Hagie DTS 10 Manual

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Summary of Contents for Hagie DTS 10

Page 1: Table Of Contents
TABLE OF CONTENTS 1 – INTRODUCTION A Word From Hagie Manufacturing Company ................1-1 About This Manual ........................... 1-1 Safety Messages Used In This Manual ..................... 1-2 Service and Assistance ........................1-2 Reporting Accidents, Injuries, or Safety Concerns ................1-2 Identification .............................
Page 2 TABLE OF CONTENTS Application ............................7-20 8 – MAINTENANCE AND STORAGE Service - Fluids ..........................8-1 Service - Filters ..........................8-7 Service - Lubrication ........................8-11 Service - Belts ..........................8-14 Service - Bolt Torque ........................8-14 Service - Toe-In ..........................8-16 Service - Tires ..........................
Page 3: Introduction
Information described in this manual was NOTE: The user is responsible for inspecting the correct at the time of printing. Because of Hagie machine and having parts repaired or Manufacturing Company’s continuous product replaced when continued use of the...
Page 4: Safety Messages Used In This Manual
CONCERNS in serious injury or death. Should an accident or injury occur involving the use of a Hagie product, or if you WARNING have a product safety concern, report such information directly to Hagie Customer Support at (800) 247-4885.
Page 5 SECTION 1 – INTRODUCTION For further identification, the engine and hydrostatic pumps each have serial numbers, the wheel motors have identification tags, and the planetary wheel hubs have identification plates that describe the type of mount and gear ratio. To ensure prompt, efficient service when ordering parts or requesting service repairs, record the serial numbers and identification numbers in the following spaces provided.
Page 6 SECTION 1 – INTRODUCTION Front Wheel Motor Rear Wheel Motor Wheel Motor Identification Plates -Typical View Left Front: ____________________ Right Front: ___________________ Left Rear (w/sensor): _________________ Right Rear (w/o sensor): _______________ Wheel Hubs The wheel hubs each have an identification plate mounted on the front of hub that provides hub serial number, as well as other manufacturer information, including gear ratio.
Page 7: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: 90-ft. boom and 290/95 R34 tires used for the following machine dimensions. Detail Description Specification Overall Machine Height** • 133”/337.8 cm (from top of cab) • 152”/386.1 cm (from top of boom) NOTE: Sprayer height does not include the cab- mounted optional GPS unit.
Page 8 * Tread width is measured at half (1/2) the tire height. General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight do not consider options.
Page 9 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: 90-ft. boom and 290/95 R34 tires used for the following machine dimensions. Detail Description Specification Wheel Base 140” (355.6 cm) Static Loaded Hub Height 26” (66 cm) Overall Sprayer Height (from middle of GPS unit) 138.5”...
Page 10 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
Page 11 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer ® Cummins Model 6BTA 6.7 QSB (turbo charged) Type In-Line, Liquid Cooled Number of Cylinders Displacement 6.7 Liter (408.9 c.i.) Horse Power 215 (intermittent) Fuel Type No. 1 or 2 Diesel Fuel System Filtered, Direct-Injected Air Cleaner Dry-Type, Dual Element...
Page 12 • Glycerin Filled (100 PSI/6.9 bar) • Monitor • Raven 4600 (GPS ready) • Fence Row Nozzle • Standard Foam Marker System Make Hagie Foam Marker Type Live Air Rinse System Spray System Rinse Standard (Solution Tanks, Pump, Booms) High-Pressure Wash System...
Page 13 SECTION 1 – INTRODUCTION Fuses • Rinse System Power/Gauges • 10 AMP • Hydraulic Tread Adjust/Seat • 20 AMP • Spray Solution Valves • 10 AMP • Flow Control/Agitation/Boom Folding Controls • 10 AMP • Fuel/Brake • 15 AMP • AM/FM Radio •...
Page 14 SECTION 1 – INTRODUCTION Instruments • Dial Gauges • Hour Meter • Fuel • Temperature • Alternator • Oil Pressure • Speedometer (MPH-km/h) • Digital Gauge • Tachometer (RPM) • Engine Warnings • Filter Minder ® • Engine Air Filter Restriction Monitor •...
Page 15 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max PSI) (inches) (lbs.) (inches) Radius* (inches) Plate Speed) (inches) 290/95R34 Goodyear® DT730 131A8/B 11.1 4,300 55.4...
Page 16 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 290/95R34 Goodyear 1,650 2,040 2,340 2,680 3,000 3,300 3,640 3,860 4,080 4,300 DT730 2,150 2,470 2,835 3,200 3,530 3,860 4,080 4,300 4,540 320/85R34 Michelin Agribib 320/85R34 Goodyear...
Page 17: 2015 Product Warranty
Hagie Manufacturing Company shall not be responsible for repairs or replacements which are necessi- tated, in whole or in part; by the use of parts not manufactured by or obtainable from Hagie Manufacturing Company nor for service performed by someone other than Hagie authorized personnel, unless authorized by Hagie Manufacturing Company.
Page 18: Safety And Precautions
• Reduce the sprayer speed while turning. their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of the sprayer, its attachment, or any sprayer equipment.
Page 19 SECTION 2 – SAFETY AND PRECAUTIONS • Dispose of paint and solvents properly. Avoid Heating Near Pressurized Lines • Avoid torching, welding, and soldering near pressurized hydraulic lines. Pressur- • Check overhead clearance before driving ized lines may accidentally burst when under any overhead obstructions.
Page 20 SECTION 2 – SAFETY AND PRECAUTIONS Operate Safely • Reduce speed for icy, wet, graveled, or soft roadway surfaces. • Before moving the sprayer, ensure there • Use flashers/hazard warning lights (day are no obstacles or persons in the path of or night) unless prohibited by law.
Page 21 SECTION 2 – SAFETY AND PRECAUTIONS Protect Against Noise • While transporting or waiting for medical attention, apply compresses of iced water or • Operating equipment safely requires the immerse affected area in iced water. DO NOT full attention of the operator. Do not wear ALLOW TISSUE TO FREEZE.
Page 22 SECTION 2 – SAFETY AND PRECAUTIONS General Maintenance Safety • Select safe areas to fill, flush, calibrate, and clean sprayer where chemicals will • Turn off engine before checking, adjust- not run off to contaminate people, ani- ing, repairing, lubricating, or cleaning mals, vegetation, or water supply.
Page 23: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS • Do not fold/unfold boom extensions when main boom is in the cradle. NOTICE • Do not operate sprayer with one boom out of cradle and other boom in cradle. • Check for overhead obstructions. The Emergency Exit Tool is a permanent •...
Page 24 SAFETY AND PRECAUTIONS 650210 instructional decals, or machine striping may (3) - Located on each NORAC sensor be purchased through the Hagie Customer ® Support Department. -If Equipped To replace safety decals, ensure the installation area is clean and dry and decide on exact position before you remove the backing paper.
Page 25 SECTION 2 – SAFETY AND PRECAUTIONS 650339 650348 (Located near steering column) (Located on air tank) 650350 (Located above booster terminals on rear mainframe) 650340 (Located near side console) 650367 (Located near top of hydraulic oil reservoir) 650347 (Located near engine on left-hand side of machine) 650372 (Located on rear mainframe near...
Page 26 SECTION 2 – SAFETY AND PRECAUTIONS 650831 650850 (Located near side console) (2) - Located on top of each solution tank 650851 (Located on rear left and right-hand 650847 mainframe) (Located on exterior rear left-hand side of cab) 650852 650849 and 650954 (Located on cab storage console lid) (2) - Located on top of each fuel tank 650981...
Page 27: Cab
SECTION 3 – CAB Lateral Isolator (3) SEAT - OPERATOR (AIR • Lift Lateral Isolator Lever UP to engage. SUSPENDED) • Push lever DOWN to lock out. Your machine is equipped with an Air Suspended Operator’s Seat that is featured with the following for your driving and comfort needs.
Page 28: Operator's Station
SECTION 3 – Backrest Adjustment (7) OPERATOR’S STATION • Lift Backrest Adjustment Lever UP while simultaneously leaning rearward or Front Console forward. • Release lever when desired backrest • Steering Column Tilt Adjust position is achieved. • Steering Column Release Pedal •...
Page 29 SECTION 3 – hand side of steering column) DOWN to unlock the column base. Tilt Lock Lever Steering Column Release Pedal (Located on the right-hand (Located on the lower left-hand side of steering column) side of steering column) -Typical View -Typical View 2.
Page 30 SECTION 3 – Steering column-mounted indicator lights Refer to the Spray Systems Section will flash correspondingly when either turn elsewhere in this manual for further signal is activated. information. NOTE: The Turn Signal Lever is not self- Side Console centering and must be manually returned to the OFF position after •...
Page 31 SECTION 3 – Speed Range Switch Hydrostatic Drive Control Handle (Located near the (Located near the side console) Hydrostatic Drive Control Handle) -Typical View -Typical View Refer to the “Hydrostatic Drive” Refer to “Hydrostatic Drive” provided in information provided in the Engine and the Engine and Drive Systems Section of this Drive Systems Section elsewhere in this manual for further information.
Page 32 SECTION 3 – Low Hydraulic Oil Indicator CAUTION Shut down the engine immediately if the low hydraulic oil indicator light illuminates. Failure to comply may result in severe system damage. Console Adjust Lever (Located near Hydrostatic Drive Control Handle) -Typical View Low Hydraulic Oil Indicator 2.
Page 33 SECTION 3 – Boom Solution Valve Switches Parking Brake Switch The Boom Solution Valve Switches (located on the side console) each control a valve located on the boom or transom. The valves control the flow of solution through the boom. NOTICE The Parking Brake is not intended for normal or emergency stopping.
Page 34 SECTION 3 – Boom Fold Switches • Right • Left The hydraulic Boom Fold Switches Tank Tank (located on the side console) are used to unfold/fold the spray booms, as well as the spray boom extensions. Solution Tank Valve Switches - Left/Right (Located on the side console) -Typical View Refer to the Spray Systems Section...
Page 35 SECTION 3 – Refer to “Hydrostatic Drive” provided in the Engine and Drive Systems Section elsewhere in this manual for further information. Agitation Valve Switch The Agitation Valve Switch (located on the side console) controls the rate of flow through the Agitation System. Ignition Switch (Located on the side console) -Typical View...
Page 36 SECTION 3 – Hydraulic Tread Adjust Switches NOTE: Leaving the Solution Pump Switch in the ON position will cause the pump to run continuously, which may result WARNING in system damage. Refer to the Spray Systems Section elsewhere in this manual for further Stay clear.
Page 37 SECTION 3 – Power Ports Overhead Monitors and Your cab is equipped with two separate Controls auxiliary power ports for the connection of • Interior Work Light 12-volt accessories. • Stereo/Radio • The “binding post” power port (located • Climate Controls on the side console) is protected by a 30- •...
Page 38 SECTION 3 – Air Conditioner Switch • To activate the air conditioner, press the Air Conditioner Switch in the UP (On) position. • Adjust fan speed and temperature accordingly. Air Vents Rotate Air Vents to desired position, or individually turn on or off with the Stereo/Radio (Located on cab headliner) directional fins.
Page 39 SECTION 3 – • Low Fuel Indicator Light Windshield Wiper/Washer Switch (Located on cab headliner) -Typical View Fuel Gauge (Located near the side console) -Typical View Engine Monitor NOTICE • To activate the washer pump and Immediately reduce engine speed and apply windshield washer fluid, press shut ignition off if any red indicator lights and hold the Windshield Wiper/Washer...
Page 40 SECTION 3 – Refer to the manufacturer’s operation manual for complete operating instructions and programming information. Lights Hazard/Warning Lights The Hazard/Warning Lights (located on the front and rear of machine) are to be used at any time, day or night, when traveling on a public roadway, unless prohibited by law.
Page 41 SECTION 3 – NOTE: Turn Field Lights OFF before entering a public roadway. Highway Lights (Mounted on the center of Field Lights each front tank shield) (Mounted on the front of cab) -Typical View -Typical View • Rotate the Highway Lights Switch •...
Page 42 SECTION 3 – Running Lights • Press the Work Lights Switch in the DOWN position to turn OFF. Activating the Highway or Field Lights will also turn on the red Running Lights (located on the rear of machine). Work Lights Switch (Located on side console) -Typical View NOTE: The ignition does NOT have to be on...
Page 43: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS 2. Check radiator coolant level. 3. Check hydraulic oil reservoir level. WARNING 4. Check cooling air intake screen. 5. Check Filter Minder ® 6. Drain fuel/water separator. CALIFORNIA PROPOSITION 7. Check engine drive belt. 65 WARNING 8.
Page 44: Engine Monitor - Cantrak 2600
(Located near the operator’s station) -Typical View CAUTION * Start-up screen shown NOTE: Hagie Manufacturing Company When using jumper cables to start the recommends locking the monitor to engine, make sure to connect the cables eliminate the changing of parameter in parallel - positive (+) to positive, and settings.
Page 45: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS • (F5) - Contrast Mode (or hold for 3 sec- onds to view the Configuration Menu) • Uni-Mode • Contrast-Mode • Tri-Mode Active Alarm • Quad-Mode • Active Alarm -Typical View Button Bar Configuration Menu -Typical View Tri-Mode...
Page 46 SECTION 4 – ENGINE AND DRIVE SYSTEMS Drive System Control NOTE: The NEUTRAL position must be met on the Hydrostatic Drive Control Handle before changing direction of the machine. • To move the machine forward, slowly push the Hydrostatic Drive Control Han- dle FORWARD.
Page 47 SECTION 4 – ENGINE AND DRIVE SYSTEMS Throttle Switch (Located on side console) -Typical View Parking Brake Speed Range Switch The Parking Brake will engage when (Located near the applied hydraulic pressure falls below 150 Hydrostatic Drive Control Handle) PSI (10.3 bar) or if the engine is shut off. -Typical View Throttle Switch NOTICE...
Page 48 SECTION 4 – ENGINE AND DRIVE SYSTEMS Parking Brake Switch (Located on the side console) -Typical View...
Page 49: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS HYDRAULIC SYSTEM Low Hydraulic Oil Indicator (Located on the side console) -Typical View TREAD ADJUSTMENT - HYDRAULIC -If Equipped The auxiliary Hydraulic System is an open center-type system and is mounted behind the NOTE: Refer to the Miscellaneous Section heavy-duty variable displacement pump.
Page 50 - Tread Adjust Shims” provided in the Maintenance and Storage Section elsewhere in this manual for further Hydraulic Tread Adjust Switches information. Contact Hagie (Located near the side console Customer Support if assistance is - open armrest to access) needed.
Page 51 SECTION 5 – HYDRAULIC SYSTEMS • Turn the steering wheel fully in the oppo- site direction and repeat process. When the wheels are straightened, the steering cylinders will be re-centered and correct toe-in should be obtained. Refer to the Maintenance and Storage Section elsewhere in this manual for further information on gauging Toe-In.
Page 52: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals, Battery Access and related accessories contain lead (Located on the rear right-hand side...
Page 53: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS Replacement Install replacement batteries with ratings equivalent to the following specifications: • Voltage - 12V only • CCA - 30 seconds at 0° F. (950) • Reserve Capacity - 185 minutes at 25 amps Storage Refer to “Storage”...
Page 54: Fuses And Circuit Breakers
SECTION 6 – ELECTRICAL SYSTEMS NOTE: Replace with fuse of equal size and amperage. -Typical View * May vary depending on available equipment Circuit Breakers Battery Disconnect Switch Circuit Breakers protect the functions of (Located on the rear mainframe) the “heavier duty” electrical circuits on the -Typical View machine.
Page 55 -Typical View Circuit Relays Relays carry large electrical loads and are controlled by switches. They can be replaced, if necessary. Contact Hagie Customer Support when servicing electrical relays to -Typical View ensure proper wire location is maintained on the relay panel.
Page 56: Spray Systems
• Ensure booms are folded and in cradle before transporting the machine. WARNING Hagie Manufacturing Company cannot stress enough that extreme caution must be taken when operating equipment around power lines. Ensure When operating or positioning the...
Page 57 SECTION 7 – SPRAY SYSTEMS Lift -Typical View • Press and hold the Transom Raise Switch (located on the Hydrostatic Drive Con- Lift Cylinder trol Handle) to raise transom/boom -Typical View assembly. • Press and hold the Transom Lower Level Switch (located on the Hydrostatic Drive Control Handle) to lower the transom/ boom assembly.
Page 58 SECTION 7 – SPRAY SYSTEMS Unfolding/Folding • Press to increase boom angle • Press to decrease boom angle -Typical View To Unfold/Fold Booms: NOTE: Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL Left/Right Boom Level Switches position. If the machine is put in gear (Located on the Hydrostatic during unfold/fold operation, boom Drive Control Handle)
Page 59 SECTION 7 – SPRAY SYSTEMS Boom Extension Switch (Located on the side console) Boom Breakaway Mount Cylinder -Typical View -Typical View Spray Boom Extensions -Typical View To Unfold/Fold Boom Extensions: NOTICE Boom Extension Cylinder Both of the left and right boom extension -Typical View cylinders are activated when the Boom Extension Switch is pressed.
Page 60 SECTION 7 – SPRAY SYSTEMS To Cradle the Booms: • Fold outer boom extensions IN. • Raise transom all the way UP. • Fold main boom sections IN toward the machine. NOTE: As booms near the cradle, care must be taken while making adjustments to avoid property damage.
Page 61: Solution System Components
SECTION 7 – SPRAY SYSTEMS To Convert an 80-ft. Boom to a 60-ft. SOLUTION SYSTEM Boom: COMPONENTS • Close the outer boom extension solution valves. The Solution System is a constantly • Manually fold each outer boom exten- monitored, continuously adjusted computer- sion backward, as shown in the following controlled system.
Page 62 SECTION 7 – SPRAY SYSTEMS Solution Tanks (2) engine RPM slowly and maintain full recommended throttle RPM during field operation. Refer to the spray system console manufacturer’s operation manual for further information on solution pump control. Solution Pump Switch The Solution Pump Switch (located on the side console) is used to turn on/off the Solution Pump.
Page 63 SECTION 7 – SPRAY SYSTEMS -Typical View Your machine is equipped with Electric Solution Tank Valves (located near front of machine), which are activated by enabling Flow Meter the Solution Tank Valve Switches (located (Located on the right-hand side of machine) on the side console).
Page 64 SECTION 7 – SPRAY SYSTEMS • Right • Left Tank Tank Solution Tank Valve Switches - Left/Right (Located on the side console) -Typical View Agitator Motor Agitation Valve Switch (Located behind each solution tank) The Agitation System is a hydraulically- -Typical View driven mechanical system, which maintains suspension of solution in the tanks.
Page 65 SECTION 7 – SPRAY SYSTEMS Master Spray Switch • Press desired Boom Solution Valve Switch in the DOWN position to turn Main solution power and Boom Solution OFF. Valve Switches are controlled by the Master Spray Switch (located on the lower right- hand side of the steering column) and must be ON to supply power.
Page 66: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS SOLUTION SYSTEM - OPERATION NOTICE The Solution System has been tested using RV-type antifreeze. Fill solution tank with fresh water and drain before initial use. Master Spray Indicator (Located on the side console) -Typical View NOTICE Spray System Console Refer to the Spray System Console...
Page 67 SECTION 7 – SPRAY SYSTEMS NOTICE Do not allow the Solution Pump to run continuously while the Boom Solution Valve Switches are off. Failure to comply will generate overheating, causing severe pump damage and will void the warranty. Agitation Valve Switch (Located on side console) -Typical View 8.
Page 68: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS apply solution from the RIGHT side of machine. • Press the Fence Row Switch in the DOWN position to apply solution from the LEFT side of machine. • Place the Fence Row Switch in the mid (center) position to turn OFF.
Page 69: Filling Your Solution Tanks
SECTION 7 – SPRAY SYSTEMS hose. To operate the Fence Row Nozzle, the • Right corresponding boom section (left or right) • Left Tank Tank must be ON. 80/90-ft. Spray Booms The Fence Row Nozzle on 80/90-ft. booms is supplied by an electric valve attached to the outer boom electric solution valve.
Page 70: Rinse System
SECTION 7 – SPRAY SYSTEMS 2. Remove fill port cap and connect solu- tion supply to the Solution Tank Fill Port. • Solution Tank Fill Port Rear Fill Assembly (Located beneath rear of machine) -Typical View -Typical View 3. Rotate the corresponding Tank Fill 5.
Page 71 SECTION 7 – SPRAY SYSTEMS Step 1 - Rinsing the Solution Tank and Fill Lines NOTICE 1. Press the left and right Solution Tank Valve Switches (located on the side con- Never attempt to operate the Rinse sole) in the DOWN (Close) position. System without fresh water in the rinse tank.
Page 72 SECTION 7 – SPRAY SYSTEMS • Press and hold the Rinse Switch in the UP position to rinse the RIGHT solution tank. • Press and hold the Rinse Switch in the DOWN position to rinse the LEFT solution tank. • Release the Rinse Switch when rinsing is complete.
Page 73: Foam Marker System
SECTION 7 – SPRAY SYSTEMS • (G) - Foam Solenoid Valves • (H) - Air Compressor (Engine) • (I) - Hydrostatic Drive Control Handle Boom Solution Valve Switches (Located on side console) -Typical View 8. When rinsing is complete, turn the Spray System OFF (including the Solution Pump Switch, Master Spray Switch, Boom Solution Valves, and the Spray...
Page 74 SECTION 7 – SPRAY SYSTEMS Pressure Adjustment NOTE: Before decreasing foam pressure, open either the left or right Foam Solenoid Valve (located on top of the Foam Tank) momentarily to relieve system pressure. • Turn Foam Pressure Dial (located near the rear left-hand side of machine) to adjust air pressure in the foam tank.
Page 75: Application
SECTION 7 – SPRAY SYSTEMS Determine the speed in which the sprayer 1. Open the Relief Valve (located on the will travel when applying chemicals. To side of foam tank) to relieve tank pres- select the best speed, consider the lay of the sure.
Page 76 SECTION 7 – SPRAY SYSTEMS Once you have selected the type of nozzle, (GPA)/187 liters per hectare (l/ha). Joe you must choose the size of the nozzle. There knows that he can run his sprayer at 10 mph are three main things to consider when (16 km/h) across the field.
Page 77 SECTION 7 – SPRAY SYSTEMS English to Metric Conversion • Gallons per Acre (GPA) x 9.354 = Liters per Hectare (l/ha) • Gallons per Minute (GPM) x 3.785 = Liters per Minute (l/min) Metric to English Conversion • Liters per Hectare (l/ha) x .1069 = Gallons per Acre (GPA) •...
Page 78 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
Page 79 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 80 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-25...
Page 81 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 82 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 97.5 85.3 75.8...
Page 83 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
Page 84 SECTION 7 – SPRAY SYSTEMS Further Information Refer to the spray system console manufacturer’s operation manual for complete operating and calibrating instructions, troubleshooting tips, and safety precautions. 7-29...
Page 85: Maintenance And Storage
SECTION 8 – MAINTENANCE AND STORAGE enough fluid to maintain oil level at the bottom tip of the dipstick, or at mid-sight gauge. NOTICE NOTE: Check hydraulic oil reservoir level daily. NOTE: Hydraulic oil expands when heated. Remove all chemical residue from the Always check oil level when it is cool.
Page 86 SECTION 8 – MAINTENANCE AND STORAGE Filling the Hydraulic Oil Reservoir NOTE: Hagie Manufacturing Company recommends 75W-90 gear oil. To fill the hydraulic oil reservoir, remove the hydraulic oil dipstick (located on top of 3. If oil is needed, remove the top plug and...
Page 87 SECTION 8 – MAINTENANCE AND STORAGE General Maintenance NOTICE Failure to rotate the wheel hub and disperse oil may cause rusting and internal wheel hub damage. If your machine is going to sit unused for an extended period of time, occasionally Engine Oil Dipstick rotate the wheel hubs by driving the machine (Located on the left-hand side of engine)
Page 88 SECTION 8 – MAINTENANCE AND STORAGE Checking Coolant Level/ • Engine Oil Fill Port Concentration WARNING Allow engine and radiator to cool before removing radiator cap. Removing radiator cap while the engine is hot can cause coolant to spray out, resulting in •...
Page 89 SECTION 8 – MAINTENANCE AND STORAGE The following Ethylene Glycol Table only, as hard water contains minerals, which gives a few examples of ethylene glycol break down the anti-corrosion properties of antifreeze/water mixture protection values. the antifreeze. Further Information Refer to the engine manufacturer’s Ethylene Glycol operation manual for further information.
Page 90 SECTION 8 – MAINTENANCE AND STORAGE NOTE: Confirm refrigerant before recharging the Air Conditioning • Fuel Fill Cap System. If your system is mistakenly recharged with R-12 refrigerant, machine damage (such as compressor seizure) may result. If you do not have the proper equipment, it is recommended that you allow an authorized service technician service your Air...
Page 91: Service - Filters
SECTION 8 – MAINTENANCE AND STORAGE Engine Air Intake Filter Windshield Washer Fluid Reservoir (Located behind left-hand (Located toward front of machine engine compartment) behind center front shield) -Typical View -Typical View Removal The Engine Air Intake Filter should only SERVICE - FILTERS be removed if replacement is required.
Page 92 SECTION 8 – MAINTENANCE AND STORAGE Filter Minder (Located near the rear left-hand side of machine) -Typical View Radiator Screens Service (Located behind cab near the radiator) • Replace air filter when yellow indicator -Typical View on the filter gauge reaches red line. •...
Page 93 SECTION 8 – MAINTENANCE AND STORAGE Hydraulic Filters Hydraulic Suction Filter Remove and replace Hydraulic Suction Filter (located behind left-hand engine compartment) and replace with a new 10 Micron-rated Suction Filter every 250 hours of operation or yearly, whichever occurs first. Engine Oil Filter (Located on the right-hand side of machine - open hood to access)
Page 94 “OUT” is protected by a 90 Micron In-Line Sintered oriented correctly. Bronze Filter. Replace High Pressure In-Line Filters if required. Contact Hagie Customer Support for assistance. -Typical View Solution Line Strainer Maintain consistent application rates by...
Page 95: Service - Lubrication
SECTION 8 – MAINTENANCE AND STORAGE Charcoal Filter (2) • Remove and replace Charcoal Filter at the first sign of chemical odor entering the cab. Recirculating Filter (3) • Clean the Recirculating Filter with soap and water yearly, or as required. •...
Page 96 SECTION 8 – MAINTENANCE AND STORAGE the inner and outer leg weldments. These bearings must be lubricated to avoid bearing failure and ensure optimal ride quality. Grease Points (zerks) are located on the sides of the leg assemblies - one on the upper •...
Page 97 SECTION 8 – MAINTENANCE AND STORAGE Boom Hinge and Breakaway • Coat with Pivots grease Lubricate the two grease zerks on each approximately 30” (76 cm) breakaway (between the transom and each inner boom section) every 25 hours of operation. -Typical View NOTE: During late season crop applications, the grease may possibly...
Page 98: Service - Belts
SECTION 8 – MAINTENANCE AND STORAGE A/C Compressor Belt SERVICE - BELTS -If Equipped Visually inspect the A/C Compressor Belt Engine Drive Belt daily. Replace the belt if it becomes frayed or has missing material. Removal • To tighten the A/C Compressor Belt, •...
Page 99 SECTION 8 – MAINTENANCE AND STORAGE between the tire and the ground. Lower the machine and resume NOTICE operation. Recheck torque after 30 minutes of operation. 7. When torquing is complete, lubricate To achieve even torque consistency, the exposed threads with anti-seize com- tire should be completely off the ground.
Page 100: Service - Toe-In
SECTION 8 – MAINTENANCE AND STORAGE SERVICE - TOE-IN Toe-In Adjustment NOTE: Toe should be set with the machine in the “run” position and the air bags set. To adjust Toe-In of the front tires, perform the following for both front steering 5.
Page 101: Service - Tires
Mounting Contact Hagie Customer Support for additional assistance regarding Toe-In NOTE: If you do not have the proper measurement and adjustment. equipment to mount a tire, contact a local qualified tire service center.
Page 102: Service - Drive Train
Handle is in the NEUTRAL position, the machine should not move in either direction. If it does, the neutral setting (of the controller) on the Hydrostatic Pump requires adjustment. Contact Hagie Customer Support for assistance. -Typical View Speed Sensor Adjustment...
Page 103: Service - Roof Access
SECTION 8 – MAINTENANCE AND STORAGE • Torque • Wheel Motor Hydrostatic Pump Controller -Typical View -Typical View Repair/Replacement Contact Hagie Customer Support for assistance. SERVICE - ROOF ACCESS Auxiliary Gear Pumps Repair/Replacement NOTICE Contact Hagie Customer Support for assistance. Wheel Motors...
Page 104: Service - Miscellaneous
SECTION 8 – MAINTENANCE AND STORAGE Roof Panel Mounting Bolts/Washers (Located on top of cab roof) -Typical View Air Bag 2. Remove Roof Panel and set aside. (Located on each leg) -Typical View A/C System Receiver/Dryer The A/C System Receiver/Dryer (located behind cab near the radiator - remove radiator screens to access) should be replaced if the A/C loop is ever open (e.g.
Page 105 SECTION 8 – MAINTENANCE AND STORAGE Air Tank/Wet Tank Solution Pump In the event that the Solution Pump (located near front of machine) loses its prime: • Remove the Solution Plug (located on the poly-cross on top of pump). • Poor solution through the cross until pump is full.
Page 106 For replacement decals or touch-up paint Use a sturdy stationary ladder to safely recommendations, contact the Hagie access the wiper blade. Customer Support department. Do not allow the Wiper Blade to run on a...
Page 107: Service Intervals
SECTION 8 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screens Check Engine Drive Belt Check A/C Compressor Belt ®...
Page 108 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Clean Radiator Grille Screens Change Engine Drive Belt Change A/C Compressor Belt Charge A/C Compressor * Change Air Intake Filter (Filter Minder) Replace High Pressure In- Line Filter...
Page 109: Storage
NOTE: For paint touch-up 4. Run the engine until it reaches operating recommendations, contact the Hagie temperature, then drain the engine oil. Customer Support department. Refill with fresh oil of recommended 10. Replace worn or missing decals. Refer to weight and install a new lubricating oil “Safety Decals”...
Page 110 Precautions Section for proper loca- tion of warning decals and corresponding part number. NOTE: For decal replacement, contact the Hagie Customer Support department. 11. Apply multi-purpose grease to coat exposed hydraulic cylinder rods to pre- vent rusting, which could result in cylin- der damage.
Page 111: Miscellaneous
CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in sprayer rollover.
Page 112 SECTION 9 – MISCELLANEOUS 9. Use extra care before entering or exiting a public roadway. 10. Ensure the SMV (Slow Moving Vehicle) emblem is properly displayed to warn other drivers, unless prohibited by law. 11. Do not drive the machine on a public roadway with solution in the tanks.
Page 113: Wheel Tread And Row Spacing
(see trailer manufacturer’s operation manual). 9. Cover or remove the SMV (Slow Mov- ing Vehicle) emblem when traveling over 25 mph (40 km/h). Contact Hagie Customer Support if towing is unavoidable. Unloading WHEEL TREAD AND ROW 1. Pull the trailer to flat ground.
Page 114 SECTION 9 – MISCELLANEOUS than the other without binding (when adjusting tread setting). NOTICE Empty solution tanks before raising the machine. 7. Raise the machine until the tires (on the side being adjusted) are just touching the ground. To Adjust Tread Width Out •...
Page 115: Hand Wash System
SECTION 9 – MISCELLANEOUS NOTICE Keep hand wash tank full of fresh water at all times for immediate use should contact with hazardous chemicals occur. NOTICE Tread Width Indicator Fill hand wash tank with fresh water only. (Located on each leg) -Typical View NOTICE To Adjust Tread Width In...
Page 116 SECTION 9 – MISCELLANEOUS To Dispense Fresh Water • Turn Hand Wash Valve (located near bot- tom of Hand Wash Tank) in the “clock- wise” (Open) position. • Close Hand Wash Valve when finished.
Page 117: Troubleshooting
SECTION 9 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Charge or replace battery • Poor battery connections • Clean and tighten battery connections • Neutral Safety Switch • Adjust and/or replace, if necessary •...
Page 118 SECTION 9 – MISCELLANEOUS Machine will not move in either • Engine speed too low • Set engine at operating RPM direction before moving the machine • Oil level in hydraulic reservoir • Fill hydraulic reservoir to proper level with approved oil •...
Page 119 SECTION 9 – MISCELLANEOUS Entire Hydraulic System fails to • Oil level in hydraulic reservoir • Fill hydraulic reservoir to function proper level with approved oil (see Service: Fluids elsewhere in this manual) • Oil not reaching pump • Prime the pump by removing suction hose from reservoir.
Page 120 • Internal restriction of • Disassemble, inspect, clean, diaphragm (such as buildup of reassemble chemical) • Hydraulic failure • Contact Hagie Customer Support for assistance Entire electrical system is dead • Dead battery • Charge or replace battery • Poor battery connection •...
Page 121 Service - Tires ..........8-17 Service - Toe-In ......... 8-16 Service - Tread Adjust Shims ....8-17 Service and Assistance ......... 1-2 Service Intervals ........8-23 Solution System - Operation ...... 7-11 © 2014-15 Hagie Manufacturing Company. Clarion, Iowa USA...

Hagie DTS 10 Manual

1 Introduction

2 Safety and Precautions

3 Cab

4 Engine and Drive Systems

5 Hydraulic Systems

6 Electrical Systems

7 Spray Systems

8 Maintenance and Storage

9 Miscellaneous

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