Inch Bolt and Screw Torque Values Bolt or SAE Grade 1 SAE Grade 5, 5.1, or 5.2 SAE Grade 8 or 8.2 SAE Grade 2 Screw Size Lubricated Lubricated Lubricated Lubricated N∙m lb.-in. N∙m lb.-in.
Page 21 SECTION 1 – INTRODUCTION Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length.
Page 22 SECTION 1 – INTRODUCTION the specific application. Tighten plastic insert of crimped steel-type lock nuts by turning the nut to the dry torque shown in the chart, unless different instructions are given for the specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class.
Page 23 SECTION 1 – INTRODUCTION Metric Face Seal and O-Ring Stud End Fitting Torque Values Standard Pressure Applications • F - Stud End • A - Stud Straight and Tube Nut • G - Tube Nut • B - Bulkhead Union and Bulkhead Lock Nut °...
Page 24 SECTION 1 – INTRODUCTION 15.8- 1-14 M22x1.5 19.0- 1-3/16- M27x2 22.2- 1-3/16- M30x2 25.4- 1-7/16- M33x2 M38x2 31.7- 1-11/ M42x2 16-12 38.1- 2-12 M48x2 50.8- M60x2 Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified. The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
Page 25 SECTION 1 – INTRODUCTION Metric Face Seal and O-Ring Stud End Fitting Torque Chart High Pressure (Above 27.6 MPA/4,000 PSI), Working Pressure (41.3 MPA/6,000 PSI) Nominal Tube OD O-Ring Face Seal/ Bulkhead Jam O-Ring Straight, Adjustable, and Hose ID Tube Swivel Nut Nut Torque External Port Plug Stud Ends Metric...
Page 26 SECTION 1 – INTRODUCTION SAE Face Seal and O-Ring Stud End Fitting Torque Values Standard Pressure Applications • F - Stud End • A - Stud Straight and Tube Nut • G - Tube Nut • B - Bulkhead Union and Bulkhead Lock Nut °...
Page 27 SECTION 1 – INTRODUCTION The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size. These torques were established using steel plated connectors in aluminum and brass. SAE Face Seal and O-Ring Stud End Fitting Torque Values High Pressure Applications •...
Page 28 SECTION 1 – INTRODUCTION Four Bolt Flange Fittings 4. For single piece flange; put hydraulic line in the center of the flange and install four Assembly and Installation - All cap screws. With the flange centrally Pressure Applications located on the port, hand-tighten cap 1.
Page 29 SECTION 1 – INTRODUCTION 1-1/4 7/16-14 UNC 1-1/2 1/2-13 UNC 1/2-13 UNC 2-1/2 1/2-13 UNC 5/8-11 UNC 3-1/2 5/8-11 UNC 5/8-11 UNC 5/8-11 UNC JDM A17D, SAE Grade 5 or better cap screws with plated hardware. 1.5.1.2 Lock washers are permissible but not recommended. SAE Four Bolt Flange Cap Screw Torque Values High Pressure Applications SAE Four Bolt Flange Cap Screw Torque Values - 41,400 KPA (6,000 PSI) Pressure Applications...
Page 30 SECTION 1 – INTRODUCTION External Hexagon Port Plug Torque Values Torque (+15%/-20%) Port or Stud End Thread Size M8 x 1 10 N∙m (89 lb.-in.) M10 x 1 17 N∙m (150 lb.-in.) M12 x 1.5 28 N∙m (20.6 lb.-in.) M14 x 1.5 39 N∙m (28.7 lb.-in.) M16 x 1.5 48 N∙m (35.4 lb.-in.)
Page 31: Safety And Precautions
Do not operate the sprayer, its operation. attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of the sprayer, its attachment, or any sprayer equipment.
Page 32 SECTION 2 – SAFETY AND PRECAUTIONS Remove Paint Before Welding • Do not permit passengers to ride on the machine while it is moving. Failure to or Heating comply may result in passenger falling off • Avoid toxic fumes and dust. Hazardous of machine and/or obstructing the fumes can be generated when paint is operator’s view.
Page 33 SECTION 2 – SAFETY AND PRECAUTIONS Handle Fuel Safely • Ensure the Slow Moving Vehicle (SMV) emblem and the Speed Indicator Symbol • Always turn the engine off and allow it to (SIS) are in place and visible from the cool before refueling.
Page 34 SECTION 2 – SAFETY AND PRECAUTIONS Be Prepared Battery Acid Accident • Be prepared for an emergency. Keep a Prevention fire extinguisher, first aid kit, and clean water in the cab at all times. WARNING: Battery posts, terminals, and related accessories contain lead and •...
Page 35 SECTION 2 – SAFETY AND PRECAUTIONS • Do not neutralize the acid. • Wash spilled chemicals or spray residue If fumes are inhaled: from the sprayer to prevent corrosion and • Move the person into fresh air. deterioration. • Do not give artificial respiration to a person that •...
Page 36 SECTION 2 – SAFETY AND PRECAUTIONS fumes if you must operate inside a Remove Accumulated Crop building. Also, open doors and windows to bring in enough outside air into the area. Debris • The buildup of crop debris in the engine General Maintenance Safety compartment, on the engine, or near •...
Page 37: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS All Wheel Steer (AWS) Safety ^ fraying or wear, discoloration, or being heavily soiled - especially with oil grease or –If Equipped fuel. Replace only with replacement parts Many of the following precautions are approved for your machine.
Page 38: Emergency Exit
SECTION 2 – SAFETY AND PRECAUTIONS The E-Stop Switch (located on the side EMERGENCY EXIT console) provides a quick and positive method for stopping the engine in an emergency situation. CAUTION When the E-Stop Switch is depressed, it locks in position and removes the ignition signal to shut down the engine.
Page 39: Fire Extinguisher
SECTION 2 – SAFETY AND PRECAUTIONS • Security Latch Fire Extinguisher (Located behind left-hand side of cab) -Typical View Emergency Exit Tool (Located along rear right-hand side of cab) -Typical View Inspection and Replacement Follow the manufacturer’s Should the need arise to escape from a recommendations on inspection and seat belt that may become inoperable, use replacement.
Page 40 SECTION 2 – SAFETY AND PRECAUTIONS Safety Decal Locations 650584 (Located near radiator) 650114 (Located on rinse tank) N408864 (Located near hand wash tank) N303688 (Located on rear right-hand cab post) N403721 (Located on inner right-hand side of ladder) 2-10...
Page 41 SECTION 2 – SAFETY AND PRECAUTIONS L212136 650493 (4) - Located near each lifting point (Located near hydraulic oil reservoir containment ring sight gauge) RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS.
Page 42 SECTION 2 – SAFETY AND PRECAUTIONS N404969 T188283 (1) - Located on main air tank (Located near fan) (1) - Located on air purge air tank (if equipped) N209334 (1) - Located on main air tank (1) - Located on air purge air tank (if equipped) N204628 (Located on front left-hand cab post)
Page 43 SECTION 2 – SAFETY AND PRECAUTIONS HXE19558 650504 (Located on inner right-hand side of (Located beneath front end cap) ladder) CRUSH HAZARD. RISK OF INJURY DUE TO IMPROPER OPERATION. REFER TO OPERATOR’S MANUAL FOR INSTRUCTION. Spray Boom Decals HXE28534 N203265 (Located on inside of transom) (2) - Located near each solution tank (1) - Located on eductor tank lid (if...
Page 44 SECTION 2 – SAFETY AND PRECAUTIONS 650210 (Located on each NORAC sensor) ® 2-14...
Page 45: Cab
SECTION 3 – CAB SEAT - OPERATOR (STANDARD) NOTE: Refer to the seat manufacturer’s operating instructions provided on the back side of the operator’s seat for further information, including safety precautions and maintenance of seat. Seat Functions and Operation • (1) - Weight Adjustment •...
Page 46 SECTION 3 – Height Adjustment (2) Fore/Aft Adjustment (4) Seat height can be adjusted by pulling or pushing the adjustment lever to lower the WARNING seat counter-clockwise, or raise the seat clockwise. Risk of Accident! Do not operate the locking lever while driving the machine.
Page 47 SECTION 3 – Backrest Adjustment (8) Backrest Extension (6) Pull the locking lever to release the backrest catch. When releasing the backrest The backrest extension can be catch, do not apply load to the backrest by individually adjusted for height by pulling pressing against it.
Page 48: Seat - Operator (Premium)
SECTION 3 – SEAT - OPERATOR The swivel is released by pulling the (PREMIUM) locking lever. The seat can then be swiveled by 15° to the left or right 180°. After -If Equipped adjustment, the locking lever must be fixed into the desired position with an audible click.
Page 49 SECTION 3 – Headrest (A) (Adjusts height and tilt) • (J) - Armrest Height Adjuster • Firmly grasp headrest and pull UP for • (K) - Fore/Aft Lockout Isolator higher adjustment. • (L) - Lateral Lockout Isolator • Firmly grasp headrest and push DOWN •...
Page 50 SECTION 3 – Armrest Tilt Dial (D) Fore/Aft Lockout Isolator (K) (Tilts armrests) (Locks or unlocks fore/aft isolation) • Roll Armrest Tilt Dial (located on each • Pull Fore/Aft Lockout Isolator UP to side of operator’s seat) INWARD unlock isolation. (towards operator) to tilt armrest DOWN.
Page 51: Seat - Instructor
SECTION 3 – SEAT - INSTRUCTOR OPERATOR’S STATION The cab is equipped with an Instructor Front Console Seat for training operators or diagnosing machine problems. Always wear your seat • (A) - Steering Wheel belt. • (B) - Hazard/Warning Lights Switch •...
Page 52 SECTION 3 – -Typical View Hazard/Warning Lights Switch The Hazard/Warning Lights (located on -Typical View the front and rear of machine) are to be used (If equipped) at any time, day or night, that you are traveling on a public roadway, unless prohibited by law.
Page 53 SECTION 3 – Hazard/Warning Lights Switch (Located on steering column) -Typical View Highway Running Lights Switch (Headlights) Rear Hazard/Warning Light Flashers (2) The Highway Running Lights (located on -Typical View the front and rear of machine) are to be used when traveling on a public roadway at night.
Page 54 SECTION 3 – Steering Wheel Telescope Adjust -If Equipped The Steering Wheel Telescope Adjust allows movement of the upper portion of the steering column to best suit your driving needs. • To adjust the steering wheel, lift the Steering Wheel Telescope Adjust Handle (located on the right-hand side of steer- ing column) UP to loosen enough to freely move the steering wheel.
Page 55 SECTION 3 – Steering Column Release Pedal CAUTION Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine. Failure to comply may result in difficulty maintaining control of the machine. The Steering Column Release Pedal is featured for ease of exiting and entering the cab.
Page 56 SECTION 3 – Operator Foot Pegs -If Equipped Operator Foot Pegs are located on each side of the steering column to provide added comfort and stability while operating the machine. Decel Pedal (Located to the lower right-hand side of the steering column) -Typical View Operator Foot Pegs Horn...
Page 57 SECTION 3 – Turn Signal Lever Windshield Washer Button -Typical View (Located on the end of the turn signal lever) NOTE: Steering column-mounted and -Typical View Machine Display indicator lights will flash correspondingly when either Windshield Wiper Speed turn signal is activated. To increase or decrease Windshield High Beams (Brights) Wiper speed, rotate the turn signal lever...
Page 58 SECTION 3 – • (N) - Tank Valve Selector Switch (Right) • (O) - Boom Extension Switches • (P) - Traction Valve Switch • (Q) - Ignition Switch • (R) - Power Mirror Switch (if equipped) • (S) - Hydrostatic Drive Control Handle •...
Page 59 SECTION 3 – Emergency Stop (E-Stop) The E-Stop Switch (located on the side console) provides a quick and positive method for stopping the engine in an emergency situation. NOTICE Do not use the E-Stop Switch for non- emergency stopping or as a parking brake.
Page 60 SECTION 3 – Tank Rinse Switch The two-position Tank Rinse Switch (located on the side console) opens and closes the valve supplying the tank rinse nozzles. Depending on which tank(s) are selected using the Tank Valve Selector Switches (main tank(s) or rinse tank) will determine whether rinse water from the rinse tank or product from the solution tanks will be circulated.
Page 61 SECTION 3 – Refer to “Fence Row Application” provided in the Spray Systems Section elsewhere in this manual for further information. Rate Control Switches The Rate Control Switches (located on the side console) control the rate in which solution is applied through the spray booms by either the rate controller (Enable) or operator-controlled spray rate (Manual).
Page 62 Rate Switches increase or decrease pump speed/application rate from NOTE: Both left and right Tank Valve the Hagie control system. When the Selector Switches must be in the “ENABLE” Rate Control Switch is DOWN (Rinse Tank) position for the pressed (with either “MAN”...
Page 63 SECTION 3 – Refer to the Spray Systems Section elsewhere in this manual for further • Right Tank information. Agitation Valve Switch The Agitation Valve Switch (located on the side console) controls the rate of flow through the Agitation System. •...
Page 64 SECTION 3 – Traction Valve Switch The Traction Valve Switch (located on the side console) is used to enable traction control on your machine. When the switch is depressed, the left wheels will move at the same speed, and the right wheels will move at the same speed.
Page 65 SECTION 3 – ily until the engine engages. If the engine does not engage after 15 seconds, turn the key to the OFF position. NOTE: Constant cranking of the starter will cause damage to the battery and starting system. Power Mirrors -If Equipped Your machine may be equipped with Power Mirrors for your operating...
Page 66 SECTION 3 – Shift Up/Down Switches The Shift Up/Down Switches (located on the Hydrostatic Drive Control Handle) are used for speed range selection. Refer to “Hydrostatic Drive” provided in the Engine and Drive Systems Section elsewhere in this manual for further information.
Page 67 SECTION 3 – Parking Brake Switch CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage. NOTICE The parking brake is not intended for normal or emergency stopping. The Parking Brake Switch (located near the Hydrostatic Drive Control Handle) is used to engage/disengage the parking brake, as...
Page 68 SECTION 3 – Auxiliary Audio Input Connection NOTE: The operator may select throttle (Aux 2) setting by operating the Throttle Switch. However, engine speed is The Aux 2 Audio Input Connection also controlled by movement of the (located on the inward side console panel) Hydrostatic Drive Control Handle.
Page 69 SECTION 3 – -Typical View Optional Standard -Typical View -Typical View -Typical View (Your machine may vary, depending on model and available equipment) -Typical View 3-25...
Page 70 SECTION 3 – Refer to the Stereo manufacturer’s owner’s manual for complete operating instructions and programming information. Climate Controls (Standard) -Typical View Courtesy Light/Interior Work Light The Courtesy Light comes on automatically when the cab door is opened. The Interior Work Light is activated by manually by pressing the Interior Work Light -Typical View Switch (located on the light housing).
Page 71 SECTION 3 – Climate Controls (Optional) • Press the Econ Switch to turn ON. • Press the Econ Switch again to return the system back to normal operation. NOTE: An indicator light will illuminate when Economy Mode is active. Auto Mode (E) Auto Mode allows the system to function in fully automatic temperature control mode, including automatic fan speed control.
Page 72 SECTION 3 – NORAC Monitor Cab Vent -Typical View -Typical View Refer to the manufacturer’s operation Spray System Console manual for complete operating instructions. The spray system is controlled by the Machine Display Spray System Console and the Solution The Machine Display in your sprayer is Pump Control Valve.
Page 73 SECTION 3 – • Field • Field • Field • Field Light 1 Light 1 Light 2 Light 2 • Tachometer (RPM Gauge) • Fuel Gauge Field Lights • Engine Coolant Gauge (Located on the front of cab) -Typical View •...
Page 74 SECTION 3 – Attachment Lights (Located on the front of transom) -Typical View NOTE: The ignition key must be in the ON position to operate the Attachment Lights. Work/Night Spray Lights Refer to “Machine Display” provided (Located on the underside of elsewhere in this section for operating each boom wing and on each instructions.
Page 75 SECTION 3 – Platform Lights (2) (Located on the rear of cab) -Typical View Platform Lights Switch To Activate the Platform Lights (Located on side of switch box near ladder) NOTE: The Battery Disconnect Switch -Typical View (located on the rear mainframe) must be in the ON position to activate the NOTE: The Platform Lights Switches in the Platform Lights.
Page 76 SECTION 3 – Charcoal/Recirculation Filters Your cab is featured with a Charcoal Filter (located behind the exterior service panel on the right-hand side of cab), which eliminates hazardous chemicals from the operator’s station. In addition, a Recirculation Filter (accessible after the Charcoal Filter has been removed) is provided to cleanse air inside the cab, keeping the operator’s environment fresh.
Page 77: Machine Display
SECTION 3 – Refer to “Service - Filters” provided in the Maintenance and Storage Section elsewhere in this manual for further information on filter maintenance. Additional Features • Date Portable Electric Cooler • Day/Time -If Equipped Your machine may be equipped with a Portable Electric Cooler (located beneath the Instructor Seat) for your personal convenience.
Page 78 SECTION 3 – Field/Road Button • Press the Back or Exit Button when fin- (Home Page - Field Mode) ished. NOTE: The drive state of the machine Drive State cannot be changed unless the Hydrostatic Drive Control Handle is The drive state of the machine is in the NEUTRAL position (and displayed on the Home Page - Road and machine speed is less than 0.5 mph/...
Page 79 SECTION 3 – properly. This message will tell you why the error occurred and what, if anything, should be done to correct the issue. As a result, machine performance will be limited. NOTE: When a Drive Fault is present, the Field/Road Button (located on the Home Page) will be replaced by “FAULT”.
Page 80 SECTION 3 – Display Buttons • Parking Brake ON • Home Button • Check Engine/Alert Lamp (for non- engine related faults) • Main Menu Button • Stop Engine/Stop Machine (for severe fault) • Reset Button NOTE: The Reset Button resets setting •...
Page 81 SECTION 3 – pressing the Sound Muted Button (Main Menu Page>Preferences). However, the corresponding warning indicator lamp (located along the top of each display page) will remain illuminated until the issue has been corrected. Camera Button (Located on the Home Page - Road Mode) Warning Message NOTE: The Sound Button will reset to the ON (enabled) position each time the...
Page 82 SECTION 3 – Spray System Indicators • Main • Rinse • Solution • Master Tank Tank Pump Spray Indicator Indicator Indicator Indicator (Left) Drawing From Drawing From Main Tank Rinse Tank Solution Pump Indicator • Main When the Solution Pump Switch (located Tank Indicator on the side console) is depressed, a Solution...
Page 83 SECTION 3 – Spray Time Indicator An AWS indicator (located below the speedometer) will illuminate when AWS is The current amount of spray application activated (requiring all conditions to be met). time is displayed on the bottom of the Home Page - Field Mode.
Page 84: Main Menu
SECTION 3 – Refer to “All-Wheel Steer” provided in the Engine and Drive Systems Section elsewhere in this manual for complete operating instructions and safety precautions. Main Menu The Main Menu Page features various machine settings, such as: • Home •...
Page 85 SECTION 3 – Exterior Lighting Screen Home Button (Located on the Main Menu Page) NOTE: The light buttons will illuminate when in the ON position. Exterior Lighting Field Lights (Field Lights, Work/Night Spray Lights, The Field Lights are located on the front of and Attachment Lights) the cab.
Page 86 SECTION 3 – • Press the Attachment Lights Button (ATCH) to turn Attachment Lights ON. Press button again to turn Attachment Lights OFF. NOTE: Turn the Attachment Lights OFF before entering a public roadway. NOTE: The ignition key must be in the ON position to operate the Attachment Lights.
Page 87 SECTION 3 – • Select desired lights that you wish to Adjustments” screen). If desired, multiple activate/deactivate for each setting. tread widths may be adjusted simultaneously. • Press the Tread Button to navigate to the “Tread Width Adjustments” screen. Lights Settings Screen - Toggle 2 Settings •...
Page 88 SECTION 3 – Engine Diagnostics Screen Refer to “Tread Adjustment - Hydraulic” provided in the Hydraulic Systems Section System Gauges elsewhere in this manual for complete (Engine Load, Fuel Rate, System Voltage, operating instructions and safety and DEF Level) precautions. Electronic System Gauges for Engine Load, Fuel Rate (gallons/liters per hour), Engine Diagnostics...
Page 89 SECTION 3 – • Engine Oil Pressure the machine begins to go into protective • Engine Hours mode, alerting you that the engine coolant • Fuel Level (percentage of full) temperature is too high and the engine will begin to de-rate. Press OK to acknowledge. If this warning message appears, immediately reduce the engine speed and allow engine to idle.
Page 90 SECTION 3 – Engine Override Refer to the “Engine Aftertreatment - Final Tier 4” information provided in the Engine (Final Tier 4 engines) and Drive Systems Section elsewhere in this manual for complete operating instructions NOTICE and safety precautions. The Engine Override feature is not intended as means of avoiding an engine shutdown for an extended period of time.
Page 91 SECTION 3 – between 850 and 2500 RPM. If Throttle Max Refer to “Hydrostatic Drive” provided in is set at 0 percent, maximum engine speed the Engine and Drive Systems Section will be 850 RPM). elsewhere in this manual for further information.
Page 92 SECTION 3 – Spray Height* Spray Height is the height that the operator would like the boom to be when spraying (nozzle-to-ground distance). Attachment to Ground* Attachment to Ground is the height from the spray nozzle-to-ground with the boom in its lowest position.
Page 93 SECTION 3 – Speed Settings (Speed Ranges) Your machine is featured with three speed ranges - Speed Range 1, Speed Range 2, and Speed Range 3. The Speed Range selected is displayed on the Home Page - Road and Field Mode. NOTE: Speed Range 3 is available in Road Mode only.
Page 94 SECTION 3 – Brightness Adjustment (Day Time/Night Time) To Adjust the Display, Side Console Switches, and Gauge Post Lighting • Press the Brightness Button to navigate to the “Brightness” screen. Brightness Screen To Set Automatic Night Time/Day Time Transition Brightness NOTE: Brightness levels must be manually set (as previously described) before setting automatic transition...
Page 95 SECTION 3 – End Row Management The End Row Management Switch (located on the Hydrostatic Drive Control Handle) may be programmed for use of various functions, including All-Wheel Steer (if equipped), Auto Steer, Master Spray, NORAC® Enable (if equipped), and Return to Height.
Page 96 SECTION 3 – Example: Delayed Total Time from when Time Time ERM Button is pressed to engagement Fan Reverse Button Edit End Row Management Settings (Located on the Main Menu Page) • On the “Select Action to Program” screen, press the Settings Button. •...
Page 97 SECTION 3 – To Enable Auto Fan Reversing • On the “Engine Fan Control” screen, press the Auto Button. Camera Button (Located on the Main Menu Page) Auto Button (Located on the Engine Fan Control Screen) • Use the slide bar (next to Interval) and adjust to desired value (amount of time between automatic fan reversals).
Page 98 SECTION 3 – Volume Buttons • Press the Volume Button(s) to the right to increase sound level, or to the left to decrease sound level. Mute Button • Press the Mute Button to silence/mute stereo sound. Press again to resume sound.
Page 99 SECTION 3 – • Press and hold the Audio Shortcut But- NOTE: AUX1 will be enabled if an aux input ton to navigate to the Audio Screen. is inserted in the front aux port. USB will be enabled if a USB is inserted into radio.
Page 100 SECTION 3 – • Reset Time • Time Remaining Remaining • Service Interval Adjustments Machine Adjustments Screen Service Intervals Screen • Press the “+” or “-” Button(s) to adjust Tire Size service interval to desired setting. Press NOTE: Refer to “Tire Specifications” the center of cell when finished.
Page 101 SECTION 3 – • On the “Hagie Foamer” screen, use the slide bar (next to “Total Flow”) to adjust to desired foam frequency value. NOTE: Slide right to increase foam frequency, or left to decrease foam frequency. Change Locked Parameters Screen •...
Page 102 SECTION 3 – software version, and attachment infor- mation. Password Screen • Press the Accept Button when finished. Machine Information Screen To Change Pin Number • On the “Change Locked Parameters” Display Preferences screen, press the Change Pin Button. The “Display Preferences” screen NOTE: Press the Lock Button and enter features various display adjustments, such current pin number to enable the...
Page 103 SECTION 3 – Sound Button Display Preferences Screen (Located on the Preferences Screen) Gauge Color Language • On the “Preferences” screen, press the • On the “Preferences” screen, press the cell next to “Gauge Color” and select Language Button. desired speedometer color (white, red, •...
Page 104 SECTION 3 – • Reversible Fan Quick Key • Day Time/Night Time Brightness Quick Key • Exterior Lights Quick Key • Audio Quick Key Quick Keys (Located on the Home Page • On the “Preferences” screen, press the - Road and Field Mode) Show Shortcuts Button to enable (unhide) the four Quick Keys located on •...
Page 105 SECTION 3 – To Activate the Air Purge System in Manual Mode • Ensure the Solution Pump Switch (located on the side console) is in the OFF position. • Ensure the rinse, agitation, and solution tank valves are CLOSED. NOTE: Press and hold the Agitation Valve Switch (located on the side console) in the DOWN position for approximately 10 seconds to ensure...
Page 106 SECTION 3 – Settings Button Solution Button (Located on the Manual Air Purge Screen) (Located on the Auto Air Purge Screen) • On the “Air Purge Settings” screen, use the slide bar (next to Minimum Engine Speed) to adjust desired engine RPM. NOTE: Slide right to increase speed, or left to decrease speed.
Page 107 SECTION 3 – • Press the Accept Button when finished. • Ensure the solution tank, rinse, and agi- tation valves are CLOSED. Air Recharge Time • On the “Auto Air Purge” screen, press NOTE: Press and hold the Agitation Valve the Settings Button.
Page 108 SECTION 3 – • Solution Button • Progress Auto Air Purge Screen - Auto Cycle Solution System Button (Located on the Main Menu Page) NOTE: Press the Abort Button to stop air purge. • Rinse • Solution • Solution Tank Tank Tanks Valves On/Off...
Page 109 SECTION 3 – • Secondary • Display • Engine • Attachment • Press the Faults Button to navigate to the “System Faults” screen. Secondary Faults Screen Active Faults When a system fault occurs, a warning message will appear on any given display page, which will inform you of the fault code and the reason for the fault.
Page 110 SECTION 3 – CAUTION Machine speed will be limited and stopping distance may be increased or decreased following a machine fault warning. CAUTION Fault Log Button (Located on the System Faults Screen) Do not operate the machine following a machine fault warning. Failure to comply •...
Page 111 SECTION 3 – Clear Faults Button Measure Button (Located on the System Faults Screen) (Located on the Main Menu Page) • On the “Measurements” screen, select NOTE: A “Clear Faults Confirmation” desired system to view current system message will appear. Press OK to status.
Page 112: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS 3. Check diesel exhaust fluid level (Final ENGINE - STARTING Tier 4 engines only). 4. Check hydraulic reservoir oil level. 5. Check cooling air intake screen. 6. Drain fuel/water separator. CAUTION 7. Check engine drive belt. 8.
Page 113 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Tier 3 Engines (export only) - Absence of blue or white exhaust smoke while cranking indicates that no fuel is being delivered. 4. Observe warning lights on the Machine Display (after start-up). NOTE: If any functions do not operate, shut the engine OFF and determine cause.
Page 114: Engine Aftertreatment - Final Tier 4
SECTION 4 – ENGINE AND DRIVE SYSTEMS ENGINE CAUTION AFTERTREATMENT - FINAL TIER 4 Aftertreatment DOC and DRT components may be hot. Allow engine to WARNING cool before handling. Failure to comply may result in injury. It is unlawful to tamper with or remove any component of the Aftertreatment CAUTION System.
Page 115 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE NOTICE USE CORRECT FLUID TYPES Wipe up spills immediately with clean • Use only low-ash diesel engine oil. water. If DEF is left to dry, a white residue • Use only ultra-low sulfur diesel (ULSD) will remain.
Page 116 SECTION 4 – ENGINE AND DRIVE SYSTEMS • DEF Tank Engine Aftertreatment System Drain Plug DEF Tank Aftertreatment System (Located along rear left-hand Components side of engine compartment) -Typical View • Final Tier 4 Diesel Engine • Diesel Exhaust Fluid (DEF) Tank DEF (Diesel Exhaust Fluid) •...
Page 117 SECTION 4 – ENGINE AND DRIVE SYSTEMS SCR (Selective Catalytic Reduction) The SCR is where the DEF reduces gaseous nitrogen oxide (NOx) to near zero levels by converting into nitrogen gas and water vapor. • DOC • SCR • DRT DEF Gauge -Typical View (Located on cab A-post)
Page 118 SECTION 4 – ENGINE AND DRIVE SYSTEMS to drain sediment from tank. Remove and clean Suction Strainer, ensuring the strainer is reinstalled correctly when finished. NOTE: Flush DEF Tank and components with distilled water only to remove any contamination. Refer to the engine manufacturer’s operation manual for further information.
Page 119 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank 3. Fill tank with DEF. 4. Reinstall the DEF Fill Cap. DEF Indicator Lamps NOTE: Refill tank with DEF every other fuel (Located on the Machine Display) fill. • DEF Indicator Lamp - Illuminates Stationary Exhaust System when the DEF level is low, and flashes Cleaning...
Page 120 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning • Exhaust System Cleaning Stop Indicator Lamp - Illuminates when the Indicator Lamps Exhaust System Cleaning Switch is in (Located on the Machine Display) the STOP position, preventing a cleaning event. This switch should be •...
Page 121: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS Further Information Refer to the Maintenance and Storage Section provided elsewhere in this manual for additional Aftertreatment service and maintenance information. Refer to the engine manufacturer’s operation manual for complete operating instructions and safety precautions. HYDROSTATIC DRIVE The Hydrostatic Drive System uses pressurized hydraulic fluid to drive the...
Page 122 SECTION 4 – ENGINE AND DRIVE SYSTEMS Parking Brake The Parking Brake will engage when applied hydraulic pressure falls below 150 PSI (10.3 bar) or if the engine is shut off. CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage.
Page 123 SECTION 4 – ENGINE AND DRIVE SYSTEMS Deceleration (Decel) Pedal WARNING Decel Pedal is NOT a brake. It is designated for speed reduction only. When nearing an end row and speed deceleration is desired, press the Decel Pedal (located to the lower right-hand side of Parking Brake Indicator the steering column) to decrease speed.
Page 124 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Press the Shift Up Switch to INCREASE speed range. • Press the Shift Down Switch to DECREASE speed range. • Shift Speed Range (Located on the Machine Display • Shift Home Page - Road and Field Mode) DOWN Speed Range 1 In Speed Range 1, all wheel motors are at...
Page 125 SECTION 4 – ENGINE AND DRIVE SYSTEMS Throttle Switch (Located near the Hydrostatic • To move the machine forward, slowly Drive Control Handle) push the Hydrostatic Drive Control Han- -Typical View dle FORWARD. NOTE: Engine speed can range between NOTE: The further the handle is moved 850 and 2500 RPM in both Road and forward, the faster the machine will Field Mode.
Page 126: All-Wheel Steer (Aws)
AWS. -If Equipped Progressive AWS Operator’s with machines equipped Hagie Manufacturing Company’s with AWS pay special attention! Progressive AWS takes the original design and increases the active speed range while NOTICE maintaining a safe turning radius. This is done by limiting how far the rear wheels will turn at higher speeds.
Page 127 SECTION 4 – ENGINE AND DRIVE SYSTEMS AWS Components The Steering Cylinder (internal position) and External Proximity Sensors are used to track cylinder rod extension. Steering Cylinders Lock Valves -Typical View Valve Manifold Rear hydraulic steering is controlled by a Valve Manifold (located on the underside of the machine).
Page 128 SECTION 4 – ENGINE AND DRIVE SYSTEMS When conditions are met again, AWS will • System Fault - The system is not work- automatically activate and the AWS indicator ing properly (e.g. sensor malfunction, will illuminate. hydraulic malfunction, etc.) NOTE: The machine will automatically NOTE: A warning message will appear on determine if the proper conditions the Machine Display and the...
Page 129 (two circles). The rear wheels will begin to follow the -..-..- ..- path during this shift. Hagie Manufacturing Company once again strongly recommends trying out and getting a feel for the AWS System before going straight to the field so you can get an understanding of what to expect.
Page 130: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS If hydraulic oil level is too low for safe HYDRAULIC SYSTEM operation, a warning message will appear on the Machine Display to alert you of low COMPONENTS hydraulic oil level. Press OK to acknowledge, shut down the engine immediately, and refill reservoir to proper level to avoid damage to the hydraulic systems.
Page 131 SECTION 5 – HYDRAULIC SYSTEMS • Level/Temp Sensor NOTE: Refer to the Maintenance and Storage Section elsewhere in this manual for information on filling the hydraulic oil reservoir and replacing hydraulic filters. Return Filter (Located inside filter housing on top of Oil Cooler hydraulic oil reservoir - open hood to access) (Located in front of engine -...
Page 132 SECTION 5 – HYDRAULIC SYSTEMS Tank Breather Cap Solution Pump (Located on top of hydraulic oil (Located beneath center of machine) reservoir - open hood to access) -Typical View -Typical View Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold (Located near center of machine)
Page 133: Reversible Fan - Variable Pitch
Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...
Page 134 SECTION 5 – HYDRAULIC SYSTEMS The Reversible Fan is a hydraulically- fan and can result in damage to the fan controlled variable pitch fan capable of blades, fan hub, and radiator core. rotating the fan blades to reduce or reverse 3.
Page 135: Tread Adjustment - Hydraulic
SECTION 5 – HYDRAULIC SYSTEMS TREAD ADJUSTMENT - NOTICE HYDRAULIC -If Equipped The machine must be in motion while NOTE: Refer to the Miscellaneous Section adjusting tread width. Failure to comply elsewhere in this manual for may result in machine damage. information on adjusting Manual Tread Width (if equipped).
Page 136 SECTION 5 – HYDRAULIC SYSTEMS 4. While driving one or two miles per hour (1.6 to 3.2 km/h), press and hold the desired Left or Right Tread Adjustment Button (located on the Machine Display “Tread Width Adjustments” screen) to move tread in or out as desired. NOTE: Both front and rear tread will extend/ retract when the corresponding Left and Right Tread Adjustment Buttons...
Page 137 SECTION 5 – HYDRAULIC SYSTEMS Tread Adjust Indicator Individual Tread Screen -Typical View 3. Survey your surroundings and allow 6. Release the Tread In or Out Button when yourself enough room to adjust the tread desired tread width is achieved. in either forward or reverse.
Page 138: Ladder
SECTION 5 – HYDRAULIC SYSTEMS CAUTION Upright ladder is not a service platform or step. • DO NOT step on the ladder while in the upright position. • DO NOT lower the ladder while anyone is on the ground near the machine. •...
Page 139: Pressure Washer
SECTION 5 – HYDRAULIC SYSTEMS Ladder -Typical View * Lowered position shown NOTE: When the Parking Brake is engaged, Hydrostatic Drive Control Handle a parking brake indicator (located on -Typical View the top left-hand side of each Machine Display page) and the •...
Page 140 SECTION 5 – HYDRAULIC SYSTEMS CAUTION Never tie open the spray wand trigger or start the machine with the spray wand unattended. High-pressure flow may cause the spray wand to become a projectile hazard, resulting in personal injury or property damage. CAUTION Wear goggles or a face shield to protect eyes from spray, chemicals, or back-...
Page 141 SECTION 5 – HYDRAULIC SYSTEMS Pump Maintenance NOTICE Do not run acids, petroleum-based solvents, highly chlorinated materials, or insecticides through the pressure washer pump. Failure to comply may result in internal component damage. Use only detergents formulated for use with pressure washers and follow the manufacturer’s instructions for use.
Page 142: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS BATTERIES WARNING Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Batteries (Located on the rear CAUTION right-hand side of machine) -Typical View...
Page 143: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS • Voltage - 12V only • CCA - 30 seconds at 0° F. (950) • Reserve Capacity - 185 minutes at 25 amps Storage Refer to “Storage” provided in the Maintenance and Storage Section elsewhere in this manual for further information.
Page 144 SECTION 6 – ELECTRICAL SYSTEMS Battery Disconnect Switch (Located on the rear mainframe) -Typical View NOTE: Turn the Battery Disconnect Switch OFF during long storage periods. NOTE: Final Tier 4 Engines - Allow the Diesel Exhaust Fluid (DEF) Recirculation Pump to finish running before turning the Battery Disconnect Switch off.
Page 145: Fuses And Relays
SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
Page 146 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
Page 147 SECTION 6 – ELECTRICAL SYSTEMS Final Tier 4 Engine Fuses and Relays Final Tier 4 Engine Fuse/Relay Block (Located beneath batteries on the rear right-hand side of machine) Device Placement -Typical View Pos. Ref. Device Part No. The following labels are affixed near the Mini Fuse ATM-15UNP-PEC engine fuse/relay block and provide...
Page 148 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Hood Actuator Fuse Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC...
Page 149: Fuse And Relay Ratings
SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located beneath cab) * Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front Fill Auxiliary Battery Power 2...
Page 150 SECTION 6 – ELECTRICAL SYSTEMS Fuses and Relays - Interior (Located rear of side console) * Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power Power Mirrors/Power Signal for Auxiliary Switched Power (beneath cab)
Page 151 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...
Page 152 SECTION 6 – ELECTRICAL SYSTEMS DEF Module Engine ECM Start Auxiliary Battery Power Diode Rating (Amps) Function Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter 6-11...
Page 153: Spray Systems
Hydraulic and electrical control systems are optimized for use of the spray boom attachment. Any modification to these systems may lead to unintended and uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing Company.
Page 154 (Located on the Machine Display) Power Lines Hydraulically folding the extensions of a 60/80-ft. or 60/90-ft. spray boom and shutting Hagie Manufacturing Company cannot off the outer sections essentially turns it into stress enough that extreme caution must be a 60-ft. spray boom.
Page 155 SECTION 7 – SPRAY SYSTEMS hydraulic circuit (located on the fold manifold) provides main fold boom breakaway in severe conditions. Main Boom Breakaway -Typical View To Reset the Main Boom Breakaway Recharging Breakaway Circuits • Once the boom has broken away and In the event that the main or outer boom movement has stopped, press the corre- fold section breaks away or the machine is...
Page 156 SECTION 7 – SPRAY SYSTEMS Outer Boom Breakaways The spray boom is equipped with a hydraulic outer breakaway circuit. When folded out as an 80 or 90-ft. spray boom, a one-way hydraulic circuit (located on the outer boom section) provides outer boom breakaway functions.
Page 157 SECTION 7 – SPRAY SYSTEMS Hydraulic Kick-Down Relief - Outer Boom Breakaways (Located on each outer boom section) -Typical View • Press and hold the corresponding Boom Attachment Button Extension Switch in the UP (Out) posi- (Located on the Machine Display tion until outer boom section has Main Menu Page) resumed spray position.
Page 158 SECTION 7 – SPRAY SYSTEMS the side console) DOWN to fold the boom in to the fully retracted position. Manual Fold Fold Extension Mode Boom State Screen CAUTION When “Auto” and “Fold Extensions” are activated, the boom will operate with the Booms will unfold even if they are still in Boom Extension Switches (located on the the boom cradle or are not horizontally...
Page 159 SECTION 7 – SPRAY SYSTEMS • Right Boom • Right • Left Boom Boom • Right • Left Boom Boom • Right • Left Boom Boom DOWN DOWN • Left Boom Attachment Button (Located on the Machine Display Main Menu Page) Left and Right-Hand Boom Switches (Located on the Hydrostatic 2.
Page 160 SECTION 7 – SPRAY SYSTEMS DOWN position to fold the outer fold sec- tions all the way IN. • Left Boom • Right Boom Extension Extension • Left Boom • Right Boom Boom Extension Switches - Left/Right Extension Extension (Located on the side console) -Typical View Boom Extension Switches - Left/Right (Located on the side console)
Page 161 SECTION 7 – SPRAY SYSTEMS Level Speed • Right Level Speed is the speed in which the Boom • Right • Left Boom boom wings travel up and down. Boom • On the “Boom State” screen, use the • Right •...
Page 162 SECTION 7 – SPRAY SYSTEMS • On the “Boom State” screen, use the slide bar (next to Lifted Height) to adjust to desired value. NOTE: Swipe slide bar to the right to increase value, or to the left to decrease value. Return to Height Indicator - UP (Located on the Machine Display Home Page - Field Mode)
Page 163 - Left or Right-Hand Boom Switch (Up/ Down) -If Equipped NOTE: In the event that the NORAC System NOTE: Hagie Manufacturing Company were to become inoperable, the Auto recommends turning the NORAC and Manual Fold functions will still Monitor OFF when traveling from operate.
Page 164 SECTION 7 – SPRAY SYSTEMS NORAC System Settings Soil/Crop Mode Soil Mode allows the sensors to read the -If Equipped height from the spray nozzles to the ground. (Sensitivity, Soil/Crop Mode, and Crop Mode allows the sensors to read the Target Height) height from the spray nozzles to the top of Sensitivity...
Page 165 SECTION 7 – SPRAY SYSTEMS Enabling NORAC through the End Row Management Switch -If Equipped 1. Program the End Row Management Switch (located on the Hydrostatic Drive Control Handle) through the Machine Display. Refer to “Machine Display” provided in the Cab Section elsewhere in this man- ual for initial setup instructions.
Page 166: Spray Boom - Rear
SECTION 7 – SPRAY SYSTEMS 6. On the Options Screen, ensure the • Rotate valve towards front of machine to supply solution to the front boom. “Remote Switches” option is selected. • Rotate valve in the upright (vertical) position to shut solution supply OFF.
Page 167 SECTION 7 – SPRAY SYSTEMS 7. Ensuring the boom mounting hardware 12. Align holes of the horizontal Rear Boom is aligned, hand-tighten the 1/2” Mount- Spray Section (K) with the holes of the ing Bolt (F) until snug. Rear Boom Tubing (E). 8.
Page 168: Solution System Components
SECTION 7 – SPRAY SYSTEMS SOLUTION SYSTEM COMPONENTS The Solution System is a constantly monitored, continuously adjusted computer- controlled system. The cab-mounted digital spray system console receives information from various inputs to help determine gallons per acre (GPA)/liters per hectare (l/ha) and gallons per minute (GPM)/liters per minute (l/min).
Page 169 SECTION 7 – SPRAY SYSTEMS Solution Tanks (2) Refer to the Spray System Console manufacturer’s operation manual for further (500 Gallons/1892 L, each) information on solution pump control. Solution Pump Switch The Solution Pump Switch (located on the side console) is used to turn on/off the Solution Pump.
Page 170 SECTION 7 – SPRAY SYSTEMS Solution Pump Indicator (Located on the Machine Display Home Page - Field Mode) Flow Meter (Located beneath machine Flow Meter inside right-hand frame rail) (TeeJet® 802) -Typical View The Flow Meter (located beneath machine inside right-hand frame rail) is a Pressure Gauge turbine-type with sapphire bearing and monitors the solution flow and sends...
Page 171 SECTION 7 – SPRAY SYSTEMS Valve Selector Switches - Left/Right (located on the side console and near the rear fill assembly). Solution Tank Valve Pressure Gauge (Located beneath each solution (Mounted on boom) tank on underside of machine) -Typical View -Typical View *Right-hand solution tank shown Solution Tank Drain Valves (2)
Page 172 SECTION 7 – SPRAY SYSTEMS Agitation Valve • Right The flow rate of the Agitation System is Tank controlled by an electric Agitation Valve (located near center of machine) to thoroughly mix solution in the tanks and regulate pressure and flow to the Jet Agitators.
Page 173 SECTION 7 – SPRAY SYSTEMS Jet Agitators (2) The Jet Agitators (located within the sump on each solution tank) are an integral part of the Agitation System. 1/4” nozzles are located on the end of each Jet Agitator (inside of the solution tank) and provide ample agitation and solution suspension.
Page 174 SECTION 7 – SPRAY SYSTEMS Rate Control Switches The Rate Control Switches (located on the side console) control the rate in which solution is applied through the spray booms. • Press ENABLE to allow the rate control- ler to control the application rate. •...
Page 175 SECTION 7 – SPRAY SYSTEMS Pump Speed/Rate Switches (Located on the side console) -Typical View NOTE: Increasing or decreasing pump Master Spray Switch speed will change the application (Located on the Hydrostatic rate through the rate controller. Drive Control Handle) Master Spray Switch -Typical View Boom Solution Valve Switches are...
Page 176 SECTION 7 – SPRAY SYSTEMS data and automatically makes adjustments In Manual Mode, the operator has control based on the target rate of application set by of the solution valves by manipulating the the operator. Boom Solution Valve Switches (located on the side console section keypad).
Page 177: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS • Stainless Riser Standard Rapid Stop Nozzle Body Nozzle Body Visit www.teejet.com for further Solution Line Strainer information. (Located beneath center of machine) -Typical View Section Strainers (80-Mesh Strainer Screens) Refer to “Service - Filters” provided in the Section Strainers are located throughout each boom section and filter impurities to aid Maintenance and Storage Section elsewhere...
Page 178 SECTION 7 – SPRAY SYSTEMS Solution Pump Switch or the Boom Solution Valve Switches, unless you are ready to begin spray application. Getting Started 1. Calibrate the Spray System Console (refer to the manufacturer’s operation manual for calibration instructions). 2. Ensure there is adequate amount of solution in the tanks.
Page 179 SECTION 7 – SPRAY SYSTEMS • Main Tank • Pump Indicators Speed/Rate Switches • Rate Control Switches Rate Control and Pump Speed/Rate Switches • Agitation Valve (Located on the side console) Pressure Indicator -Typical View Main Tank/Agitation Valve Pressure Indicators 10.
Page 180 SECTION 7 – SPRAY SYSTEMS Master Spray Indicator (Located on the Machine Display Home Page - Field Mode) Solution Pump Switch (Located on the side console) 12. Press the individual Boom Solution Valve -Typical View Switches (located on the side console) to the ON (non-illuminated) position.
Page 181: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS Selector, and Agitation Valve Switches until solution is refilled. • Right Fence Indicator FENCE ROW APPLICATOR To Operate the Fence Row Nozzles • Left Fence NOTE: Boom Solution Valves 1 or 7 must be in the ON position in order to enable Indicator the Fence Row Switches.
Page 182: Filling Your Solution Tanks
SECTION 7 – SPRAY SYSTEMS FILLING YOUR SOLUTION TANKS Rear Nozzle Switch (Located on the side console) -Typical View CAUTION Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. Rear Nozzle Indicator (Located on the Machine Display Home Page - Field Mode)
Page 183 SECTION 7 – SPRAY SYSTEMS (Left Tank) (Right Tank) Solution Pump Vent Line/Check Valve -Typical View Filling the Solution Tanks Rear Fill Assembly NOTE: Solution Tank Capacity = 500 gallons (Located near ladder) (1892 L)/each -Typical View 2. Rotate the Solution Tank Fill Valve (B) in NOTICE the OPEN (counter-clockwise) position.
Page 184 SECTION 7 – SPRAY SYSTEMS Solution Tank Sight Gauge (2) (Located on top of each solution tank) -Typical View 4. When finished filling the tank(s), press both Tank Valve Switch(es) (C) in the UP Rear Fill Assembly (On) position. (Located near ladder) 5.
Page 185: Draining Your Solution Tanks
SECTION 7 – SPRAY SYSTEMS 3. When finished filling the tank, rotate the Rinse Tank Fill Valve (E) in the CAUTION CLOSED (clockwise) position. 4. Remove fresh water supply connection from the Rinse Tank Fill Port (D). Wear the appropriate clothing and 5.
Page 186: Rinse System
SECTION 7 – SPRAY SYSTEMS 6. Remove hose from the Solution Tank Discharge Outlet. • Right 7. Repeat on opposite solution tank if nec- Tank essary. RINSE SYSTEM Your machine is equipped with a spin ball- type Rinse System (two rotating rinse balls located inside of each solution tank) to easily •...
Page 187 SECTION 7 – SPRAY SYSTEMS 2. Press the Tank Rinse Switch (located on the side console) in the UP (On) position NOTICE to rinse the solution tanks. Never attempt to operate the Rinse System without fresh water in the rinse tank.
Page 188 SECTION 7 – SPRAY SYSTEMS 3. Press and hold the Agitation Valve Switch (located on the side console) in the UP (Open) position. Manual “MAN” Rate Control Switch (Located on the side console) -Typical View 6. Press the “+” Pump Speed/Rate Switch (located on the side console) to increase Agitation Valve Switch solution pressure to desired PSI (bar).
Page 189 SECTION 7 – SPRAY SYSTEMS 2. Press the Tank Valve Selector Switches - Left and Right (located on the side con- • Right sole) in the UP (Main Tank) position. Tank 3. Press the Boom Solution Valve Switches (located on the side console) in the ON position.
Page 190: Solution Pump Re-Priming
SECTION 7 – SPRAY SYSTEMS “+” Pump Speed/Rate Switch (Located on the side console) -Typical View 4. Press the Master Spray Switch (located Master Spray Switch on the Hydrostatic Drive Control Handle) in the OFF position. (Located on the Hydrostatic Drive Control Handle) 5.
Page 191 SECTION 7 – SPRAY SYSTEMS 7. Press both Tank Valve Selector Switches (Left/Right) in the UP (Main Tank) position. Re-Priming the Solution Pump (Re-Prime Kit) - If Equipped Scenario A - one solution tank runs empty when there is product in the other solution tank 1.
Page 192 SECTION 7 – SPRAY SYSTEMS NOTE: This will allow air to run into solution tank and will later turn into an air and water mixture. • Right Tank • Left Tank Tank Valve Selector Switches - Left/Right Re-Priming Air Valve (Located on the side console) (Located on top of the -Typical View...
Page 193 SECTION 7 – SPRAY SYSTEMS • Right Tank • Left Tank Solution Pump Switch Tank Valve Selector Switches - Left/Right (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press and Hold the Agitation Valve 4.
Page 194: Foam Marker System
SECTION 7 – SPRAY SYSTEMS the suction side can be pumped through the agitation system without the pump losing prime. If prime is lost while trying to cycle through agitation, repeat the procedure. FOAM MARKER SYSTEM - If Equipped CAUTION Maximum foam regulator pressure is 20 PSI (1.4 bar).
Page 195 SECTION 7 – SPRAY SYSTEMS - Filters” provided in the Maintenance and Storage Section elsewhere in this manual for further information. Foam Marker Control Panel The Foam Marker Control Panel is conveniently located within the fuel-rinse module (FRM) compartment - lift lid to access.
Page 196 SECTION 7 – SPRAY SYSTEMS Pressure Adjustment Foam Drop Configuration Air pressure may be adjusted by operating the Air Pressure Regulator (located on the Foam Marker Control Panel). Regulator air input comes from the air tank on the machine. • Pull the Air Pressure Regulator OUT and rotate the dial in the “counter-clockwise”...
Page 197: Eductor System
SECTION 7 – SPRAY SYSTEMS EDUCTOR SYSTEM -If Equipped CAUTION Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. Eductor Tank (A) • Capacity = 8 gallons (30L) •...
Page 198 SECTION 7 – SPRAY SYSTEMS Venturi Valve (E) The Venturi Valve controls flow through the venturi (the tee-fitting located below the Eductor Tank Valve). NOTE: The Venturi Valve should remain closed unless the Eductor is in use. Eductor Tank Valve (F) The Eductor Tank Valve is used to pull chemical from the Eductor.
Page 199 SECTION 7 – SPRAY SYSTEMS NOTICE Do not allow the solution pump to run continuously while the boom solution valve switches are off. Failure to comply will generate overheating, causing severe pump damage and will void the warranty. Solution Pump Indicator (Located on the Machine Display Home Page - Field Mode) 5.
Page 200 SECTION 7 – SPRAY SYSTEMS eductor tank) in the CLOSED (Off) posi- tion. 10. Rotate the Venturi Valve (located on the side of the eductor tank) in the CLOSED (counter-clockwise) position. 11. Rotate the Eductor Valves (located beneath each solution tank) in the CLOSED (clockwise) position.
Page 201: Modular Injection System
The direct Modular Injection System can be ordered and installed during production or aftermarket on DTS10 machines. The system is offered in the following configurations: • One Chemical Tank/One Injection Pump • Two Chemical Tanks/Two Injection Pumps NOTE: Chemical Tank Capacity = 45 gallons (170 L)/each.
Page 202 SECTION 7 – SPRAY SYSTEMS The Modular Injection System accurately injects concentrated chemical, where it is then mixed with water (stored in the main tanks) just prior to being applied. Therefore, there is no need to pre-mix chemicals beforehand. There is also no need to dispose of any remaining chemical mixture at the end of use, as unused chemical may remain stored in the chemical tank(s).
Page 203 SECTION 7 – SPRAY SYSTEMS 3-Way Valve Handle Flow Positions Refer to the following illustration to determine correct valve handle orientation when operating the various 3-way valves with this system. Fill Port Lid Filling the Chemical Tank(s) (Located on top of chemical tank) 1.
Page 204 SECTION 7 – SPRAY SYSTEMS 2. Ensure there is adequate amount of solution in the chemical tank(s) and water in the main tanks. 3. Rotate the Outlet Selector Valve(s) (located on the front of injection pump(s)) to the “TO BOOM” position. Inlet Selector Valve(s) (Located near the bottom right-hand side of chemical tank(s))
Page 205 SECTION 7 – SPRAY SYSTEMS Main Tank Indicators Field/Road Button (Located on the (Located on the Machine Display Home Page - Field Mode) Machine Display Home Page) 8. Position boom to desired position. 10. Press desired Rate Control Switch 9. Press the Tank Valve Selector (located on the side console).
Page 206 SECTION 7 – SPRAY SYSTEMS • Pump Speed/ Rate Switches • Rate Control Switches Rate Control and Pump Speed/Rate Switches (Located on the side console) Solution Pump Switch -Typical View (Located on the side console) -Typical View 11. Press the Solution Pump Switch (located on the side console) in the UP (On) posi- 12.
Page 207 SECTION 7 – SPRAY SYSTEMS Tank Valve Selector Switches until solu- tion is refilled. Injection Pump Calibration 1. Calibrate the Injection Pump(s) (located near the bottom of chemical tank(s)). NOTE: Refer to the Raven manufacturer’s operation manual for information on injection pump calibration.
Page 208 SECTION 7 – SPRAY SYSTEMS NOTE: Refer to the provided label for valve handle orientation. See following illustration. Inlet Selector Valve(s) (Located near the bottom right-hand side of chemical tank(s)) 4. When pump calibration is complete, -Typical View rotate the Outlet Selector Valve(s) to the “TO BOOM”...
Page 209 SECTION 7 – SPRAY SYSTEMS Flow Indicators (Located on the exterior right-hand side of cab) In-Line Suction Strainer(s) -Typical View (Located in front of injection pump(s)) * 2-pump configuration shown -Typical View * 1-tank/1-pump configuration shown Rinsing the Supply Lines and Injection Pump(s) Flow Indicators If chemical remains in the tank(s) at the...
Page 210 SECTION 7 – SPRAY SYSTEMS Draining the Chemical Tank(s) NOTICE Drain chemicals into an adequately sized and clearly labeled container, ensuring lid is tightly closed. 1. Ensure the Tank Drain Valve (located beneath the chemical tank) is in the CLOSED (Off) position. Inlet Selector Valve(s) (Located near the bottom right-hand side of chemical tank(s))
Page 211: Application
SECTION 7 – SPRAY SYSTEMS Determine the speed in which the sprayer will travel when applying chemicals. To select the best speed, consider the lay of the land, condition of the soil, type of crop, height of crop, etc. Remember that the performance of the nozzles (spray tips) and spray system are dependent on the performance of the operator.
Page 212 SECTION 7 – SPRAY SYSTEMS 2. The speed in which you intend to travel • 20 GPA (187 l/ha) (liquid other than when applying chemical and nozzle water) x 1.13 (conversion factor) = spacing (distance between nozzles). 22.6 GPA (211.3 l/ha) (water). 3.
Page 213 SECTION 7 – SPRAY SYSTEMS English to Metric Conversion • Gallons per Acre (GPA) x 9.354 = Liters per Hectare (l/ha) • Gallons per Minute (GPM) x 3.785 = Liters per Minute (l/min) Metric to English Conversion • Liters per Hectare (l/ha) x .1069 = Gallons per Acre (GPA) •...
Page 214 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
Page 215 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 216 SECTION 7 – SPRAY SYSTEMS 0.92 18.2 1.06 1.30 1.50 1.68 1.84 2.05 2.25 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-64...
Page 217 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 218 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
Page 219 SECTION 7 – SPRAY SYSTEMS 3.42 1283 4.19 1571 1048 4.83 1811 1208 5.92 2220 1480 1110 6.84 2565 1710 1283 1026 7.64 2865 1910 1433 1146 8.37 3139 2093 1569 1256 1046 9.04 3390 2260 1695 1356 1130 4.56 1710 1140 5.58...
Page 220 SECTION 7 – SPRAY SYSTEMS Calculating Spray Width The spray section widths will need to be entered into the spray system console during initial set-up. No matter what the length of the boom is or how many spray sections it has, the formula for calculating section widths are the same.
Page 221: Maintenance And Storage
SECTION 8 – MAINTENANCE AND STORAGE SERVICE - FLUIDS NOTICE Hydraulic Oil Remove all chemical residue from the NOTICE work area before performing service/ maintenance. Ensure area is clean before changing hydraulic oil and filters to avoid NOTICE contamination, such as dirt and debris. Failure to comply may result in severe hydraulic system damage.
Page 222 SECTION 8 – MAINTENANCE AND STORAGE • Hydraulic Oil Level FULL Low Hydraulic Oil Level Warning Message (Located on the Machine Display) • Hydraulic Oil NOTE: Replace hydraulic oil every 1,000 Level LOW hours of operation. Filling the Hydraulic Oil Reservoir Capacity •...
Page 223 Capacity • 27 oz. (.8L)/each Type • Hagie Manufacturing Company recom- mends Mobil Delvac™ synthetic gear oil (75W-90) with EP features (complying Filling Tank Through Hydraulic Oil Fill Port with API GL-5/MT-1 specifications). -Typical View To check the oil level: •...
Page 224 SECTION 8 – MAINTENANCE AND STORAGE -Typical View 4. Reinstall plugs and torque to 35 ft.-lbs. To change the oil: NOTE: Wheel hub oil should be changed after the first 50 hours of operation. After that, it should be changed every 250 hours of operation or yearly, whichever occurs first.
Page 225 SECTION 8 – MAINTENANCE AND STORAGE General Maintenance NOTICE Failure to rotate the wheel hub and disperse oil may cause rusting and internal wheel hub damage. If your machine is going to sit unused for an extended period of time, occasionally rotate the wheel hubs by driving the machine forward and backward - at least half of a tire Engine Oil Dipstick...
Page 226 SECTION 8 – MAINTENANCE AND STORAGE Check the DEF Gauge (located on the cab A-post or on the Machine Display “Engine Diagnostics” screen) daily. Add just enough DEF to keep the DEF tank full. DEF Indicator Lamp Status • When DEF level reaches 10% (indicated on the DEF Gauge), DEF Indicator Lamp will illuminate.
Page 227 SECTION 8 – MAINTENANCE AND STORAGE NOTE: When storing DEF in higher temperatures for an extended period of time, the shelf life will be reduced by approximately 6 months for every 9° F (5° C) above the highest storage temperature as previously listed. Long-term DEF storage in a machine (in excess of 6 months) is not recommended.
Page 228: Cooling System
SECTION 8 – MAINTENANCE AND STORAGE DEF will freeze around 12° F (-11° C). The Checking Coolant Level/ DEF system on the machine is designed to Concentration accommodate this and does not require any operator intervention. DEF Disposal Check with local authority regulations on proper DEF disposal requirements.
Page 229 SECTION 8 – MAINTENANCE AND STORAGE Changing Coolant CAUTION COOLING SYSTEM REQUIRES SPECIAL FILL PROCEDURE • Open cab heater water valve by turning the cab temperature knob to “Heat” with ignition on. • Fill radiator to bottom of fill neck using 50/50 EG coolant mixture.
Page 230 SECTION 8 – MAINTENANCE AND STORAGE Air Conditioning DO NOT fill fuel tank completely. Fuel can expand and run over. Wipe up all spilled fuel and clean with detergent and water before starting the engine. NOTICE Capacity • Fuel Tank Capacity = 100 gal. (378.5L) Charge with R-134A only.
Page 231: Service - Filters
SECTION 8 – MAINTENANCE AND STORAGE SERVICE - FILTERS Engine Air Intake The Engine Air Intake Filter is located along the platform on the left-hand side of machine (open hood to access). A/C Charge Ports (Located on right-hand side of engine) -Typical View Windshield Washer Fluid The Windshield Washer Fluid Reservoir is...
Page 232 SECTION 8 – MAINTENANCE AND STORAGE Replacement • Press the Fan Reverse Button (located on the Machine Display Main Menu Your machine is equipped with a Filter Page) to navigate to the “Engine Fan Minder® to notify you of filter element Control”...
Page 233 SECTION 8 – MAINTENANCE AND STORAGE To Reinstall the Radiator Screen • At a slight angle, install the lower screen pins into the pin cradles (located near the bottom of the cooling pack), as shown in the following illustration. Engine Scoop Spring Clips (Located on the top left and right-hand side of inside scoop) -Typical View...
Page 234 SECTION 8 – MAINTENANCE AND STORAGE NOTE: Cummins® recommends specific high performance fuel filters, which will aid in achieving optimum engine performance and efficiency. Refer to the engine manufacturer’s operation manual for further information and specifications. Diesel Exhaust Fluid (DEF) Supply Module Filter (Final Tier 4 Engines) The DEF Supply Module Filter (located...
Page 235 SECTION 8 – MAINTENANCE AND STORAGE Return Filter Housing (Located on top of hydraulic oil reservoir - open hood to access) -Typical View DEF Supply Module Filter (Close up view) 2. Remove Return Filter Housing cover and -Typical View set aside. 3.
Page 236 SECTION 8 – MAINTENANCE AND STORAGE 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter. NOTE: Hand-tighten filter until it makes contact with the o-ring, then tighten half a turn further.
Page 237 SECTION 8 – MAINTENANCE AND STORAGE Strainers NOTE: Wear appropriate PPE while removing and cleaning the strainer (Refer to your Parts Manual for specific screen. location and replacement part numbers) Solution Line Strainer (50-Mesh Strainer Screen) CAUTION Ensure the Solution and Agitation Valves are CLOSED before servicing the Solution Line Strainer.
Page 238 SECTION 8 – MAINTENANCE AND STORAGE NOTICE Ensure engine is turned OFF before servicing the RESPA Cab Filtration System. NOTICE When cleaning your machine, care should be taken to prevent high- pressure water or air from entering the RESPA Filtration System ejection slots. When replacing the slotted filter, do not point ejection slots at a solid surface in Foam Marker Strainer...
Page 239 SECTION 8 – MAINTENANCE AND STORAGE 6. Wipe off any loose debris around the fil- ter housing using a clean cloth. NOTE: DO NOT used compressed air to clean the filter housing. 7. Before installing the new filter, inspect the RESPA Cab Filtration System and replacement filter for proper operation.
Page 240 SECTION 8 – MAINTENANCE AND STORAGE Flange Clamp - Top (Located near the top of Mounting Bolts (4) the RESPA filtration unit) (Two located on each side of access -Typical View panel on the right-hand side of cab) -Typical View 2.
Page 241 SECTION 8 – MAINTENANCE AND STORAGE Charcoal Filter -Typical View Security Screw 8. Replace Charcoal Filter and reverse (Located along the inside steps to reinstall. of filter compartment) -Typical View Recirculation Filter A Recirculation Filter is located along the 6. Remove the Filter Bracket (located along right-hand side of compartment (accessible the right-hand side of charcoal filter) and after the Charcoal Filter has been removed).
Page 242: Service - Lubrication
SECTION 8 – MAINTENANCE AND STORAGE Tower Bearing SERVICE - LUBRICATION (Front and Rear Legs) • Lubricate daily, or as needed. NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage. NOTICE Tower Bearing Grease Zerks (Located on the front and rear legs) SD Polyurea grease (complying with -Typical View...
Page 243 SECTION 8 – MAINTENANCE AND STORAGE Coat with grease approximately 30” (76 cm) • (1) Upper Bearing Grease Zerk • (2) Lower Tread Adjust Bearing Slide Path (4) Bearing (Located on each leg) Grease -Typical View Zerks NOTE: During late season crop applications, the grease may possibly be wiped away due to the passing of crop Leg Bearing Grease Zerks...
Page 244: Service - Engine Drive Belt
SECTION 8 – MAINTENANCE AND STORAGE Inspection • Visually inspect the Engine Drive Belt daily. • Check the belt for intersecting cracks. See following illustration. -Typical View NOTE: Transverse cracks (across the belt Outer Fold Joint Rod End Grease Zerks width) are acceptable.
Page 245 SECTION 8 – MAINTENANCE AND STORAGE To Install Wheel/Tire Assembly onto the Wheel Hub 1. Ensure threads are thoroughly cleaned Lug Nut Installation of rust and dirt. -Typical View NOTE: Ensure threads are properly 6. Start all of the lug nuts and tighten until lubricated.
Page 246 SECTION 8 – MAINTENANCE AND STORAGE 8. Repeat the same sequence to 185 ft.- lbs. NOTE: If the wheel turns during lug nut torquing, lower machine to the ground - just enough for the tire to touch and prevent rotation. Or, more preferably, place a suitable wedge between the tire and the ground.
Page 247: Service - Toe-In
SECTION 8 – MAINTENANCE AND STORAGE • Tread Adjust • Jam Nut Bearing Plate • Tread Adjust Bearing Bolt Axle Tube • Leg “X” Pattern -Typical View 3. Repeat pattern 3 to 4 times until the last sequence shows no movement of the bolts to achieve desired torque.
Page 248 SECTION 8 – MAINTENANCE AND STORAGE To Phase the Steering Cylinders NOTICE Disconnect cylinders from legs before aligning the wheels. Separating the hydraulic components (cylinders) from the mechanical components (position of Front Wheels wheels) is a critical step to improve the toe-in procedure.
Page 249: Service - Miscellaneous
SECTION 8 – MAINTENANCE AND STORAGE centered and in phase. Rear Wheels This is not required for All-Wheel NOTE: Rear wheels should be set to 0.0” Steer (AWS) machines, as the cylinder (0.0 cm) toe in/out. position sensors can be used to cen- 15.
Page 250 SECTION 8 – MAINTENANCE AND STORAGE • Inspect Air Bags daily for leaks and/or cracking. If an Air Bag is low, check the bag for any punctures or leaks. • Inspect the Air Dryer cartridge every 50 hours of operation to ensure that it is purging with compressor load.
Page 251 SECTION 8 – MAINTENANCE AND STORAGE Tire Pressure CAUTION When inflating tire, use an extension with an in-line air gauge and attach air chuck. This will allow the operator to stand clear of tire sidewall explosion trajectory. Tank Drain Valve (Main) •...
Page 252 SECTION 8 – MAINTENANCE AND STORAGE • Tire Valve Stem -Typical View 3. Check tire pressure and inflate as desired. 4. Reverse steps to reinstall wheel access Nozzle Diaphragms and Spray Tips panel. -Typical View Spray Booms Wiper Blade CAUTION NOTICE Never place a spray tip/nozzle to your Use a sturdy stationary ladder to safely...
Page 253 SECTION 8 – MAINTENANCE AND STORAGE Windshield Washer Fluid Spray Nozzle (Located near top of exterior cab) -Typical View Washing the Machine Wash the machine daily to remove any harmful chemical residue, which can be corrosive to paint and steel. NOTE: Always wash machine thoroughly after applying liquid nitrogen.
Page 254: Service Intervals
SECTION 8 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check Hydraulic Reservoir Level...
Page 255 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Fill Windshield Washer Fluid Reservoir Clean Radiator Grille Screen Change Engine Drive Belt Charge A/C Compressor * Change Air Intake Filter (Filter Minder) Clean/Replace Solution Line Strainer...
Page 256: Storage
SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Change Wheel Hub Oil Change Engine Oil Change Engine Oil Filter Change Primary Fuel Filter (Water Separator) Change Secondary Fuel Filter Change Hydraulic Return Filter...
Page 257 SECTION 8 – MAINTENANCE AND STORAGE Winterization engine to operating temperature and recheck level. To winterize the spray system, it is 3. Add a fuel stabilizer to the fuel and fill the recommended that you use an tank. environmentally safe RV-type antifreeze and 4.
Page 258 SECTION 8 – MAINTENANCE AND STORAGE 5. Check the engine oil, hydraulic oil, and engine coolant levels, and add if neces- • Fill Lid sary. NOTE: A mixture of 50/50 water/antifreeze will cool adequately in the summer, as well as protect in winter. 6.
Page 259: Miscellaneous
SECTION 9 – MISCELLANEOUS TRANSPORTING CAUTION When driving the machine on a public roadway or elsewhere, be aware of any situation where the sprayer will be passing Avoid collisions. Before transporting under an object with a clearance lower than machine on a public roadway, check and the transporting height of the machine.
Page 260 SECTION 9 – MISCELLANEOUS NOTE: Always cradle the booms before traveling, transporting, or parking for an extended period of time. • Fold the outer boom extensions IN. • Raise the transom all the way UP. • Fold main boom sections IN toward the machine.
Page 261 SECTION 9 – MISCELLANEOUS or wheel hub damage and will void the 8. Secure the sprayer onto the trailer using warranty. the recommended securement restraints (see trailer manufacturer’s operation manual). Transporting Machine Using 9. Cover or remove the SMV (Slow Moving Trailer Vehicle) and SIS (Speed Indicator Sym- bol) emblems when traveling over 30...
Page 262: Lifting Your Machine
SECTION 9 – MISCELLANEOUS There are four (4) designated lifting points LIFTING YOUR MACHINE on the machine. These points are located on the frame near each leg and are equipped with containment rings for safe jack location. WARNING Do not lift machine by more than one or two lifting points at the same time.
Page 263 SECTION 9 – MISCELLANEOUS Insert Jack Around Lifting Align Jack with Lifting Point Containment Ring Point Containment Ring -Typical View -Typical View 6. Once jack is fully seated around the Lift- 4. Connect air supply to jack. ing Point Containment Ring, continue to 5.
Page 264: Air Suspension Exhaust
SECTION 9 – MISCELLANEOUS Air Bag Connection Hose (Located on top of each air bag) -Typical View Lock Pin Installation -Typical View VISCOUS CLUTCH FAN 8. Reverse steps to lower machine. -If Equipped NOTE: If your machine is equipped with the Variable Pitch Reversible Fan, refer AIR SUSPENSION to the Hydraulic Section elsewhere in...
Page 265 Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...
Page 266: Hand Wash System
SECTION 9 – MISCELLANEOUS cleaning mode operation. The result of this airflow is a strong vacuum effect that CAUTION can suck in items that are located inside or around the engine compartment fan. 5. To ensure maximum efficiency, start with The Hand Wash System is not a a clean cooling system free of debris, substitute for Personal Protective...
Page 267 SECTION 9 – MISCELLANEOUS • Remove the Hand Wash Fill Lid (located on top of the hand wash reservoir) and pour fresh water into opening. • Fill Lid • Sight Gauge Hand Wash Valve (Left-Hand Platform Handrail) -Typical View Hand Wash Reservoir (Located on the left-hand platform handrail) -Typical View NOTE: A sight gauge is located on the side...
Page 268: Electric Hood
SECTION 9 – MISCELLANEOUS ELECTRIC HOOD NOTICE Do not operate machine with the hood open. Failure to comply may result in property damage. The rear hood is equipped with an electric hood actuator, which allows the hood to be opened and closed by the touch of a switch. To Open Hood Rear Hood •...
Page 269: Front End Access
SECTION 9 – MISCELLANEOUS FRONT END ACCESS Your machine is featured with a fiberglass front end cap, which can be lowered to access items such as: • Steering Valve • Auto Steer Connection to Steering Valve • Steering Angle Sensor Absolute (SASA) Sensor •...
Page 270: Tread Adjustment - Manual
SECTION 9 – MISCELLANEOUS WARNING Ensure the solution tanks are empty and the booms are cradled before adjusting manual tread width. Failure to comply may result in injury or death. CAUTION Front End Cap Ensure the machine is on level ground (Lowered position shown) where there are no ditches or valleys to -Typical View...
Page 271 SECTION 9 – MISCELLANEOUS Tread Adjust Slide Path (Located on each leg) -Typical View 6. Loosen the front and rear Tread Adjust Bearing Bolts (located on each leg) on one side of the machine only. Tread Adjust Bearing Bolts - Top/Side (Located on each leg) -Typical View 7.
Page 272 SECTION 9 – MISCELLANEOUS NOTE: Refer to “Lifting Your Machine” provided elsewhere in this section for further information. 10. Loosen the lock nut on the end of each front and rear Tread Adjust Turnbuckle Rod (located between the frame and leg - on the side of machine in which tread is being adjusted).
Page 273: Tall Crop Package - Installation
SECTION 9 – MISCELLANEOUS 12. Re-tighten the front and rear Tread • Retaining Adjust Bearing Bolts. Bracket 13. Re-tighten lock nut on the front and rear • Hanger Pin Tread Adjust Turnbuckle Rods. 14. Carefully lower machine to ground. 15. Repeat procedure to adjust tread width on opposite side of machine.
Page 274 SECTION 9 – MISCELLANEOUS Assemble/Install Rear Brush Curtain Securement Pin (Installed into Hanger Pin) -Typical View 6. Using a 1/2” wrench or socket, tighten Rear Brush Curtain the belly shield nuts and bolts, as shown. -Typical View * View shown from bottom side of machine 8.
Page 275 SECTION 9 – MISCELLANEOUS NOTE: Ensure Curtain Mounting Bracket bend is facing UP, as shown in the following photo. • Hanger/Securement Pins Brush Curtain Mounted to Rear Cross Tube -Typical View 15. Raise Brush Curtain and position the edge of curtain on top of the Hood Pivot Tube.
Page 276 SECTION 9 – MISCELLANEOUS Brush Curtain Installation -Typical View Crop Divider Installation -Typical View Installing Crop Dividers 4. Repeat steps to install remaining Crop 1. Align the holes of the crop divider mount- Dividers. ing plate assembly with the holes located on the inside lower leg assembly.
Page 277 SECTION 9 – MISCELLANEOUS Hub Cap Adapter Plate -Typical View Hub Cap Adapter Weldment -Typical View 4. Perform Steps 1-3 to install remaining adapter plates, ensuring only two (2) lug 6. Install 1/2” bolt through the hub cap nuts are removed from the wheel bolts at adapter assembly.
Page 278 SECTION 9 – MISCELLANEOUS 9. Tighten with a 5/16” hex wrench. NOTE: Repeat for each adapter assembly location around the wheel hub. 10. Install Valve Stem Access Panel to the Wheel Cover. 11. With the hole openings aligned, install a 1/4”...
Page 279 SECTION 9 – MISCELLANEOUS 14. Install 1/4” bolt through access panel and wheel cover, tightening with a 5/32” Allen wrench. 15. Wheel cover installation complete. Wheel Cover Installation -Typical View 9-21...
Page 280: Troubleshooting
SECTION 9 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
Page 281 SECTION 9 – MISCELLANEOUS Erratic reading on pressure • Orifice in back of gauge clogged • Remove gauge, clean orifice, gauge • Faulty gauge reinstall • Air leak in suction line • Replace gauge • Inspect and tighten all fittings in •...
Page 282 SECTION 9 – MISCELLANEOUS Entire hydraulic system fails to • Oil level in hydraulic reservoir • Fill hydraulic reservoir to proper function too low level with approved oil • Auxiliary hydraulic system • Contact your local John Deere failure dealer for assistance Noisy hydraulic pump •...
Page 283 Rinse System ........7-34 Rotating Beacon ........2-7 Safety Decals ........2-9 Safety Messages Used In This Manual ..........1-2 Safety Precautions ........2-1 Seat - Instructor ........3-7 © 2018-19 Hagie Manufacturing Company. Clarion, Iowa USA Hagie Manufacturing Company 721 Central Avenue West Clarion, IA 50525...
Page 284 NOTES...
Page 285 NOTES...
Page 286 NOTES...

Hagie DTS10 Operator's Manual

1 Introduction

2 Safety and Precautions

3 Cab

4 Engine and Drive Systems

5 Hydraulic Systems

6 Electrical Systems

7 Spray Systems

8 Maintenance and Storage

9 Miscellaneous

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Hagie DTS10

Summary of Contents for Hagie DTS10

Table of Contents