Identification ..................................................................................................................................... 1-3

Specifications .................................................................................................................................... 1-6

2015 Product Warranty ................................................................................................................... 1-17

2 - SAFETY AND PRECAUTIONS

Intended Use ..................................................................................................................................... 2-1

Safety Precautions ............................................................................................................................. 2-1

Seat Belt ............................................................................................................................................ 2-6

Rotating Beacons .............................................................................................................................. 2-7

Emergency Stop ................................................................................................................................ 2-7

Emergency Exit ................................................................................................................................. 2-8

Fire Extinguisher ............................................................................................................................... 2-8

First Aid Kit ...................................................................................................................................... 2-9

Roll-Over Protection Structure (ROPS) ........................................................................................... 2-9

Safety Decals .................................................................................................................................. 2-10

3 - CAB

Seat - Operator (Deluxe) ................................................................................................................... 3-1

Seat - Operator (Premium) ................................................................................................................ 3-2

Seat - Instructor ................................................................................................................................. 3-4

Operator's Station ............................................................................................................................. 3-5

Machine Display ............................................................................................................................. 3-29

4 - ENGINE AND DRIVE SYSTEMS

Engine - Starting ............................................................................................................................... 4-1

Engine Aftertreatment - Tier 4 Final ................................................................................................ 4-3

Hydrostatic Drive ............................................................................................................................ 4-10

All-Wheel Steer (AWS) .................................................................................................................. 4-16

5 - HYDRAULIC SYSTEMS

Hydraulic System Components ........................................................................................................ 5-1

Reversible Fan .................................................................................................................................. 5-4

Tread Adjustment ............................................................................................................................. 5-5

Ladder ............................................................................................................................................... 5-7

6 - ELECTRICAL SYSTEMS

Batteries ............................................................................................................................................ 6-1

Covers Machine Serial Numbers: SNU16121515001-200

Part No. 493603

Rev. 15H160422

Table of Contents

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Summary of Contents for Hagie STS12i

Page 1: Table Of Contents
TABLE OF CONTENTS 1 – INTRODUCTION A Word From Hagie Manufacturing Company ................1-1 About This Manual ........................... 1-1 Safety Messages Used In This Manual ..................... 1-2 Service and Assistance ........................1-2 Reporting Accidents, Injuries, or Safety Concerns ................1-2 Identification .............................
Page 2 TABLE OF CONTENTS Battery Disconnect Switch ........................ 6-2 Fuses and Relays ..........................6-3 Fuse and Relay Ratings ........................6-7 Video Camera Input Connections ....................6-10 7 – SPRAY SYSTEMS Spray Boom Hose Clamp Installation ....................7-1 Spray Booms - 90/100’ ........................7-3 Spray Booms - 120/132’...
Page 3: Introduction
NOTE: Hagie Manufacturing Company reserves Thank you for choosing a Hagie sprayer and the right to make changes to any current we ensure you of our continued interest and patents or patents pending at any time, support in its optimal performance for you.
Page 4: Safety Messages Used In This Manual
Should an accident or injury occur This symbol indicates a potentially hazardous situation which, if not involving the use of a Hagie product, or if you avoided, could result in moderate/ have a product safety concern, report such serious injury or death.
Page 5: Identification
SECTION 1 – INTRODUCTION Engine IDENTIFICATION The engine has an identification plate mounted on top of engine near the oil fill port that provides engine serial number, as well as NOTICE other manufacturer information. Refer to your Parts Manual for specific part number. Reference to right and left-hand used throughout this manual refers to the position when seated in the operator’s...
Page 6 SECTION 1 – INTRODUCTION Hydraulic Pumps The PC, LS, and Drive Pumps each have an identification plate mounted on the side of pump that provides pump serial number, as well as other manufacturer information. Refer to your Parts Manual for specific part number.
Page 7 SECTION 1 – INTRODUCTION Spray Boom Steel Spray Booms (90/100’) The steel spray boom serial number is stamped on the bottom right-hand side of transom. Steel Spray Boom Serial Number -Typical View Serial No. _______________________ Aluminum Spray Booms (120/132’) The aluminum spray boom serial number is stamped on the lower right-hand side of fixed transom.
Page 8: Specifications
SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: 380/90 R54 tires used for the following machine dimensions. Detail Description Specification 90-ft. 100- ft. 120-ft. 132-ft. Boom Boom Boom Boom Overall Sprayer Height (from top of cab) 154” ** 154” ** 154” ** 154”...
Page 9 General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight values may vary, depending on available equipment.
Page 10 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: 120-ft. boom and 380/90 R54 tires used for the following machine dimensions. Detail Description Specification Wheel Base 166” (421.6 cm) Static Loaded Hub Height ” (97.5 cm) Overall Sprayer Height (from middle of GPS unit) 156.4”...
Page 11 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
Page 12 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer ® Cummins Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (360 c.i.) Horse Power • Tier 4 Final - 300 hp (220.7 KW) •...
Page 13 SECTION 1 – INTRODUCTION Solution System Hydraulic Pump Load Sense (LS) Pump Cooling Fan Hydraulic Pump Gear Pump Spray System Booms 90/100/120/132-ft. (9 sections) • Type • Dry • Wet (optional) • Controls Electro-hydraulic (fold/lift/level) • Level Shock Absorber Gas charged accumulator •...
Page 14 SECTION 1 – INTRODUCTION Rinse System Spray System Rinse Standard (solution tanks, pump, and booms) Electrical System General Electrical System • Battery Dual 12V, negative ground (CCA) • Alternator 200 AMP, voltage regulated • Starter 12V with solenoid Lights (Exterior) •...
Page 15 SECTION 1 – INTRODUCTION Fluid Capacities Solution Tank 1200 gal. (4542.5 L) Fuel Tank 135 gallons (511 L) Engine Oil Pan (including filter and cooler) 17.6 quarts (16.7 L), SAE 15W-40 Engine Oil Dipstick (L-H mark) 2 quarts (1.9 L) Engine Cooling System •...
Page 16 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max PSI) (inch (lbs.) (inches) Radius* (inches) Plate Speed) (inches) 320/90R50 Goodyear® Ultra 161A8/B 12.4 10,200 73.6...
Page 17 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 320/90R50 2,270 2,760 3,200 3,640 4,080 4,540 4,940 5,200 5,520 320/90R50 2,270 2,760 3,200 3,640 4,080 4,540 4,940 5,200 5,520 320/105R54 2,680 3,200 3,740 4,300 4,800 5,360...
Page 18 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 320/90R50 1,029 1,251 1,451 1,651 1,850 2,059 2,240 2,358 2,503 320/90R50 1,029 1,251 1,451 1,651 1,850 2,059 2,240 2,358 2,503 320/105R54 1,215 1,451 1,696 1,950 2,177 2,431...
Page 19: 2015 Product Warranty
Hagie Manufacturing Company shall not be responsible for repairs or replacements which are necessitated, in whole or in part; by the use of parts not manufactured by or obtainable from Hagie Manufacturing Company nor for service performed by someone other than Hagie authorized personnel, unless authorized by Hagie Manufacturing Company.
Page 20 SECTION 1 – INTRODUCTION Emissions Limited Warranty The following emissions components are covered under a 5 year/3,000 hour limited warranty. Some of the components listed may be covered under the manufacturer’s limited warranty. Air Handling System and Associated Plumbing • Charge Air Cooler •...
Page 21: Safety And Precautions
Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of the sprayer, its attachment, or any sprayer equipment.
Page 22 SECTION 2 – SAFETY AND PRECAUTIONS ply may result in passenger falling off of • Do not use chlorinated solvents in areas machine and/or obstructing the opera- where welding will take place. tor’s view. • Perform all work in an area that is well ventilated to carry toxic fumes and dust away.
Page 23 SECTION 2 – SAFETY AND PRECAUTIONS Operate Safely ^ • Bring machine to a gradual stop to avoid sudden downward decent. • Before moving the machine, ensure there • Reduce speed for icy, wet, graveled, or are no obstacles or persons in the path of soft roadway surfaces.
Page 24 SECTION 2 – SAFETY AND PRECAUTIONS • Do not store chemical-soaked clothing in the cab. Clean off as much mud and dirt from your shoes as you can before enter- ing the cab. Protect Against Noise • Operating equipment safely requires full •...
Page 25 SECTION 2 – SAFETY AND PRECAUTIONS • Always lower the load or relieve the pressure before repairing a hydraulic oil leak. Beware of Exhaust Fumes • Never run the machine in an enclosed area. Proper ventilation is required. Use an exhaust pipe extension to remove fumes if you must operate inside a build- •...
Page 26: Seat Belt
SECTION 2 – SAFETY AND PRECAUTIONS Spray Booms not dampening the flow like it normally would. • Select a safe area before unfolding/fold- ing the booms. NOTE: This situation requires the operator • Clear area of personnel. to ensure no one is near the boom •...
Page 27: Rotating Beacons
SECTION 2 – SAFETY AND PRECAUTIONS • To release Seat Belt, press the Release When the E-Stop Switch is depressed, it Button (located on the receptacle end) locks in position and removes the ignition and allow belt to retract. signal to shut down the engine. To reset the E-Stop Switch, turn the switch in the direction of the arrows (located on the face of ROTATING BEACONS...
Page 28: Emergency Exit
SECTION 2 – SAFETY AND PRECAUTIONS EMERGENCY EXIT CAUTION Do not look directly at the glass when using the Emergency Exit Tool. Failure to comply may result in personal injury. NOTICE The Emergency Exit Tool is a permanent fixture of the machine. Do not remove from cab under any circumstances.
Page 29: First Aid Kit
SECTION 2 – SAFETY AND PRECAUTIONS ROLL-OVER PROTECTION • Security STRUCTURE (ROPS) Latch The cab on your machine is featured with a Roll-Over Protection Structure (ROPS), which is intended to protect the operator from injuries caused by machine rollovers. The following ROPS certification decal (located inside cab on the rear right-hand b-post) indicates that your cab has met specific testing requirements and is...
Page 30: Safety Decals
All safety decals, Other conditions may require imminent instructional decals, or machine striping may service, but may not render the unit be purchased through the Hagie Customer immediately unusable. Such examples are: Support Department. • Faded paint To replace safety decals, ensure the •...
Page 31 SECTION 2 – SAFETY AND PRECAUTIONS Safety Decal Locations 650176 (Located on rear right-hand cab post) 650164 (Located on rear left-hand cab post) 650178 (2) - Quick-Tach 650174 (Located on top of radiator) 2-11...
Page 32 SECTION 2 – SAFETY AND PRECAUTIONS 650277 650339 (4) - Located near each lifting point (Located on front cross member) containment ring RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS.
Page 33 SECTION 2 – SAFETY AND PRECAUTIONS 650430 650462 (Located on hydraulic reservoir) (Located near radiator cap) 650474 (Located on rear right-hand cab post) 650431 (Located near the fuel fill - Tier 4 engines only) 650434 (Located near reversible fan) CAUTION READ OPERATOR’S MANUAL.
Page 34 SECTION 2 – SAFETY AND PRECAUTIONS 650541 650850 (Located near solution tank opening) - Front Fill: Located on solution tank near fill lid - Side Fill: Located on inductor tank lid DANGER NEVER ENTER SOLUTION 650851 TANK WITH WHOLE BODY. FAILURE TO COMPLY WILL RESULT (Located on underside of belly shields) IN SERIOUS INJURY OR DEATH.
Page 35 SECTION 2 – SAFETY AND PRECAUTIONS 650208 650208 (Located on transom) (Located on fixed transom) 650210 650210 (3) - Located on each NORAC sensor (5) - Located on each NORAC sensor ® 650390 120/132’ Boom Decals (2) - Located on cylinder near accumulator 650203 (Located on fixed transom)
Page 36 SECTION 2 – SAFETY AND PRECAUTIONS 650249 650255 READ OPERATOR’S MANUAL HOT SURFACE. DO NOT TOUCH EXHAUST TUBE WHILE ENGINE IS RUNNING. ALLOW ADEQUATE TIME FOR THE 650250 ENGINE TO COOL DOWN BEFORE SERVICING. 650256 WEAR EYE PROTECTION 650251 PRESSURIZED FLUID OR GAS. KEEP SAFE DISTANCE AWAY FROM HAZARD.
Page 37: Cab
SECTION 3 – CAB SEAT - OPERATOR (DELUXE) • (A) - Armrest Height Adjuster • (B) - Armrest Tilt Dial • (C) - Fore/Aft Isolation Lever • (D) - Recline Lever • (E) - Slide Release Lever • (F) - Thigh Tilt Lever •...
Page 38: Seat - Operator (Premium)
SECTION 3 – Slide Release Lever (E) Seat Belt Refer to “Seat Belt” provided in the Safety (Moves top of seat fore/aft) • Pull and hold Slide Release Lever while and Precautions Section elsewhere in this sliding seat forward or rearward. Release manual for further information.
Page 39 SECTION 3 – Tilt: (First Position: hold and rotate down 10- degrees; Second Position: hold and rotate down 20-degrees; Third Position: hold and rotate down 30-degrees. Hold and rotate down to return Headrest to 0-degree posi- tion). Heat/Cool Selector Switch (B) (Selects between heat and cool settings) •...
Page 40: Seat - Instructor
SECTION 3 – Slide Release Lever (G) Armrest Height/Length Adjuster (N) (Moves top of seat fore/aft) (Adjusts height and length of armrest) • Pull and hold Slide Release Lever while • Pull and hold Armrest Height/Length sliding seat forward or rearward. Release Adjuster and slide forward or rearward.
Page 41: Operator's Station
SECTION 3 – • (I) - Steering Column Tilt Adjust Button (Knee Angle) • (J) - Steering Column Release Pedal • (K) - Deceleration (Decel) Pedal • (L) - Operator Foot Pegs (2) • (M) - Horn • (N) - Windshield Washer •...
Page 42 SECTION 3 – Hazard/Warning Lights -Typical View (Located on each side of the front/rear machine and hood) -Typical View * Hazard/Warning Light (bottom section of light assembly) mounted on front of machine shown. • To activate the Hazard/Warning Lights, press the Hazard/Warning Lights Switch (located on steering column) in the -Typical View DOWN (On) position.
Page 43 SECTION 3 – NOTE: The Highway Running Lights NOTE: Highway Running Lights are enabled operate in both Road and Field when the key is in the ON position. Mode. However, prolonged use of these lights without the engine running is not recommended.
Page 44 SECTION 3 – side of the steering column) in the UP Steering Column Release Pedal position. CAUTION Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine. Failure to comply may result in difficulty maintaining control of the machine.
Page 45 SECTION 3 – Deceleration (Decel) Pedal Horn When nearing an end row and speed The Horn is sounded by pressing the Horn deceleration is desired, press the Decel Pedal Button (located on the end of the Turn Signal (located to the lower right-hand side of the Lever) INWARD.
Page 46 SECTION 3 – High Beams Windshield Wiper Speeds (Located on the Turn Signal Lever) (Located on the Turn Signal Lever) -Typical View -Typical View Turn Signals Side Console To activate the front and rear Turn • (A) - Emergency Stop Switch Signals, move the Turn Signal Lever (located •...
Page 47 SECTION 3 – -Typical View (Version 2 - Front View) -Typical View -Typical View (Version 1 - Rear View) -Typical View (Version 1 - Front View) -Typical View 3-11...
Page 48 SECTION 3 – -Typical View (Version 2 - Side View) -Typical View -Typical View Emergency Stop (E-Stop) -Typical View The E-Stop Switch (located on the side console) provides a quick and positive method for stopping the engine in an emergency situation. NOTE: DO NOT use this button for non- emergency stopping or as a parking brake.
Page 49 SECTION 3 – E-Stop Switch Boom Solution Valve Switches (Located on the side console) (Located on the side console) -Typical View -Typical View Refer to the Safety and Precautions The boom is divided into sections, with Section provided elsewhere in this manual for the far left tip being the beginning of the first further information.
Page 50 NOTE: When the “MAN” Rate Control Switch is pressed, the Pump Speed/ Rate Switches increase or decrease pump speed/application rate from the Hagie control system. When the “ENABLE” Rate Control Switch is pressed (with either “MAN” active Rear Nozzle Switch...
Page 51 SECTION 3 – Agitation Valve Switch The Agitation Valve Switch (located on the side console) controls the rate of flow through the Agitation System. Main Tank Valve Switch (Located on the side console) -Typical View Refer to the Spray Systems Section Agitation Valve Switch elsewhere in this manual for further (Located on the side console)
Page 52 SECTION 3 – CAUTION When operating or positioning the booms, observe the following safety precautions to avoid injury or equipment damage. • Do not fold/unfold boom extensions when main boom is in cradle. • Do not operate sprayer with one boom out of cradle and the other boom in cradle.
Page 53 SECTION 3 – Foam Marker Switch - If Equipped The Foam Marker Switch (located on the side console) controls foam application on both sides of the machine. Ignition Switch (Located on the side console) -Typical View • To engage the starter, turn the key to the START position and hold momentar- Foam Marker Switch ily until the engine engages.
Page 54 SECTION 3 – • L/R Lever • Adjust Switch Rear View Front View Power Mirror Switch (Located on the side console) Hydrostatic Drive Control Handle -Typical View (Version 1) -Typical View Hydrostatic Drive Control Handle NOTE: Your machine is equipped with either Version 1 or Version 2 of the Hydrostatic Drive Control Handle.
Page 55 SECTION 3 – Steer, Auto Steer, Master Spray, and NORAC® Enable) when the switch is depressed. Refer to “Machine Display” provided elsewhere in this section for programming information. Transom Switch(es) - Up/Down The Transom Switch(es) (located on the Hydrostatic Drive Control Handle) are used to raise and lower the main lift.
Page 56 SECTION 3 – Throttle Switch The Throttle Switch (located near the Hydrostatic Drive Control Handle) is used to control engine speed (RPM). NOTE: The operator may select throttle setting by operating the Throttle Switch. However, engine speed is also controlled by movement of the Hydrostatic Drive Control Handle.
Page 57 SECTION 3 – • Volume Button • Mute Button • Source Button • Seek Button Parking Brake Switch - if equipped (Located near the Hydrostatic Drive Control Handle) Remote Stereo Controls -Typical View (Located near the Hydrostatic Drive Control Handle) Refer to “Hydrostatic Drive”...
Page 58 SECTION 3 – • Aux 2 Audio Input Connection Optional Standard -Typical View • 12V Power Ports 12V Power Ports and Aux 2 Audio Input Connection (Located on the inward side console panel) -Typical View -Typical View Overhead Monitors and Controls •...
Page 59 SECTION 3 – • Select/ • Disp Volume Button Knob • Preset • Back Buttons Button (1-6) Bluetooth Pairing (Registration) -Typical View -If Equipped 1. Press desired Preset Button (1-6) to select a registration number assigned to the Bluetooth device to be registered. NOTE: Up to eight (8) devices of memory -Typical View registered with Preset Buttons.
Page 60 SECTION 3 – OUT” will appear and the screen for reg- • Rotate the Temperature Setting Dial istration number selection resumes. “counter-clockwise” to decrease • If registration fails due to a mismatched temperature. PIN number, “PAIR ERR” will appear Air Conditioner Switch (C) and the screen for registration number •...
Page 61 SECTION 3 – Defrost (C) NOTE: An LED numeric display is The Defrost Switch energizes the A/C illuminated when the unit is turned system to allow for rapid cab on. The Digital Display will show the dehumidification. current set point temperature. •...
Page 62 SECTION 3 – NORAC Monitor • Tachometer -If Equipped (RPM Gauge) The NORAC Monitor controls the automatic boom leveling system. • Fuel Gauge • Engine Coolant Gauge • After-treatment Gauge (if equipped) Machine Gauges NORAC Monitor (Located on cab A-post) -Typical View -Typical View Refer to the manufacturer’s operation...
Page 63 SECTION 3 – Additional Features and Refer to “Machine Display” provided elsewhere in this section for operating Controls instructions. Field and Work Lights Cab Filtration System The Field Lights (located on the front of RESPA® Cab Filter cab) and Work Lights (located on each boom Your cab is featured with a dust and cradle) are for use when operating in the field aerosol filtration system to provide...
Page 64 SECTION 3 – • Charcoal Filter Access Panel Insufficient Cab Air Pressure Indicator • Recirculation Filter (Attached to the back side of the (Located on the Machine Display charcoal filter access panel) Home Page - Road or Field Mode) Charcoal Filter Access Panel (Located behind exterior service Refer to the Maintenance and Storage panel on right-hand side of cab)
Page 65: Machine Display
SECTION 3 – MACHINE DISPLAY (Typical View - Your machine may vary in appearance, depending on available equipment) Home Page Video Auxiliary The Machine Display in your sprayer is (Road/Field) Camera Page Controls Page the central control center of the machine. It controls many of the machine’s electronically-driven functions, such as: •...
Page 66 SECTION 3 – Speed Settings and Machine Adjustments Throughout this manual, various adjustments are made through the Field/Road Speed Settings and Machine Adjustments (located on the Settings Page). Auxiliary Controls Page Speed Settings and Machine Adjustments (Located on the Settings Page) NOTE: The machine must be stationary Video Camera Page before allowing certain Speed Setting...
Page 67 SECTION 3 – • Gauge Color • Language Camera • Backup Camera • Aux Camera 1 • Aux Camera 2 • Edit Overlay • Settings • Flip Vertical • Flip Horizontal Throttle Locked Parameters Button • Throttle Control Slope (Located on the Settings Page) •...
Page 68 SECTION 3 – Machine Display Indicators To Unlock Machine Settings • Press the “red illuminated” Lock Button To alert the operator of certain operations (located on the Settings Page). or when a machine system requires attention, various Machine Display Indicators are located on the top of each display page and illuminate to inform you of a specific situation.
Page 69 SECTION 3 – Lighting Adjustment Button (located on the Settings Page) to the OFF (red illuminated (Day Time/Night Time) “disabled”) position. However, the To Adjust the Display, Keypad, and Warning Light Indicator will remain Console Lighting illuminated until the issue has been •...
Page 70 SECTION 3 – • On the “Brightness” screen, press the Settings Button. • On the “Transition Settings” screen, press EDIT (next to Enable Time Transi- tion). Display Button (Located on the Settings Page) • On the “Display Settings” screen, press EDIT (next to Animations) and select “Yes”...
Page 71 SECTION 3 – Language Selection Screen Adjust Date and Time Screen • Press OK. NOTE: Press and hold the Settings Page Display Button (located on the right- Machine Information hand side of the Machine Display) Machine information, such as total engine/ for approximately 10 seconds to machine hours, software version, attachment navigate directly to the “Language...
Page 72 SECTION 3 – Attachment Information The machine recognizes which attachment (e.g. 90-ft. Boom, 120-ft. Boom, Detasseler Tool Bar, or Nitrogen Tool Bar, if equipped) is connected to the machine and is displayed on the Machine Information screen. Field Light Buttons (Located on the Auxiliary Controls Page) NOTE: Turn Field Lights OFF before entering a public roadway.
Page 73 SECTION 3 – Attachment Lights Button NOTE: The ignition key must be in the ON -If Equipped position to operate the Exterior The Attachment Lights are located on the Lights. transom. Video Camera • Press the Attachment Lights Button (ATCH) to turn Attachment Lights ON. Your machine is equipped with a Video Press button again to turn Attachment Camera for your convenience when operating...
Page 74 SECTION 3 – Edit Overlay Screen Camera Button (Located on the Settings Page) • Drag display angle to desired position. • On the “Camera Settings” screen, select NOTE: Press and hold the Arrow Buttons to either BACKUP CAMERA, AUX “fine-tune” display angle. CAMERA 1, or AUX CAMERA 2.
Page 75 SECTION 3 – Service Intervals Button Field/Road Button (Located on the Settings Page) (Located on the Home Page - Road and Field Mode) • On the “Select Service Interval” screen, select desired service interval. NOTE: The Drive State of the machine cannot be changed unless the Hydrostatic Drive Control Handle is in the NEUTRAL position (and...
Page 76 SECTION 3 – Drive Fault The third drive state, “Drive Fault” may appear as a warning message on the display page if there is a system malfunction that affects the machine’s ability to function properly. This message will tell you why the error occurred and what, if anything, should be done to correct the issue.
Page 77 SECTION 3 – Target Speed Speed Settings Screen (Located on the Home * Field Speed Settings Shown Page - Road and Field Mode) Example: If the “Number of Ranges Field” is set to 4, To Change Target Speed First Range Top Speed=5, and Last Range •...
Page 78 SECTION 3 – Throttle Up Ramp Amount of time engine speed will increase or decrease when the Throttle Switch (located near the Hydrostatic Drive Control Handle) is pressed UP or DOWN. Throttle Max Maximum percentage that engine speed will achieve (e.g. If Throttle Max is set at 100 percent, throttle control will set engine speed between 850 and 2300 RPM.
Page 79 SECTION 3 – When conditions are met again, AWS will automatically activate and the AWS indicator will illuminate. NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. Shutoff Speed for AWS NOTE: AWS Shutoff speed default is set to 10 mph (16 km/h).
Page 80 SECTION 3 – Refer to “All-Wheel Steer” provided in • On the “Auto Steer” screen, press EDIT the Engine and Drive Systems Section (next to the desired Auto Steer setting). elsewhere in this manual for complete operating instructions and safety precautions. Auto Steer Steering Angle Sensor Absolute (SASA)
Page 81 SECTION 3 – • On the “Adjust Slip Parameters” screen, press EDIT (next to Slip Percent). End Row Management Button (Located on the Settings Page) Adjust Slip Parameters Screen • On the “Select Action to Program” • Enter desired slip percentage value, then screen, select the setting in which you press OK.
Page 82 SECTION 3 – - Display When Active - Enable Single Press - Enable Press and Hold End Row Management Editor Screen • Press SET. End Row Management Settings Screen Delayed Time and Total Time (Milliseconds) • Enter desired value/setting, then press Delayed Time •...
Page 83 SECTION 3 – NOTE: If custom tire size is desired, press NOTE: This button is marked with two the Custom Button and enter tire arrows and will navigate to the Tread rolling circumference accordingly. Adjustment Page. Tire Size Screen Tread Page Button (Located on the Auxiliary Controls Page) •...
Page 84 SECTION 3 – System Gauges (Engine Load, Fuel Rate, System Voltage) Electronic System Gauges for machine Engine Load, Fuel Rate (gallons per hour), and System Voltage are located on the Machine Diagnostics Page. Digital display indicators are located beneath each System Gauge.
Page 85 If this warning message appears, immediately reduce the engine speed and allow engine to idle. This will allow the cooling system to cool the engine down and prevent possible damage. Contact the Hagie Customer Support department if troubleshooting assistance is needed. Engine Diagnostics Button...
Page 86 SECTION 3 – The Override Engine Shutdown Button Rx (Display Message “Received”) (located on the Machine Diagnostics Page) Tx (Display Message “Transmitted”) allows the operator to continue running the engine for a calibrated time period in order to move the vehicle to a safe stopping location. To View CAN Status •...
Page 87 SECTION 3 – • On the “Press to Select Signals to Mea- sure” screen, press the UP or DOWN Arrow Buttons to toggle to desired parameters. NOTE: Single arrow buttons toggle up/down one page. Double arrow buttons toggle to either the first or last page. CAN Status •...
Page 88 Press OK to acknowledge. System Faults can be viewed through the Machine Display. Refer to fault codes when speaking with a Hagie Customer Support representative. Each System Fault will display the System Faults Screen following: •...
Page 89 SECTION 3 – CAUTION Machine speed will be limited and stopping distance may be increased or decreased following a machine fault warning. CAUTION Reversible Fan Button (Located on the Auxiliary Controls Page) Do not operate the machine following a • On the “Engine Fan Control”...
Page 90 SECTION 3 – Spray System Indicators OPEN. When the switch is not activated, the Main Tank Valve Indicator will display CLOSED. • Solution • Master • Rinse Pump Spray Mode Rinse Mode Indicator Indicator Indicator Indicator When the Rinse Switch (located on the side console) is activated, the Rinse Mode Indicator (located on the Home Page - Field Mode) will display either OFF, BOOM, or...
Page 91 SECTION 3 – Boom Alignment (120’/132’ Spray Booms) When operating boom functions, the Boom Alignment value may be viewed on the Auxiliary Controls Page. Boom State Buttons - Auto/Manual (Located on the Auxiliary Controls Page) Boom Extensions - Auto Fold To operate the Boom Extensions in Auto mode: Boom Alignment Value...
Page 92 SECTION 3 – Roll Command Buttons (CW/CCW) Spray Tip Screen (Located on the Auxiliary Controls Page) • Select the corresponding spray tip size. • Press OK. NOTE: Center position value is 0 inches/cm. Refer to the Spray Systems Section Custom Spray Tip Selection elsewhere in this manual for further •...
Page 93 SECTION 3 – Efficiency (EFF) Rate The EFF Rate (located on the bottom of the Home Page - Field Mode) displays the current spray efficiency value (Spray time divided by the time spent in Field Mode). Enter Pressure for Selected Droplet Screen •...
Page 94 SECTION 3 – • Press the Float Button to turn Float ON. Press button again to turn Float OFF. NOTE: The Float Button will illuminate when in the ON position. NTB Setup Button (Located on the Settings Page) -Typical View •...
Page 95 SECTION 3 – 60’ NTB Setup Button (Located on the Settings Page) -Typical View • On the “60’ NTB Adjustments” screen, press EDIT (next to desired selection - Main Lift Maximum, Left Section 3 Maxi- mum, Left Section 2 Maximum, Right Section 3 Maximum, Right Section 2 Maximum, Section 1 Force Float).
Page 96: Engine And Drive Systems
SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. Insufficient Cab Air Pressure Indicator WARNING: Battery posts, terminals, (Located on the Machine Display and related accessories contain lead...
Page 97 SECTION 4 – ENGINE AND DRIVE SYSTEMS conditions. Press OK (acknowledging 2. Rotate the Battery Disconnect Switch that you understand the engine requires a (located on the rear mainframe) to the warm-up period before engaging the ON position. starter). Battery Disconnect Switch (Located on the rear mainframe) NOTE: Ensure that there are no other -Typical View...
Page 98: Engine Aftertreatment - Tier 4 Final
SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE WARNING Do not over-crank the starter. Failure to DEF contains urea. Do not get the comply may result in starter damage. substance in your eyes. In case of contact, immediately flush eyes with large amounts of water for a minimum of 6.
Page 99 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE CAUTION DEF CAN BE CORROSIVE TO Do NOT add any chemicals/additives to CERTAIN MATERIALS the DEF in an effort to prevent freezing. • Use only approved containers to transport If chemicals/additives are added to the or store DEF (polyethylene and DEF, the Aftertreatment System may polypropylene containers recommended).
Page 100 SECTION 4 – ENGINE AND DRIVE SYSTEMS The Tier 4 Final diesel engine is featured Tier 4 Final Diesel Engine with a flow-through exhaust Aftertreatment System that delivers ultra-low emissions for cleaner air quality. NOTE: When the ignition key is turned to the OFF position, DEF returns to the DEF tank.
Page 101 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Refer to “Service - Fluids” provided in the Maintenance and Storage Section • SCR elsewhere in this manual for additional information. Fluid Disposal: • DOC • Check with local authority regulations on proper DEF disposal requirements.
Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS DEF Supply Module Filter (Located near the bottom of the DEF Supply Module) • DEF • DEF Tank -Typical View Suction Drain Plug Strainer DEF Quality Sensor DEF Suction Strainer and Drain Plug (Located near bottom of the DEF Tank) The DEF Quality Sensor (located inside -Typical View...
Page 103 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank DEF Indicator Lamps • DEF Fill (Located on the Machine Display) Access Panel • DEF Indicator Lamp - Illuminates when the DEF level is low, and flashes when the DEF falls below a very low level. Operator should refill the DEF tank with DEF.
Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Exhaust System Cleaning Indicator Lamps Indicator Lamps (Continued) (Located on the Machine Display) • Exhaust System Cleaning Stop Indicator Lamp - Illuminates when the • High Exhaust System Temperature Exhaust System Cleaning Switch is in (HEST) Indicator Lamp - May the STOP position, preventing a illuminate due to higher than normal...
Page 105: Hydrostatic Drive
SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Indicator Lamps will turn off. Further Information Refer to the Maintenance and Storage Section provided elsewhere in this manual for additional Aftertreatment service and maintenance information. Refer to the engine manufacturer’s operation manual for complete operating instructions and safety precautions.
Page 106 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Bring the machine to a complete stop before engaging the Parking Brake. The Parking Brake also controls the Ladder. When the Parking Brake is engaged, the Ladder will extend (lower). When the Parking Brake is disengaged, the Ladder will retract (raise).
Page 107 SECTION 4 – ENGINE AND DRIVE SYSTEMS NEUTRAL Hydrostatic Drive Control Handle Hydrostatic Drive Control Handle (Version 1) (Version 2) -Typical View -Typical View • Slide the red safety lever (located on the Hydrostatic Drive Control Handle - Parking Brake Switch) DOWN (Back) Version 2 and press top of switch DOWN.
Page 108 SECTION 4 – ENGINE AND DRIVE SYSTEMS Hydrostatic Drive Control Handle - Version 1 • To disengage the Parking Brake and raise the Ladder, press and hold the Decel Pedal (located to the lower right- hand side of the steering column) and move the Hydrostatic Drive Control Handle to the LEFT (Neutral position).
Page 109 SECTION 4 – ENGINE AND DRIVE SYSTEMS machine travels when the Hydrostatic Drive Control Handle is in the fully FORWARD position and the Decel Pedal is NOT pressed. NOTE: The Target Speed displayed is the maximum speed for the selected speed range.
Page 110 SECTION 4 – ENGINE AND DRIVE SYSTEMS Press the Shift Up Switch once to reach 10 • Shift mph (16 km/h). Continue to press switch to reach 15 and 20 mph (24 and 32 km/h), as desired. Press the Shift Down Switch gradually to decrease speed range.
Page 111: All-Wheel Steer (Aws)
• To stop the machine, slowly place the Hydrostatic Drive Control Handle in the NEUTRAL position. Hagie Manufacturing Company recommends becoming familiar with and NOTE: Before turning the engine off, reduce understanding how to operate your machine the engine speed and allow to idle for in conventional steering mode before a minimum of three (3) minutes.
Page 112 SECTION 4 – ENGINE AND DRIVE SYSTEMS Your rear wheels will track the front Steering Cylinders wheels, with limitations on speed and turning percentage. This is completely variable, so if you accelerate in a turn, your match on the rear will slowly come out. This feature keeps the machine safe when turning.
Page 113 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. 1. Ensure the machine’s drive state is in Field mode. 2. Press the AWS Button (located on the Machine Display Home Page - Field Mode) to the ON (illuminated) position.
Page 114 • Use the Hydrostatic Drive Control Han- dle to slow down more if needed. If you Hagie Manufacturing Company once move the Hydrostatic Drive Control again strongly recommends trying out and Handle first and then shift down to get to...
Page 115 SECTION 4 – ENGINE AND DRIVE SYSTEMS AWS mode and switching from Auto Steer ON to OFF, especially when turn- ing. • Contact Hagie Customer Support with any questions you may have regarding the operation of the AWS System. 4-20...
Page 116: Hydraulic Systems
SECTION 5 – HYDRAULIC SYSTEMS NOTE: If the hydraulic oil level in the reservoir HYDRAULIC SYSTEM drops too low for safe operation, shut COMPONENTS down the engine immediately to prevent damage to the hydraulic systems. Gear Pump The Gear Pump powers the Reversible Fan motor and control valve.
Page 117 SECTION 5 – HYDRAULIC SYSTEMS Pressure Filter Oil Cooler (Located beneath right-hand side of (Located near rear of machine - machine - lower metal shield to access) open hood to access) -Typical View -Typical View Case Drain Filter Hydraulic Oil Reservoir (Located on left-hand side of machine) (Located on left-hand side of -Typical View...
Page 118 SECTION 5 – HYDRAULIC SYSTEMS Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold (Located near center of machine) Hydraulic Spray System -Typical View Components * View shown from top of machine • Solution Pump •...
Page 119: Reversible Fan
Before Starting the Engine • Always use Hagie-approved parts and 1. Ensure all hoses and wires are ade- components. Failure to comply will result quately secured and routed away from in voiding the 1-year parts warranty.
Page 120: Tread Adjustment
SECTION 5 – HYDRAULIC SYSTEMS shroud to move into the path of the rotat- NOTE: Rear Left and Right Tread Width ing blades and loose radiator mounting Indicators are displayed to the left of bolts can allow the radiator to flex in the Tread Width Adjustment Buttons.
Page 121 SECTION 5 – HYDRAULIC SYSTEMS Tread Adjust Indicator Decal (Front Legs) Tread Page Button -Typical View (Located on the Machine Display Auxiliary Controls Page) • On the Tread Adjustment Page, select the tread that you wish to simultaneously adjust by pressing the desired “wheel(s)” on the display screen.
Page 122: Ladder
SECTION 5 – HYDRAULIC SYSTEMS All four tread width indicators should Hydrostatic Drive Control Handle - Version 1 have identical readings after tread adjustment is complete. • To lower the Ladder, move the Hydro- static Drive Control Handle fully to the NOTE: When significant adjustment is being RIGHT.
Page 123 SECTION 5 – HYDRAULIC SYSTEMS NEUTRAL Ladder -Typical View Hydrostatic Drive Control Handle (Version 2) * Lowered position shown -Typical View To Raise the Ladder • Slide the red safety lever (located on the Parking Brake Switch) DOWN (Back) Hydrostatic Drive Control Handle - and press top of switch DOWN.
Page 124: Electrical Systems
SECTION 6 – ELECTRICAL SYSTEMS Access The batteries are located on the left-hand side WARNING of machine. Open hood to access. NOTE: When servicing the electrical system, CALIFORNIA PROPOSITION always remove the batteries (removing 65 WARNING the ground cable first). When reinstalling WARNING: Diesel engine exhaust and the batteries, connect the ground cable some of its constituents are known to the...
Page 125: Battery Disconnect Switch
SECTION 6 – ELECTRICAL SYSTEMS • Voltage - 12V only • CCA - 30 seconds at 0° F. (950) • Reserve Capacity - 185 minutes at 25 amps Storage Refer to “Storage” provided in the Maintenance and Storage Section elsewhere in this manual for further information.
Page 126: Fuses And Relays
SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
Page 127 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
Page 128 SECTION 6 – ELECTRICAL SYSTEMS Tier 4 Final Engine -If Equipped Tier 4 Final Engine Fuse/Relay Block (Located beneath batteries on Device Placement the rear left-hand side of machine) Pos. Ref. Device Part No. -Typical View * View shown from beneath machine Mini Fuse ATM-15UNP-PEC Mini Fuse...
Page 129 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Hood Actuator Fuse Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC...
Page 130: Fuse And Relay Ratings
SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located Beneath Cab) * Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front-Fill Auxiliary Battery Power 2...
Page 131 SECTION 6 – ELECTRICAL SYSTEMS CR10 Switch Power 2 Fuses and Relays - Interior (Located Rear of Side Console) * Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power...
Page 132 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...
Page 133: Video Camera Input Connections
SECTION 6 – ELECTRICAL SYSTEMS Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter VIDEO CAMERA INPUT CONNECTIONS Your machine is equipped with a Video Camera (operated through the Machine Display) for your convenience when operating the machine in reverse and is...
Page 134: Spray Systems
SECTION 7 – SPRAY SYSTEMS SPRAY BOOM HOSE CLAMP • Right Boom • Right Boom UP INSTALLATION • Right Boom OUT • Right Boom (120/132’ Spray Booms) • Left Boom UP DOWN Four (4) Boom Hose Clamps have been • Left Boom •...
Page 135 SECTION 7 – SPRAY SYSTEMS NOTICE Unfold booms far enough to clear the boom cradles only. Unfolding the booms to the fully extended position before installing the boom hose clamps will result in property damage. 4. Press and hold the corresponding Left and Right-Hand Boom Switches in the OUT position to unfold the boom wings until partially open.
Page 136: Spray Booms - 90/100
DO NOT install add-on control systems that are not When operating or positioning the approved by Hagie Manufacturing booms, observe the following safety Company. precautions. Failure to comply may result in injury or equipment damage.
Page 137 SECTION 7 – SPRAY SYSTEMS 60’ As a safety precaution, a Power Line 60/80/90’ System with Warning Message will appear on the Extensions Folded Over Machine Display before extending the outer boom extensions. Press ACKNOWLEDGE 80’ showing that you have acknowledged that there are no overhead power lines or obstructions before proceeding.
Page 138 SECTION 7 – SPRAY SYSTEMS To Reset the Outer Boom Breakaway: • Press and hold the Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) until the outer boom sections are in the LOCKED posi- tion. Reset Breakaways Button (Located on the Machine Display Auxiliary Controls Page) Hydraulic Breakaway Circuit...
Page 139 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Hydrostatic Drive • Right Control Handle is in the NEUTRAL Boom • Right • Left or PARK position. If the machine is Boom Boom put in gear during fold operation, • Right boom movement will stop.
Page 140 SECTION 7 – SPRAY SYSTEMS Boom Extension Switch Boom Extension Switch * 90-ft. Spray Booms * 90-ft. Spray Booms (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press and hold the corresponding Left Spray Boom Retraction (Fold) and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Han-...
Page 141 SECTION 7 – SPRAY SYSTEMS • Right Boom • Right • Left Boom Boom • Right • Left Boom Boom • Right • Left Boom Boom DOWN DOWN • Left Boom Solution Valve Boom Switches - Sections 1 and 9 (Located on the side console) -Typical View Left and Right-Hand Boom Switches...
Page 142 - Left or Right-Hand Boom Switch (Up/Down) the Pulse Display NOTE: If the NORAC System becomes -If Equipped inoperable, the Auto and Manual NOTE: Hagie Manufacturing Company Fold functions will still operate. recommends turning the NORAC Monitor OFF when traveling from Enabling/Disabling NORAC in one field to the next.
Page 143 SECTION 7 – SPRAY SYSTEMS NORAC/Ag Leader System On the Ag Leader Monitor: • Press the Boom Image (located on the Settings main “Run Screen”). -If Equipped • Press the top drop-down arrow (located (Soil/Crop Mode, Target Height, and on the Boom Height Control Options Sensitivity) Screen) and select Soil or Crop Mode.
Page 144 SECTION 7 – SPRAY SYSTEMS NOTE: When operating in Soil Mode, the Target Height is measured from the spray nozzles to the soil. In Crop Mode, the target height is measured from the crop canopy to the spray nozzles. On the NORAC Pulse Monitor: •...
Page 145 SECTION 7 – SPRAY SYSTEMS 6. On the Options Screen (1/5), ensure the “Remove Switches” option is selected and press the “right/forward” blue arrow icon to navigate to the next screen. Main Run Screen -Typical View 3. On the Settings Screen (1/3), press the Options Screen (1/5) “right/forward”...
Page 146: Spray Booms - 120/132
Hydraulic and electrical control systems are optimized for use of the spray boom attachment. Any modification to these systems may lead to unintended and uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing Company. 7-13...
Page 147 SECTION 7 – SPRAY SYSTEMS Power Lines Hagie Manufacturing Company cannot stress enough that extreme caution must be taken when operating equipment near power 120-ft. spray width with lines. Ensure there is more than sufficient boom fully extended* clearance when transporting, unfolding and folding the boom, or spraying near power lines.
Page 148 SECTION 7 – SPRAY SYSTEMS manifold, Hagie-installed modules, NORAC the pendulum assembly at this point. The center sensor, and the NORAC lift/level hydraulic valves and cylinders will not stop hydraulic manifold. this from occurring. Roll Cylinder -Typical View Fixed Transom...
Page 149 CAUTION NOTE: The Position Sensors are factory- positioned and should not require calibration. Contact Hagie Customer Placing an object beneath the NORAC Sensors when the system is in automatic Support if boom positioning mode may result in unintended assistance is needed.
Page 150 SECTION 7 – SPRAY SYSTEMS Outer Breakaway -Typical View Accumulator NOTE: The Outer Breakaway is self- -Typical View resetting and will return to the normal operating position after it has Main Pivot/Breakaway Cylinders cleared the hazard. The Main Pivot/Breakaway Cylinders are responsible for the horizontal extension of the booms to the spray position.
Page 151 SECTION 7 – SPRAY SYSTEMS • Spring Breakaway • Jam • Adjust Spring Breakaway Adjust/Jam Nuts Boom State Button - Auto/Manual (Located near the outer (Located on the Machine Display end of the spring breakaway) Auxiliary Controls Page) -Typical View 2.
Page 152 SECTION 7 – SPRAY SYSTEMS to the fully extended position on all sec- tions. • Left Boom Boom State Button - Auto/Manual • Right Boom Extension Switch Extension Switch (Located on the Machine Display Auxiliary Controls Page) Left and Right Boom Extension Switches (Located on the side console) 2.
Page 153 SECTION 7 – SPRAY SYSTEMS Manual Fold (IN) • Right Boom • Right • Left NOTE: Ensure the Hydrostatic Drive Boom Boom Control Handle is in the NEUTRAL or PARK position. If the machine is • Right • Left put in gear during fold operation, Boom Boom boom movement will stop.
Page 154 SECTION 7 – SPRAY SYSTEMS • Right Boom • Right • Left Boom Boom • Right • Left Boom Boom • Right • Left Boom Boom DOWN DOWN • Left Boom • Right Boom Extension Switch Extension Switch • Left Boom Left and Right Boom Extension Switches (Located on the side console)
Page 155 The Rolling Boom feature will enable the boom to roll either “clockwise” or “counter- -If Equipped clockwise” (as viewed from the cab) using NOTE: Hagie Manufacturing Company the Roll Command Buttons (located on the recommends turning the NORAC Machine Display Auxiliary Controls Page).
Page 156 SECTION 7 – SPRAY SYSTEMS NORAC/Ag Leader System - Transom Switch (Up/Down) - Left or Right-Hand Boom Switch (Up/Down) Settings NOTE: If the NORAC System becomes -If Equipped inoperable, the Auto and Manual (Soil/Crop Mode, Target Height, and Sensitivity) Fold functions will still operate. NOTE: Settings may be adjusted through the Enabling/Disabling NORAC in main Run Screen by pressing the...
Page 157 SECTION 7 – SPRAY SYSTEMS On the Ag Leader Monitor: NOTE: When operating in Soil Mode, the • Press the Boom Image (located on the Target Height is measured from the main “Run Screen”). spray nozzles to the soil. In Crop •...
Page 158 SECTION 7 – SPRAY SYSTEMS Main Run Screen -Typical View 3. On the Settings Screen (1/3), press the “right/forward” blue arrow icon to navi- gate to the next screen. End Row Management Switch (Located on the Hydrostatic Drive Control Handle - Version 1) -Typical View Settings Screen (1/3) -Typical View...
Page 159: Spray Boom - Rear
SECTION 7 – SPRAY SYSTEMS 6. On the Options Screen (1/5), ensure the “Remove Switches” option is selected and press the “right/forward” blue arrow icon to navigate to the next screen. Options Screen (2/5) -Typical View 9. On the Options Screen (2/5), press the Options Screen (1/5) selection area (next to “Headland -Typical View...
Page 160 SECTION 7 – SPRAY SYSTEMS -Typical View -Typical View 4. Slide the boom mounting hardware (E) inside the boom tubing, ensuring holes 2. Rotate the 3-Way Boom Valve (B) are aligned. (located on the center spray section of the front boom) to supply solution to the rear boom.
Page 161: Solution System Components
SECTION 7 – SPRAY SYSTEMS 6. Connect the solution line with the quick- operation manual before operating the connect fittings (located beneath right- Solution System. The following information hand side of machine). refers to components of the Solution System and is not intended to replace the manufacturer’s operating instructions.
Page 162 SECTION 7 – SPRAY SYSTEMS • Solution Pump Control Valve • Solution Pump Solution Pump Switch Solution Pump and (Located on the side console) Solution Pump Control Valve -Typical View (Located near center of machine) -Typical View NOTE: When the Solution Pump is ON, a * View shown from top of machine Solution Pump Indicator (located on the Machine Display Home Page -...
Page 163 SECTION 7 – SPRAY SYSTEMS Solution Tank Drain Valve (Located beneath the solution Flow Meter tank on underside of machine) (Located beneath the -Typical View right-hand side of machine) -Typical View Refer to “Draining Your Solution Tank” elsewhere in this section for further Pressure Gauge information.
Page 164 SECTION 7 – SPRAY SYSTEMS • Press the Main Tank Valve Switch UP to open. Press switch DOWN to close. Agitation Valve (Located near center of machine) -Typical View Main Tank Valve Switch * View shown from top of machine (Located on the side console) -Typical View Agitation Valve Switch...
Page 165 SECTION 7 – SPRAY SYSTEMS NOTE: Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Agitation Valve Pressure Indicator (Located on the Machine Display Home Page - Road and Field Mode) Jet Agitators (2) Boom Solution Valve Switches The Jet Agitators (located on each end of...
Page 166 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Indicators (Transom) -If Equipped Your machine may be equipped with transom-mounted Boom Solution Valve Indicators (located on the center of the transom), which allow you to view system status for the following: •...
Page 167 SECTION 7 – SPRAY SYSTEMS Pump Speed/Rate Switches (Located on the side console) -Typical View Master Spray Switch NOTE: Increasing or decreasing pump speed (Located on the back side of the Hydrostatic will change the application rate Drive Control Handle - Version 1) through the rate controller.
Page 168: Solution System - Operation
SECTION 7 – SPRAY SYSTEMS NOTICE Never attempt to operate the spray system without solution in the tank. Failure to comply will cause severe equipment damage and will void the warranty. NOTE: Ensure the Master Spray Switch (located on the Hydrostatic Drive Master Spray Indicator (Located on the Machine Display Control Handle) is in the OFF...
Page 169 SECTION 7 – SPRAY SYSTEMS • Agitation Valve • Main Tank Pressure Valve Status Field/Road Button (Located on the Machine Display Home Page) Main Tank Valve Status and Agitation Valve Pressure Indicators (Located on the Machine Display NOTE: The selected drive state will Home Page - Field Mode) illuminate.
Page 170 SECTION 7 – SPRAY SYSTEMS • Pump Speed/ Rate Switches • Rate Control Switches Rate Control and Pump Speed/Rate Switches (Located on the side console) -Typical View Master Spray Switch 8. Press the Solution Pump Switch (located (Located on the back side of the Hydrostatic Drive Control Handle - Version 1) on the side console) in the UP (On) posi- -Typical View...
Page 171: Droplet Monitoring System
SECTION 7 – SPRAY SYSTEMS and Agitation Valve Switches until solu- tion is refilled. DROPLET MONITORING SYSTEM NOTE: Apply chemicals as recommended by the manufacturer. Refer to the chemical manufacturer’s label for further information. Your machine is equipped with a Droplet Master Spray Indicator Monitoring System, which monitors droplet (Located on the Machine Display...
Page 172 SECTION 7 – SPRAY SYSTEMS medium droplets at low pressures, while producing fine droplets at higher pressures). Droplet Size Classification • XF - Extra Fine • VF - Very Fine • F - Fine • M - Medium • C - Coarse •...
Page 173: Fence Row Applicator
SECTION 7 – SPRAY SYSTEMS • Right Fence Row Switch • Left Fence Switch Fence Row Switches - Left and Right Enter Pressure for (Located on the side console) Selected Droplet Screen -Typical View • When the corresponding droplet size indicator is selected, press EDIT.
Page 174: Filling Your Solution Tank
SECTION 7 – SPRAY SYSTEMS FILLING YOUR SOLUTION TANK • Solution Tank Fill Valve • Solution Tank Fill Port CAUTION Front Fill Assembly (Lowered position shown) Wear the appropriate clothing and -Typical View Personal Protective Equipment (PPE) when working with agricultural 3.
Page 175 SECTION 7 – SPRAY SYSTEMS Power Ports (Located near front fill assembly) Front Fill Release Lever -Typical View (Located beneath front end of machine) -Typical View 5. When finished filling the tank, close the Solution Tank Fill Valve. 2. Lower the Front Fill Assembly. 6.
Page 176 SECTION 7 – SPRAY SYSTEMS 7. Remove operator-supplied connection from the Rinse Tank Fill Port. 8. Reinstall the fill port cap. 9. Raise the Front Fill Assembly to the stored position, ensuring it “clicks” into locked position. Side Fill -If Equipped NOTE: Engage parking brake before operating the side fill.
Page 177 SECTION 7 – SPRAY SYSTEMS • Fill Valve (H) - OPEN • Side Fill Valve (A) - CLOSED • Chemical Inductor Valve (C) - OPEN (after flow is established) Fill Water/Induct Dry Chemical • Fill Port (G) - CONNECTED • Fill Valve (H) - OPEN •...
Page 178: Draining Your Solution Tank
SECTION 7 – SPRAY SYSTEMS 3. Rotate Rinse Tank Fill Valve to the OPEN (counter-clockwise) position and • Solution Tank Fill Valve fill tank to desired level. 4. When finished filling the tank, close the Rinse Tank Fill Valve. 5. Remove operator-supplied connection from the Rinse Tank Fill Port.
Page 179: Rinse System
SECTION 7 – SPRAY SYSTEMS 5. Remove hose from the Solution Tank Drain Valve Assembly. NOTICE 6. Tighten metal valve clamp. RINSE SYSTEM When draining large volumes from the solution tank, it is recommended to Operate the Rinse System on your pump off with the solution pump through machine to flush the spray system (solution the front quick coupler.
Page 180 SECTION 7 – SPRAY SYSTEMS 1. Press the Main Tank Valve Switch (located on the side console) in the DOWN (Close) position. Rinse Mode Indicator (Located on the Machine Display Home Page - Field Mode) Main Tank Valve Switch 3. Press the Agitation Valve Switch (Located on the side console) (located on the side console) in the UP -Typical View...
Page 181 SECTION 7 – SPRAY SYSTEMS “+” Pump Speed/Rate Switch Solution Pump Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 7. When finished rinsing the solution tank, 5. Press the Manual (MAN) Rate Control press the Rinse Switch to the OFF (mid) Switch (located on the side console).
Page 182 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Switches Main Tank Valve Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 4. Press the Master Spray Switch (located 2. Press the Rinse Switch (located on the on the Hydrostatic Drive Control Han- side console) in the UP position to rinse dle) in the ON position.
Page 183: Chemical Injection System
SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator “+” Pump Speed/Rate Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 3. Press the Manual (MAN) Rate Control 5. Press the Master Spray Switch (located Switch (located on the side console).
Page 184 SECTION 7 – SPRAY SYSTEMS The direct Chemical Injection System on • (K) - Mechanical Agitator your machine is featured with three separate (2 - Tanks 1 and 3, if equipped) chemical tanks, in which three different • (L) - Tank Drain Valve (3) chemicals may be stored.
Page 185 SECTION 7 – SPRAY SYSTEMS Filling the Chemical Tanks 1. Connect the provided Dry Disconnect Valve to the nurse tank solution supply. • Tank Indicator • Fill Port • Fill Port • Fill Port Lights (Tank 1) (Tank 2) (Tank 3) •...
Page 186 SECTION 7 – SPRAY SYSTEMS Chemical Agitation - If Equipped CAUTION Each 60-gallon/227 L chemical tank (Tanks 1 and 3) may be equipped with Mechanical Agitators to thoroughly mix Turn solution supply OFF when tank solution and ensure uniform application. indicator light illuminates.
Page 187 SECTION 7 – SPRAY SYSTEMS Rinsing the Supply Lines and NOTE: Refer to the Raven manufacturer’s operation manual for information on Injection Pumps calibrating the Injection Pumps. If chemical remains in the tanks at the end 2. Turn desired Outlet Selector Valve of the day, it is recommended to rinse (located on the Injection Pump that you chemicals from the supply lines and injection...
Page 188 SECTION 7 – SPRAY SYSTEMS Inlet Selector Valve - 120 Gal./454 L Tank (Located beneath Tank 2 on underside of machine) Tank Drain Valve -Typical View -Typical View • Tanks 1 and 3 - Located on the outer side of each tank CAUTION •...
Page 189: Foam Marker System
SECTION 7 – SPRAY SYSTEMS FOAM MARKER SYSTEM - If Equipped CAUTION Maximum foam regulator pressure is 20 PSI (1.4 bar). Use of higher pressure may cause personal injury and system damage and will void the warranty. Foam Marker Switch (Located on the side console) Foam Marker Operation -Typical View...
Page 190: Application
SECTION 7 – SPRAY SYSTEMS • Foam • Foam Frequency Concentration Dial Dial Foam Pressure Dial Foam Frequency and (Located on the side of Concentration Dials the Foam Marker Tank) (Located on the side of -Typical View the Foam Marker Tank) -Typical View Setting the Foam Marker Foam Drop Configurations...
Page 191 SECTION 7 – SPRAY SYSTEMS Determine the speed in which the sprayer NOTE: Certain regions may have will travel when applying chemicals. To restrictions on drift control. select the best speed, consider the lay of the Once you have selected the type of nozzle, land, condition of the soil, type of crop, you must choose the size of the nozzle.
Page 192 SECTION 7 – SPRAY SYSTEMS l/min = l/ha x km/h x Nozzle Spacing 60,000 Examples: GPM = 22.6 x 10 x 20 = 4520 = 0.76 GPM (per nozzle) 5940 5940 l/min = 211.3 x 16 x 50 = 169040 = 2.82 l/min 60,000 60,000...
Page 193 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
Page 194 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
Page 195 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-62...
Page 196 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
Page 197 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
Page 198 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
Page 199 SECTION 7 – SPRAY SYSTEMS Example: Section 2 of a 120-ft. boom with 15-inch (38 cm) nozzle spacing (10 spray nozzles). 10 Nozzles x 15 (Nozzle Spacing) = 150” (Section Width) 10 Nozzles x 38 (Nozzle Spacing) = 380 cm (Section Width) Further Information Refer to the spray system console manufacturer’s operation manual for...
Page 200: Maintenance And Storage
SECTION 8 – MAINTENANCE AND STORAGE NOTE: Hydraulic oil expands when heated. Always check oil level when it is cool. NOTICE Remove all chemical residue from the work area before performing service/ maintenance. • Sight Gauge NOTICE Pump repair and replacement should be Hydraulic Oil Reservoir performed by qualified service (Located on left-hand side of...
Page 201 Slowly squeeze pump handle and fill res- ervoir until oil level reaches mid-sight Type gauge. Premium hydraulic fluids containing high quality rust, oxidation, and foam inhibitors are required. Hagie Manufacturing Company recommends Mobilfluid 424. ® Wheel Hub Oil Bonfiglioli Wheel Hubs Each wheel hub should maintain a proper oil level at all times.
Page 202 2. Remove the 4 o’clock plug (B). Ensure moisture inadvertently entered the wheel hub oil level is between 1/3 and 1/2 full. during an oil change. NOTE: Hagie Manufacturing Company Fairfield Wheel Hubs ™ recommends Mobil Delvac - If Equipped...
Page 203 SECTION 8 – MAINTENANCE AND STORAGE hub parts. This will prevent rusting if NOTE: Hagie Manufacturing Company moisture inadvertently entered the wheel hub ™ recommends Mobil Delvac during an oil change. synthetic gear oil (75W-90) with EP features (complying with API GL-5 Engine Oil specifications).
Page 204 SECTION 8 – MAINTENANCE AND STORAGE Diesel Exhaust Fluid (DEF) • Engine Oil Pan Capacity (including filter and cooler) = 17.6 quarts (16.7 L) (Tier 4 Final Engines) Type • Valvoline Premium Blue Diesel Engine ® WARNING Oil - 15W-40 (recommended) NOTE: Change the engine oil every 500 Read the DEF manufacturer’s label and hours of operation or yearly,...
Page 205 SECTION 8 – MAINTENANCE AND STORAGE • Store DEF in sealed containers to avoid shut down. Refer to the engine contamination. manufacturer’s service manual for • Avoid direct sunlight. information on how to recover from a low DEF level condition. By following these conditions, DEF has a minimum expected shelf life of approximately 18 months.
Page 206 SECTION 8 – MAINTENANCE AND STORAGE Freezing Checking Coolant Level/ Concentration CAUTION DO NOT add any chemicals/additives to the DEF in an effort to prevent freezing. If chemicals/additives are added to the DEF, the Aftertreatment System may become damaged. DEF will freeze around 12° F (-11° C). The DEF system on the machine is designed to accommodate this and does not require any NOTE: Check coolant level daily.
Page 207 SECTION 8 – MAINTENANCE AND STORAGE Engine Fuel Ethylene Glycol ° ° ° ° ° ° NOTE: Keep a fire extinguisher nearby when Coolant concentration should be checked refueling. every 500 hours of operation or at the DO NOT fill fuel tank completely. Fuel beginning of each spray season, whichever can expand and run over.
Page 208: Service - Filters
SECTION 8 – MAINTENANCE AND STORAGE 3. Fill tank to desired level. 4. Reinstall the Fuel Fill Cap. Air Conditioning A/C Charge Ports (Located beneath mid mainframe) -Typical View Windshield Washer Fluid The Windshield Washer Fluid Reservoir is located behind the left-hand side of cab. Check fluid level before each use and fill with non-freezing automotive windshield washer fluid, as required.
Page 209 SECTION 8 – MAINTENANCE AND STORAGE Cleaning It is not recommended to clean the Engine Air Intake Filter element. However, a clean damp cloth should be used to wipe away dust and debris from the air cleaner housing. Filter Minder The Filter Minder is an air restriction monitoring system that progressively and constantly indicates how much air filter...
Page 210 SECTION 8 – MAINTENANCE AND STORAGE Engine Oil Filter Radiator Screen Latches (Located along left-hand side of (Located on each corner of the screen) machine - open hood to access) -Typical View -Typical View • Remove Radiator Screen. Fuel Filters Cleaning Use compressed air to dislodge large Primary Fuel Filter (Water Separator)
Page 211 SECTION 8 – MAINTENANCE AND STORAGE • Primary Fuel Filter (Water Separator) • Secondary Fuel Filter DEF Supply Module Filter (Located near the bottom Primary and Secondary Fuel Filters of the DEF Supply Module) (Located along left-hand side of -Typical View machine - open hood to access) -Typical View Hydraulic Filters...
Page 212 SECTION 8 – MAINTENANCE AND STORAGE Return Filter Housing Pressure Filter Housing (Located on left-hand side of (Located beneath right-hand side of machine near hydraulic oil reservoir) machine - lower metal shield to access) -Typical View -Typical View 2. Remove Return Filter Housing cover and 3.
Page 213 SECTION 8 – MAINTENANCE AND STORAGE 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter. NOTE: Hand-tighten filter until it makes contact with the o-ring, then tighten half a turn further.
Page 214 SECTION 8 – MAINTENANCE AND STORAGE Solution Line Strainer CAUTION Ensure the Main Tank Valve and Agitation Valve are CLOSED before servicing the Solution Line Strainer. Failure to comply may result in chemical contact. Maintain consistent application rates by Breather Cap Removed inspecting the Solution Line Strainer (located -Typical View beneath right-hand side of machine) daily for...
Page 215 SECTION 8 – MAINTENANCE AND STORAGE Cab Filters 2. Inspect RESPA Cab Filtration System for damage. RESPA Cab Filter ® 3. Release the four (4) Filter Latches (located on the exterior filter housing). NOTE: Replace the RESPA Cab Filter every 1,000 of operation or when cab NOTE: Note orientation of the ejection pressure drops below the minimum...
Page 216 SECTION 8 – MAINTENANCE AND STORAGE • Remove the charcoal filter access panel NOTE: Dispose of filter according to local (located behind the exterior service regulations. panel). 6. Wipe off any loose debris around the fil- ter housing using a clean cloth. NOTE: A recirculation filter is attached to the back side of the charcoal filter NOTE: DO NOT used compressed air to...
Page 217: Service - Lubrication
SECTION 8 – MAINTENANCE AND STORAGE Cleaning the Recirculation Filter: • Remove Recirculation Filter and clean with soap and warm water (wring out gently) every 100 hours of operation. SERVICE - LUBRICATION NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage.
Page 218 SECTION 8 – MAINTENANCE AND STORAGE • Pressure Relief Valve • Leg Tube Grease Zerk Transom Pivot Tube Leg Tube Grease Zerk and -Typical View Pressure Relief Valve (Located on front and rear legs) -Typical View Boom Fold Lubricate the Boom Fold (where the main Ladder Pivot Tube boom section connects to the boom extension) daily, or as needed.
Page 219 SECTION 8 – MAINTENANCE AND STORAGE Boom Breakaway Cylinder Rod End -Typical View 120/132’ Booms Boom Breakaway -Typical View Pendulum Lubricate the grease zerk on each Boom Breakaway Cylinder Rod End Pendulum weekly, or as needed. NOTICE Failure to lubricate the boom breakaway cylinder rod end grease zerks will result in damage to the breakaway cylinder and mounting if contact is made with an...
Page 220 SECTION 8 – MAINTENANCE AND STORAGE Roller Mount Assembly -Typical View Pivot Transom Ball Joints -Typical View Pivot Transom Lubricate the four (4) Pivot Transom grease zerks (located at the top and bottom of Boom Adapter each Pivot Transom) every 50 hours of Lubricate the two (2) grease zerks on each operation, or as needed.
Page 221: Service - Engine Drive Belt
SECTION 8 – MAINTENANCE AND STORAGE -Typical View • Lift UP and remove Engine Drive Belt. Inspection • Visually inspect the Engine Drive Belt daily. • Check the belt for intersecting cracks. See following illustration. Boom Fold Linkages -Typical View -Typical View NOTE: Transverse cracks (across the belt width) are acceptable.
Page 222: Service - Bolt Torque
SECTION 8 – MAINTENANCE AND STORAGE NOTE: Use slow, even pressure on the SERVICE - BOLT TORQUE torque wrench. Quick or jerky movements can cause inaccurate values. NOTICE Check lug nut torque immediately after receiving the machine and every 50 hours of operation thereafter.
Page 223: Service - Toe-In
SECTION 8 – MAINTENANCE AND STORAGE for movement. If plates become loose, the leg will rock as the machine starts to move. NOTICE If hydraulic tread adjust will never be used or if your machine is not equipped with tread adjust, set all bolt torque settings to 50 ft.-lbs.
Page 224 SECTION 8 – MAINTENANCE AND STORAGE the cylinders are re-phased, each cylinder should reach mid-stroke (4.4”/11.2 cm). Once both cylinders are at 4.4”/11.2 cm, Toe- In can be set. To Phase the Steering Cylinders 1. Start the machine. 2. Turn steering wheel to the right or left. 3.
Page 225: Service - Miscellaneous
11. With the cylinders centered, adjust the Further Information tie-rods (located on the cylinder rods) Contact Hagie Customer Support if until they line up with the bolt-down hole additional assistance is needed. (located on the lower air bag plate).
Page 226 SECTION 8 – MAINTENANCE AND STORAGE Contact Hagie Customer Support if assistance is needed. Air Tank Air Bag (Located on each leg) • Drain the Air Tank daily by slowly -Typical View releasing the Tank Drain Valve (located beneath platform on left-hand side of The system includes an Air Dryer (located machine).
Page 227 SECTION 8 – MAINTENANCE AND STORAGE Tire Pressure • Button- CAUTION Head Screw When inflating tire, use an extension with an in-line air gauge and attach air chuck. This will allow the operator to stand clear of tire sidewall explosion trajectory.
Page 228 NORAC Sensor Foam Pad operation, or as necessary. (Located on the bottom of each sensor) -Typical View Replace foam pads as necessary. Contact Hagie Customer Support for replacement. Wiper Blade NOTICE Use a sturdy stationary ladder to safely access the wiper blade.
Page 229 NOTE: Always wash machine thoroughly after applying liquid nitrogen. As often as possible, thoroughly wash the machine and apply paint to any place where the paint is light or missing. For replacement decals or touch-up paint recommendations, contact the Hagie Customer Support department. 8-30...
Page 230: Service Intervals
SECTION 8 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt Check Hydraulic Reservoir...
Page 231 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Aftertreatment DEF Exhaust Piping (Tier 4 Final Engines) Lubricate Leg Grease Zerks Replace Windshield Wiper Blade Fill Windshield Washer Fluid Reservoir Clean Radiator Grille Screen Change Engine Drive Belt...
Page 232 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Change Wheel Hub Oil (Break-in) Check Air Dryer Cartridge Check Tread Adjust Bearing Bolts (Visually) Check Wheel Hub Oil Level Clean Batteries Check Tread Adjust Bearing Bolt Torque...
Page 233 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Radiator Coolant Concentration Change Hydraulic Reservoir ® Replace RESPA Cab Filter Change Radiator Coolant Change Air Dryer Cartridge Change Spray Nozzle Diaphragms and Tips Exhaust Brake Service...
Page 234: Storage
NOTE: For paint touch-up 5. With the engine at normal operating tem- recommendations, contact the Hagie perature, cycle all hydraulic functions, Customer Support department. including the steering. 11. Replace worn or missing decals. Refer to 6.
Page 235 3. Clean and reinstall the batteries. Be sure NOTE: For decal replacement, contact the to attach the battery cables to the proper Hagie Customer Support department. terminals. 12. Apply multi-purpose grease to coat 4. Tighten all belts. Inspect and replace any exposed hydraulic cylinder rods.
Page 236: Miscellaneous
CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in sprayer rollover.
Page 237 SECTION 9 – MISCELLANEOUS Driving the Sprayer on a Public Roadway 1. Always have the booms in the folded and cradled position when driving or trans- porting the machine. 2. Use the flashing hazard/warning lights, day or night to warn other drivers, unless prohibited by law.
Page 238: Lifting Your Machine
6. Have an attendant help guide you onto the trailer. Contact Hagie Customer Support if 7. Allow enough room between the sprayer towing is unavoidable. and the pulling vehicle for turning. 8. Secure the sprayer onto the trailer using...
Page 239 SECTION 9 – MISCELLANEOUS WARNING Use extreme caution when supporting machine by a lifting point. Failure to obtain proper location and lifting equipment may cause the machine to become unstable, resulting in serious injury or death. NOTICE Lifting Point Containment Ring (Located on the frame near each leg) -Typical View Lift machine on hard level surface with...
Page 240 SECTION 9 – MISCELLANEOUS press and hold air supply handle until the machine reaches desired height. WARNING Ensure lock pins are fully inserted at base of jack. Do not rely on jack air supply to support a raised machine. Sudden loss of air pressure will cause the machine to become unstable, resulting in serious injury or death.
Page 241: Quick-Tach System - Spray Booms
SECTION 9 – MISCELLANEOUS QUICK-TACH SYSTEM - WARNING SPRAY BOOMS Turn the engine OFF before connecting/ CAUTION disconnecting any hoses or electrical lines. Failure to comply may result in serious injury or death. When operating or positioning the booms, observe the following safety precautions.
Page 242 SECTION 9 – MISCELLANEOUS • Right- • Left- Hand Hand Air Suspension Valves (Located on the left-hand front air bag) Lock Pin -Typical View (Located on the front left and right-hand side of machine) 6. Engage the parking brake. -Typical View 7.
Page 243 SECTION 9 – MISCELLANEOUS NORAC Connection • Rotate the bottom Solution Connection Valve in the fully COUNTER-CLOCKWISE (Open) -If Equipped position. • Rotate the top Solution Connection Valve in the fully COUNTER-CLOCKWISE (Open) position. • Solution Connection Valves • Solution Connection Cam Lock Levers NORAC Connection - if equipped Solution Connection Valves...
Page 244 SECTION 9 – MISCELLANEOUS 9. Rotate the NORAC Hand Valve - if equipped (located on the left and right- hand level cylinders) in the OPEN (counter-clockwise) position. Electrical Snap Ring -Typical View NORAC Hand Valve (2) - if equipped Quick Connect Multi-Coupler (Located on the left and -If Equipped right-hand level cylinders)
Page 245 SECTION 9 – MISCELLANEOUS Transom Switch - UP (Located on the Hydrostatic Drive Control Handle) -Typical View NOTE: Raising the attachment will allow the weight of the boom to pull the Attachment Hooks over the Mounting Pins. You will notice a change of weight as the machine begins to support the attachment.
Page 246 SECTION 9 – MISCELLANEOUS If temporarily storing the attachment on a soft surface (such as grass), it is NOTICE recommended to place blocks or wood beneath the stands’ feet to prevent the attachment from sinking into the ground. Do not operate the boom while the boom stands are in the lowered position.
Page 247 SECTION 9 – MISCELLANEOUS front tires and allow room for • Right Boom • Right Boom UP steering to line up the boom). Do • Right Boom OUT NOT fully extend. • Right Boom 3. Lower the boom and secure the boom •...
Page 248 SECTION 9 – MISCELLANEOUS Boom Solution Valve Switches (Located on the side console) -Typical View Lock Pin (Located on the front left and 8. Disconnect the Solution, Foam Marker right-hand side of machine) (if equipped), and NORAC (if equipped) -Typical View Connections, ensuring not to leave the * Disengaged position shown ends in an area where they may become...
Page 249 SECTION 9 – MISCELLANEOUS NORAC Connection • Lift the Solution Connection Cam Lock Levers in the UP position to disengage the solution -If Equipped connections. • Install provided dust caps on the solution connection openings. • Solution Connection Valves • Solution Connection Cam Lock Levers NORAC Connection - if equipped Solution Connection Valves...
Page 250 12. Disconnect the Hydraulic/Electrical Con- nections (located on the front left-hand side of machine), ensuring not to leave the ends in an area where they may become damaged or contaminated. Electrical Snap Ring -Typical View NOTE: Contact Hagie Customer Support for replacement caps. 9-15...
Page 251 SECTION 9 – MISCELLANEOUS CAUTION Ensure caps are reinstalled onto hydraulic connections before starting the machine (if no other attachment will be installed). Failure to comply will result in hydraulic oil to eject from connection points and possible hydraulic system contamination.
Page 252 SECTION 9 – MISCELLANEOUS Each boom stand has a leg with a “foot” on the bottom and a hex bolt in the top hole of the leg to secure it from sliding off, as well as a “snap” lock pin in the hole (located directly below the bracket) to maintain it’s position.
Page 253: Air Suspension Exhaust
SECTION 9 – MISCELLANEOUS situation (e.g. boom height, ground level, etc.) Adjust in the same manner as previously described. 6. Reverse steps to store booms stands in “travel” position. AIR SUSPENSION EXHAUST (Air Bags) The Air Suspension Exhaust System is used to manually inflate/deflate the air bags on your machine, providing you with a smooth, consistent ride quality.
Page 254: Hand Wash System
SECTION 9 – MISCELLANEOUS HAND WASH SYSTEM • Hand Wash Fill CAUTION The Hand Wash System is not a substitute for Personal Protective Equipment (PPE). Always use the proper PPE (safety eye wear, face shields, protective clothing, etc.) when handling agricultural chemicals. Hand Wash Tank (Located beneath platform near ladder) -Typical View...
Page 255: Hood Operation
SECTION 9 – MISCELLANEOUS To Dispense Fresh Water From HOOD OPERATION Lower Water Outlet The rear hood may be opened to access • Turn Hand Wash Valve (located near bot- many of the machine’s service points (e.g. tom of Hand Wash Tank) in the “clock- engine and hydraulic components).
Page 256: Tall Corn Package - Installation
SECTION 9 – MISCELLANEOUS • Press and • Press and hold to CLOSE hold to OPEN -Typical View Rear Hood (Closed position shown) -Typical View • Lock the two Hood Latches. Powering the Hood Actuator (when battery charge is depleted) Refer to “Engine - Starting”...
Page 257 SECTION 9 – MISCELLANEOUS • Hinge Bushing • Panel 1 • Panel 2 • Support Hook • Cotter • Panel 3 • Panel 5 • Belly Shield • Panel 4 Nuts/Bolts -Typical View Belly Shield Installation NOTE: Ensure belly shield nuts and bolts are -Typical View loose.
Page 258 SECTION 9 – MISCELLANEOUS • Hinge Bushing • Support Hook • Cotter • Belly Shield -Typical View Nuts/Bolts -Typical View 7. Repeat previous steps to install Panels 2 and 3. NOTE: Ensure belly shield nuts and bolts are Installing Belly Shields (4-5) and loose.
Page 259 SECTION 9 – MISCELLANEOUS -Typical View 9. Lift and secure Panel 5, tightening belly Hanger Pin Installation shield nuts and bolts in the same manner. -Typical View 6. On opposite side of machine, remove previously installed Securement Pins • Panel 5 (from Hanger Pins).
Page 260 SECTION 9 – MISCELLANEOUS • Curtain Mounting • Curtain Bracket Support Strips -Typical View -Typical View 14. Repeat process to secure the remainder 12. Starting at the end of the assembly, insert of the assembly, ensuring that the a 1/8” stainless steel rivet through the top notches of Curtain Support Strips adjoin of Curtain Support Strip, Brush Curtain, together.
Page 261 SECTION 9 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 17. Remove the four (4) mounting bolts (two located on each side of hood bracket). Brush Curtain Attached to Hood -Typical View 19. Belly Shield and Brush Curtain installa- tion complete.
Page 262 SECTION 9 – MISCELLANEOUS Mounting Bolts (2) - Front/Rear Brush Guard Mounting Bracket (Located on the right-hand cross member (Right-hand side of machine shown) hose assembly mounting bracket) -Typical View -Typical View *Rear bolt shown 5. Install nut to the bottom of each Mount- ing Bracket and tighten using a 9/16”...
Page 263 SECTION 9 – MISCELLANEOUS • Brush Guard Rail • Anchor Bolt • Mounting Bracket Hardware Brush Guard Rail Assembly Brush Guard Mounting Bracket -Typical View (Left-hand side of machine shown) -Typical View 7. Assemble Mounting Bracket Hardware (bracket, hanger pin, and bolt) together. NOTE: Ensure the hanger pin hole opening is facing toward the length of the bracket.
Page 264 SECTION 9 – MISCELLANEOUS • Rail Support • Anchor Bolts Center Brush Guard Rail Assembly -Typical View -Typical View 11. Fasten each center Brush Guard Rail and 13. Once proper distance is achieved, hand- Rail Support together using a 5/16” x 1” tighten top and bottom Anchor Bolts on bolt, as shown in the following photo.
Page 265 SECTION 9 – MISCELLANEOUS Front Fill Valve Bolt -Typical View -Typical View 18. Rotate the Front Fill Valve 180° (valve 15. Repeat Step 15 on opposite side, ensur- handle facing toward front of machine) ing 24” (61 cm) distance. and reinstall bolt. 16.
Page 266 SECTION 9 – MISCELLANEOUS • Adjustment Clip • U-Bolts Brush Guard Adjustment Clip Brush Guard Tube (Located on the end of each tube) -Typical View -Typical View 21. Repeat process for remaining brush guards. Installing Front Shield 1. Pre-assemble support hook and bolts to the Front Shield (one side only) and hand-tighten with a 1/2”...
Page 267 SECTION 9 – MISCELLANEOUS NOTE: If your machine is equipped with Severe Duty Legs, refer to the following “Mounting Plate/Bolt Installation - Severe Duty Legs” illustration for correct orientation of the Crop Divider Mounting Plate and bolts. • Leg Mounting •...
Page 268 SECTION 9 – MISCELLANEOUS plate and tube. Install two (2) nuts and Mounting Plate/Bolt Installation (Severe Duty Legs) tighten with a 3/4” wrench or socket. -If Equipped NOTE: If your machine is not equipped with Severe Duty Legs, proceed to the next numbered step.
Page 269 SECTION 9 – MISCELLANEOUS Hub Cap Adapter Plate -Typical View Hub Cap Adapter Weldment -Typical View 4. Perform Steps 1-3 to install remaining adapter plates, ensuring only two (2) lug 6. Install 1/2” bolt through the hub cap nuts are removed from the wheel bolts at adapter assembly.
Page 270 SECTION 9 – MISCELLANEOUS 9. Install nut to mounting bolt and tighten with a 5/16” hex wrench. NOTE: Repeat for each adapter assembly location around the wheel hub. 10. Install Valve Stem Access Panel to the Wheel Cover. 11. Install a 1/4” bolt through the access panel and wheel cover.
Page 271 SECTION 9 – MISCELLANEOUS Hub Cap Access Panel -Typical View 14. Install 1/4” bolt through access panel and wheel cover, tightening with a 3/8” wrench. 15. Wheel cover installation complete. Wheel Cover Installation -Typical View 9-36...
Page 272: Troubleshooting
SECTION 9 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
Page 273 • Suction hose collapsed • Obstruction at inlet end of hose causing high vacuum on hose • Hydraulic failure • Contact Hagie Customer Support for assistance Machine will not move in either • Engine speed too low • Set engine at operating RPM direction •...
Page 274 • Oil level in hydraulic reservoir • Fill hydraulic reservoir to function too low proper level with approved oil • Auxiliary hydraulic system • Contact Hagie Customer failure Support for assistance Noisy hydraulic pump • Oil level in hydraulic reservoir • Fill hydraulic reservoir to...
Page 275 Concerns ........... 1-2 Reversible Fan ..........5-4 Rinse System ..........7-46 Roll-Over Protection Structure (ROPS) ..2-9 Rotating Beacons ......... 2-7 Safety Decals ..........2-10 Safety Messages Used In This Manual ..1-2 © 2014-16 Hagie Manufacturing Company. Clarion, Iowa USA...

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Hagie STS12i Manual

1 Introduction

2 Safety and Precautions

3 Cab

4 Engine and Drive Systems

5 Hydraulic Systems

6 Electrical Systems

7 Spray Systems

8 Maintenance and Storage

9 Miscellaneous

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