Hagie STS16 Manual
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Hagie STS16 Manual

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A Word From Hagie Manufacturing Company ...................................................................1-1
About This Manual .............................................................................................................1-1
Safety Messages Used In This Manual .............................................................................1-1
Service and Assistance ......................................................................................................1-2
Product Warranty ...............................................................................................................1-2
Identification .......................................................................................................................1-2
Specifications .....................................................................................................................1-6
Intended Use ......................................................................................................................2-1
Safety Precautions .............................................................................................................2-1
Seat Belt ............................................................................................................................2-6
Rotating Beacon ................................................................................................................2-6
Emergency Stop ................................................................................................................2-7
Emergency Exit ..................................................................................................................2-7
Fire Extinguisher ................................................................................................................2-8
First Aid Kit .........................................................................................................................2-8
Roll-Over Protection Structure (ROPS) .............................................................................2-9
Safety Decals ...................................................................................................................2-10
Seat - Operator ..................................................................................................................3-1
Seat - Operator (Premium) ................................................................................................3-2
Seat - Instructor .................................................................................................................3-4
Operator's Station ..............................................................................................................3-5
Machine Display ...............................................................................................................3-28
Engine - Starting ................................................................................................................4-1
Engine Aftertreatment - Final Tier 4 ...................................................................................4-3
Hydrostatic Drive ..............................................................................................................4-10
All-Wheel Steer (AWS) ....................................................................................................4-15
Hydraulic System Components ..........................................................................................5-1
Reversible Fan ...................................................................................................................5-5
Tread Adjustment - Hydraulic ............................................................................................5-6
Ladder ..............................................................................................................................5-10
Pressure Washer .............................................................................................................5-11
Batteries .............................................................................................................................6-1
Covers Machine Serial Numbers: STS16 17001-17500
© 2017-18 Hagie Manufacturing Company. Clarion, Iowa USA
CONTENTS
Part No. 493692
Rev. 17G180406

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  • Page 1: Table Of Contents

    Hydraulic System Components ..................5-1 Reversible Fan ........................5-5 Tread Adjustment - Hydraulic ....................5-6 Ladder ..........................5-10 Pressure Washer ......................5-11 6 – ELECTRICAL SYSTEMS Batteries ..........................6-1 Covers Machine Serial Numbers: STS16 17001-17500 Part No. 493692 © 2017-18 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 17G180406...
  • Page 2 Battery Disconnect Switch ....................6-3 Battery Tender ........................6-4 Fuses and Relays ......................6-5 Fuse and Relay Ratings ....................6-10 Video Camera Input Connections ..................6-13 7 – SPRAY SYSTEMS Spray Boom Hose Ring Installation ...................7-1 Spray Booms - 90/100’ ......................7-2 Spray Booms - 120/132’ ....................7-13 Spray Boom - Rear ......................7-26 Solution System Components ..................7-28 Solution System - Operation ....................7-37...
  • Page 3 Ladder - Fuel Fill ......................10-21 Tall Crop Package - Installation ..................10-24 Troubleshooting ......................10-37...

  • Page 4: Introduction

    We have attempted herein to cover all Information described in this manual was of the adjustments required to fit varying correct at the time of printing. Because of Hagie conditions. However, there may be times when Manufacturing Company’s continuous product special care must be considered.

  • Page 5: Service And Assistance

    SECTION 1 – INTRODUCTION IDENTIFICATION WARNING NOTICE This symbol indicates a potentially hazardous situation which, if not avoided, could result in moderate/ Reference to right and left-hand used serious injury or death. throughout this manual refers to the position when seated in the operator’s seat facing forward.
  • Page 6 SECTION 1 – INTRODUCTION Engine The engine has an identification plate located on the right-hand side (above batteries) that provides engine serial number, as well as other manufacturer information. Refer to your Parts Manual for specific part number. Solution Pump Identification Plate * View shown from beneath machine -Typical View Serial No.
  • Page 7 SECTION 1 – INTRODUCTION • Drive • Fan • LS • PC Pump Pump Pump Pump Hydraulic Pumps * Top view shown -Typical View Wheel Motor Identification Plates -Typical View _______________________ PC Pump _______________________ Right Front _______________________ Fan Pump _______________________ Right Rear _______________________ LS Pump _______________________ Left Front _______________________ Drive Pump...
  • Page 8 SECTION 1 – INTRODUCTION Steel Spray Boom Serial Number -Typical View Wheel Hub Identification Plate Serial No. _______________________ -Typical View Aluminum Spray Booms (120/132’) _______________________ Right Front The aluminum spray boom serial number is stamped on the lower right-hand side of _______________________ Right Rear fixed transom.

  • Page 9: Specifications

    SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: Dimensions on your machine may vary, depending on tire size. Illustration shown with 120-ft. boom Detail Description Specification 90-ft. 100- ft. 120-ft. 132-ft. Boom Boom Boom Boom Overall Sprayer Height (from top of cab) 151.5”...
  • Page 10 General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight values may vary, depending on available equipment.
  • Page 11 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Wheel Base 166” (421.6 cm) Static Loaded Hub Height ” (97.5 cm) Overall Sprayer Height (from middle of GPS unit) 155”...
  • Page 12 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
  • Page 13 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer John Deere Model Final Tier 4 PSS 9.0L Type • Electronic w/Air-to-Air Cooler and Dual Turbo Charger • Diesel Oxidation Catalyst/Diesel Particulate Filter (DOC/DPF) • Cooled Exhaust Gas Recirculation (EGR) • Selective Catalytic Reduction (SCR) Number of Cylinders Displacement 9.0L (549 c.i.)
  • Page 14 SECTION 1 – INTRODUCTION • Control Full-Time Power • Steering Cylinders Double Acting (w/dynamic alignment system*) * Under normal field conditions • Turning Radius^ • 27 ft./8 m (No AWS/AWS “Off”) • 20 ft./6 m (AWS “On”, if equipped) NOTE: May vary, depending on tire size. All Wheel Steer (AWS) - if equipped^ Coordinated Steering Solution System Hydraulic Pump...
  • Page 15 Injection Pump(s) Raven Sidekick Pro™ (5-200 oz./min.) Mixer 3” (7.6 cm) Poly Foam Marker System (if equipped) Make Hagie Concentrate Foamer Type Boom Mix Rinse System Spray System Rinse 2 Rotating Rinse Balls (inside tank) (solution tank, pump, and booms)
  • Page 16 SECTION 1 – INTRODUCTION • Air Purge - if equipped Remote Activated (purges pump suction line, pump, and boom plumbing) • Rinse Tank • Polyethylene • 100-gal. (378L) Electrical System General Electrical System • Battery Dual 12V, Negative Ground (CCA) •...
  • Page 17 SECTION 1 – INTRODUCTION Machine Display Hour Meter, Battery Voltage, Engine Oil Pressure, Ground Speed, Engine Diagnostics, Tread Adjustment, Parking Brake, Machine/ Engine Malfunction Warnings, Engine Exhaust Filtration Warning, High Exhaust Temperature Warning, Low Hydraulic Oil Level, Low Coolant Level, Low Fuel Level, Cab Air Pressure Stereo AM/FM Radio w/CD, MP3, and Bluetooth Fluid Capacities...
  • Page 18 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max PSI) (in.) (lbs.) (in.) Radius* (in.) Plate Speed) (in.) 650/65R38 Alliance 166D 25.4 13,220 71.4 32.4...
  • Page 19 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (METRIC) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max (cm) (kg) (cm) Radius* (cm) Plate Speed) Bar) (cm) 650/65R38 Alliance 166D 64.5 5,996 181.4 82.3...
  • Page 20 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 650/65R38 Alliance 5,880 7,440 8,810 10,040 IF380/90R46 Alliance 4,270 5,460 6,170 6,720 7,310 IF480/80R50 Alliance 5,810 6,520 7,310 8,260 9,030 9,520 9,780 650/65R38 Firestone 4,180 5,080 5,840...
  • Page 21 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 650/65R38 Alliance 405.4 513.0 607.4 692.2 IF380/90R46 Alliance 294.4 376.5 425.4 463.3 504.0 IF480/80R50 Alliance 400.6 449.5 504.0 569.5 622.6 656.4 674.3 650/65R38 Firestone 288.2 350.3 402.7...

  • Page 22: Safety And Precautions

    Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of •...
  • Page 23 SECTION 2 – SAFETY AND PRECAUTIONS Avoid Heating Near Pressurized Lines • Avoid torching, welding, and soldering near pressurized hydraulic lines. Pressurized lines may accidentally burst when heat goes beyond the immediate • Keep riders off machine. The only time a flame area.
  • Page 24 SECTION 2 – SAFETY AND PRECAUTIONS • Always drive at a reasonable field speed. • Never use starting fluid to assist engine start-up. • Never operate the machine on a roadway with solution in the tank. Additional weight • If your machine is equipped with ground caused from a full or partially full solution speed sensing radar or light sensing tank may cause erratic or increased...
  • Page 25 SECTION 2 – SAFETY AND PRECAUTIONS If fumes are inhaled: • Move the person into fresh air. • Do not give artificial respiration to a person that is able to breath on their own. • Give CPR only if there is no breathing and no pulse.
  • Page 26 SECTION 2 – SAFETY AND PRECAUTIONS • Wear Personal Protective Equipment (PPE) as recommended by the chemical manufacturer. Safe Hydraulic Maintenance • Always practice personal safety when performing service or maintenance on the hydraulic system. • Use caution when working around •...

  • Page 27: Seat Belt

    SECTION 2 – SAFETY AND PRECAUTIONS 120/132’ Spray Booms • Reduce machine speed before turning. Before initial use, install provided boom • Never drive on hills too steep for safe hose rings before unfolding the boom. operation. Failure to comply may result in property •...

  • Page 28: Emergency Stop

    SECTION 2 – SAFETY AND PRECAUTIONS Rotating Beacon E-Stop Switch (Located on front roof cap) (Located on the side console) -Typical View -Typical View When the E-Stop Switch is activated, a EMERGENCY STOP message will appear on the Machine Display (E-Stop) to alert the operator that the E-Stop is engaged.

  • Page 29: Fire Extinguisher

    SECTION 2 – SAFETY AND PRECAUTIONS use of the Fire Extinguisher is required, follow the manufacturer’s operating NOTICE instructions provided on the Fire Extinguisher. To Remove Fire Extinguisher The Emergency Exit Tool is a permanent fixture of the machine. Do not remove •...

  • Page 30: Roll-Over Protection Structure (Rops)

    SECTION 2 – SAFETY AND PRECAUTIONS machine, solution, and attachment) allowed to be compliant with ROPS testing. NOTICE The addition of optional equipment on your machine may increase the ROPS maximum overall weight. If this weight exceeds the vehicle test weight, the ROPS becomes non-compliant.

  • Page 31: Safety Decals

    SECTION 2 – SAFETY AND PRECAUTIONS Other conditions may require imminent To replace safety decals, ensure the service, but may not render the unit installation area is clean and dry and decide immediately unusable. Such examples are: on exact position before you remove the backing paper.
  • Page 32 SECTION 2 – SAFETY AND PRECAUTIONS N403721 N303688 (Located on inner right-hand side of (Located on rear right-hand cab post) ladder) H228964 (Located near surge tank) 650178 (2) - Located near each quick-tach lock pin assembly 2-11...
  • Page 33 SECTION 2 – SAFETY AND PRECAUTIONS L212136 651002 (4) - Located near each lifting point (Located near the battery disconnect containment ring switch) RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS.
  • Page 34 SECTION 2 – SAFETY AND PRECAUTIONS coupler N401323 (1) - Located on right-hand cross (Located near fuel fill ladder) member beneath cab PINCH/CRUSH HAZARD N404969 Keep hands and fingers (1) - Located near main air tank away from pinch/pivot areas (1) - Located near air purge air tank (if equipped) 650431...
  • Page 35 SECTION 2 – SAFETY AND PRECAUTIONS N204628 N404968 (Located on front left-hand cab post) (1) - Located near solution tank lid (1) - Located near Dual Product solution tank lid (if equipped) HXE19558 (Located on inner right-hand side of ladder) N203265 (1) - Located near solution tank lid (1) - Located near Dual Product...
  • Page 36 SECTION 2 – SAFETY AND PRECAUTIONS 90/100’ Boom Decals 650204 (6) - Located near each fold point HXE28534 (Located on inside of transom) 650210 650204 (5) - Located on each NORAC sensor (4) - Located near each fold point 650210 (3) - Located on each NORAC sensor ®...

  • Page 37: Cab

    SECTION 3 – CAB SEAT - OPERATOR • (A) - Armrest Height Adjuster • (B) - Armrest Tilt Dial • (C) - Fore/Aft Isolation Lever • (D) - Recline Lever • (E) - Slide Release Lever • (F) - Thigh Tilt Lever •...

  • Page 38: Seat - Operator (Premium)

    SECTION 3 – Slide Release Lever (E) SEAT - OPERATOR (Moves top of seat fore/aft) (PREMIUM) • Pull and hold Slide Release Lever while sliding seat forward or rearward. -If Equipped Release lever when desired position is Your machine may be equipped with a achieved.
  • Page 39 SECTION 3 – Tilt: (First Position: hold and rotate down 10- degrees; Second Position: hold and rotate down 20-degrees; Third Position: hold and rotate down 30-degrees. Hold and rotate down to return Headrest to 0-degree posi- tion). Heat/Cool Selector Switch (B) (Selects between heat and cool settings) •...

  • Page 40: Seat - Instructor

    SECTION 3 – Thigh Tilt Lever (H) NOTE: Armrest tilt fixed position = 25 degrees. (Tilts seat cushion up and down) • Pull Thigh Tilt Lever UP and hold cush- Lumbar Knob (O) ion to adjust +4 degrees. Release lever (Adjusts lumbar curvature) when desired position is achieved.

  • Page 41: Operator's Station

    SECTION 3 – -Typical View -Typical View OPERATOR’S STATION Front Console • (A) - Hazard/Warning Lights Switch • (B) - Highway/Running Lights Switch • (C) - Steering Wheel • (D) - Turn Signal Indicator (Left) • (E) - Highway Running Lights Indicator •...
  • Page 42 SECTION 3 – -Typical View Front Hazard/Warning Light Flashers (2) -Typical View -Typical View Hazard/Warning Lights Switch The Hazard/Warning Lights (located on the front and rear of machine) are to be used at any time, day or night, that you are traveling on a public roadway, unless Rear Hazard/Warning Light Flashers (4) prohibited by law.
  • Page 43 SECTION 3 – Hazard/Warning Lights Switch (Located on steering column) Rear Taillights (2) -Typical View -Typical View Highway Running Lights Switch To activate the Highway Running Lights: (Headlights) • Press the Highway Running Lights The Highway Running Lights (located on Switch (located on steering column) in the front and rear of machine) are to be used the DOWN (On) position to activate.
  • Page 44 SECTION 3 – Steering Wheel Telescope Adjust The Steering Wheel Telescope Adjust allows movement of the upper portion of the steering column to best suit your driving needs. • To adjust the steering wheel, lift the Steering Wheel Telescope Adjust Han- dle (located on the right-hand side of the steering column) UP to loosen enough to freely move the steering wheel.
  • Page 45 SECTION 3 – Steering Column Release Pedal Operator Foot Pegs -If Equipped Operator Foot Pegs are located on each CAUTION side of the steering column to provide added comfort and stability while operating the machine. Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine.
  • Page 46 SECTION 3 – Windshield Washer Button (Located on the end of the turn signal lever) Decel Pedal -Typical View (Located to the lower right-hand side of the steering column) Windshield Wiper Speed -Typical View To increase or decrease Windshield Wiper speed, rotate the turn signal lever Refer to “Machine Display”...
  • Page 47 SECTION 3 – • (N) - Ignition Switch • (O) - Power Mirror Switch (if equipped) • (P) - Hydrostatic Drive Control Handle • (Q) - Transom Switch (Up/Down) • (R) - Left-Hand Boom Switch • (S) - Right-Hand Boom Switch •...
  • Page 48 SECTION 3 – -Typical View -Typical View -Typical View -Typical View -Typical View -Typical View 3-12...
  • Page 49 SECTION 3 – Emergency Stop (E-Stop) The E-Stop Switch (located on the side console) provides a quick and positive method for stopping the engine in an emergency situation. NOTICE Do not use the E-Stop Switch for non- emergency stopping or as a parking brake.
  • Page 50 SECTION 3 – Boom Solution Valve Switches The Boom Solution Valve Switches (located on the side console) each control a valve located on the boom or transom. The valves control the flow of the solution through • Left Fence • Right Fence the boom.
  • Page 51 Rate Switches increase or decrease Main Tank Valve Switch pump speed/application rate from (Located on the side console) the Hagie control system. When the -Typical View “ENABLE” Rate Control Switch is pressed (with either “MAN” active or Refer to the Spray Systems Section...
  • Page 52 SECTION 3 – Boom Extension Switches (Outer Fold) WARNING When operating or positioning the booms, observe the following safety precautions to avoid serious injury or death: • Select a safe area before folding/unfolding booms. Solution Pump Switch • Clear area of personnel. (Located on the side console) •...
  • Page 53 SECTION 3 – • To engage the starter, turn the key to Extension Switches 1 (left) and 2 the START position and hold momentar- (right) to unfold/fold the outer boom ily until the engine engages. If the engine extensions separately. does not engage after 15 seconds, turn the key to the OFF position.
  • Page 54 SECTION 3 – Shift Up/Down Switches The Shift Up/Down Switches (located on the Hydrostatic Drive Control Handle) are used for speed range selection. Refer to “Hydrostatic Drive” provided in the Engine and Drive Systems Section elsewhere in this manual for further information.
  • Page 55 SECTION 3 – Parking Brake Switch CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage. NOTICE The parking brake is not intended for normal or emergency stopping. The Parking Brake Switch (located near the Hydrostatic Drive Control Handle) is used to engage/disengage the parking brake, as...
  • Page 56 SECTION 3 – • Seek Button - Press button UP or NOTE: The operator may select throttle DOWN to toggle through the radio chan- setting by operating the Throttle nels or CD/MP3 selections. Switch. However, engine speed is also controlled by movement of the Hydrostatic Drive Control Handle.
  • Page 57 SECTION 3 – • Aux 2 Audio Input Connection Optional Standard -Typical View • 12V Power Ports 12V Power Ports and Aux 2 Audio Input Connection (Located on the inward side console panel) -Typical View -Typical View Overhead Monitors and Controls •...
  • Page 58 SECTION 3 – • Select/ • Disp Volume Button Knob • Back • Preset Button Buttons (1-6) Bluetooth Pairing (Registration) -Typical View 1. Press desired Preset Button (1-6) to select a registration number assigned to the Bluetooth device to be registered. NOTE: Up to eight (8) devices of memory registered with Preset Buttons.
  • Page 59 SECTION 3 – the screen for registration number selec- (toward switch indicator). tion resumes. Adjust the fan speed and temperature • Depending on the communication status, accordingly. it may take 5 to 40 seconds for device Climate Controls (Optional) connection. NOTE: Press the Disp Button at any time to exit waiting status.
  • Page 60 SECTION 3 – Economy Mode (D) Economy Mode uses fresh air, fan speed, and water valve control to maintain the set point temperature. When active, A/C function is disabled. • Press the Econ Switch to turn ON. • Press the Econ Switch again to return the system back to normal operation.
  • Page 61 SECTION 3 – • Tachometer (RPM Gauge) • Fuel Gauge • Engine Coolant NORAC Monitor Gauge -Typical View • Aftertreatment Gauge Refer to the manufacturer’s operation manual for complete operating instructions. Machine Gauges Machine Display (Located on cab A-post) The Machine Display in your sprayer is -Typical View the central control center of the machine.
  • Page 62 SECTION 3 – Lighting NOTE: See Front Console components discussed earlier in this section for information on Hazard/Warning Lights and Highway Running Lights. Field Lights The Field Lights (located on the front of cab) are for use when operating in the field after dark and are turned on/off through the Machine Display.
  • Page 63 SECTION 3 – Night Spray Lights -If Equipped The Night Spray Lights (located on each side of the main boom fold section) are for use when operating in the field after dark and are turned on/off by the Attachment Lights Button (located on the Machine Display Auxiliary Controls Page).

  • Page 64: Machine Display

    SECTION 3 – Charcoal/Recirculation Filters Refer to “Service - Filters” provided in the Maintenance and Storage Section elsewhere Your cab is featured with a Charcoal Filter in this manual for further information on filter (located behind the exterior service panel on maintenance.
  • Page 65 SECTION 3 – Machine Display Page Settings The Machine Display is featured with six display pages: • Home Page (Road Mode) • Home Page (Field Mode) • Auxiliary Controls Page • Video Camera Page • Machine Diagnostics Page • Settings Page Press the corresponding Page Display Button (located on the right-hand side of the Home Page (Field Mode)
  • Page 66 SECTION 3 – Slip (Traction Control) • Slip Percent • Slip Destroke CAN Monitor • Enable CAN1 • Enable CAN2 • Enable CAN3 Display • Units (Standard/Metric) • Animations • Gauge Color Settings Page • Language Brightness • Day Time Brightness Speed Settings and Machine •...
  • Page 67 SECTION 3 – NTB/60’ HsTB Setup • Press the “lock icon” next to desired set- -If Equipped ting to the LOCKED position. • NTB Override Timer • Press OK. • Float With Transom Down • Press the Lock Button (located on the •...
  • Page 68 SECTION 3 – • Parking Brake ON • Machine Warning • Check Engine • Stop Engine • Exhaust System Cleaning • Engine Cleaning Stop Change Pin Button (Located on the Settings Page) • High Exhaust Temperature (HEST) • On the “Set New Password” screen, •...
  • Page 69 SECTION 3 – Brightness Button Warning Light Indicator (Located on the Settings Page) (Located on the top left-hand side of each display page) • On the “Brightness” screen, press desired “Day Time” or “Night Time” But- Warning Buzzer ton. The Warning Buzzer alerts the operator when a system fault is detected and requires immediate attention.
  • Page 70 SECTION 3 – Display Button Transition Settings Screen (Located on the Settings Page) • Select YES. • On the “Display Settings” screen, press • Press OK. EDIT (next to Units) and select one of • Press EDIT (next to Night Time Hour the following options: Start).
  • Page 71 SECTION 3 – • Press OK. Language • Press the Display Button (located on the Settings Page). • On the “Display Settings” screen, press EDIT (next to Language) and select pre- ferred language. Adjust Time Button (Located on the Settings Page) •...
  • Page 72 SECTION 3 – Exterior Lights (Field Lights, Work Lights, and Attachment Lights) The exterior machine lights are activated through the Auxiliary Controls Page. NOTE: The light buttons will illuminate when in the ON position. Field Light Buttons The Field Lights are located on front of the cab.
  • Page 73 SECTION 3 – All Lights Button • Press the All Lights Button (ALL) to turn on all lights (Field, Work, Attachment - if equipped, and Night Spray - if equipped) ON. Press button again to turn all lights OFF. Work Lights Button (Located on the Auxiliary Controls Page) NOTE: Turn Work Lights OFF before entering a public roadway.
  • Page 74 SECTION 3 – • Select desired display adjustment (Top, provided for the installation of add-on Middle 1, Middle 2, or Bottom). video camera(s). Refer to “Video Camera Input Connections” provided in the Electrical Systems Section elsewhere in this manual for further information.
  • Page 75 SECTION 3 – Field/Road Button Service Intervals Button (Located on the Home (Located on the Settings Page) Page - Road and Field Mode) • On the “Select Service Interval” screen, select desired service interval. NOTE: The Drive State of the machine cannot be changed unless the Hydrostatic Drive Control Handle is in the NEUTRAL position (and...
  • Page 76 SECTION 3 – Drive Fault the Introduction Section elsewhere in this manual for transport limit on your The third drive state, “Drive Fault” may machine. appear as a warning message on the display The Target Speed (displayed on the page if there is a system malfunction that Home Page - Road and Field Mode) is the affects the machine’s ability to function speed in which the machine travels when the...
  • Page 77 SECTION 3 – Throttle Up Ramp Amount of time engine speed will increase or decrease when the Throttle Switch (located near the Hydrostatic Drive Control Handle) is pressed UP or DOWN. Throttle Max Maximum percentage that engine speed will achieve (e.g. If Throttle Max is set at 100 percent, throttle control will set engine speed between 850 and 2200 RPM.
  • Page 78 SECTION 3 – Throttle Settings Screen Throttle Settings Screen • Enter desired value, then press • Enter desired value, then press ACCEPT. ACCEPT. • Press OK. • Press OK. Refer to “Hydrostatic Drive” provided in All-Wheel Steer (AWS) ^ the Engine and Drive Systems Section elsewhere in this manual for further -If Equipped information.
  • Page 79 SECTION 3 – When conditions are met again, AWS will Refer to “All-Wheel Steer” provided in the automatically activate and the AWS indicator Engine and Drive Systems Section will illuminate. elsewhere in this manual for complete operating instructions and safety NOTE: The machine will automatically precautions.
  • Page 80 SECTION 3 – Auto Steer Button Slip Button (Located on the Settings Page) (Located on the Settings Page) • On the “Auto Steer” screen, press EDIT • On the “Adjust Slip Parameters” screen, (next to the desired Auto Steer setting). press NORMAL or SEVERE (depending on ground condition).
  • Page 81 SECTION 3 – End Row Management Button • Enter desired slip percentage value, (Located on the Settings Page) then press OK. • Press OK. • On the “Select Action to Program” screen, select the setting in which you Slip Destroke wish to operate the End Row Manage- The percentage command that the wheel ment Switch (located on the Hydrostatic...
  • Page 82 Displays the total time from when the End -If Equipped Row Management Switch is pressed until delayed time starts. To Adjust Foam Frequency • Press the Hagie Foamer Button (located Example: on the Settings Page). Delayed Total Time from when...
  • Page 83 On the “Rolling Circumference” screen, • Press OK. enter the tire rolling circumference. To Adjust Foam Concentrate • Press the Hagie Foamer Button (located on the Settings Page). • On the “Hagie Foamer” screen, press EDIT next to Concentrate. •...
  • Page 84 SECTION 3 – • Ensure the rinse, agitation, and solution tank valves are CLOSED. NOTE: Press and hold the Agitation Valve Switch (located on the side console) in the DOWN position for approximately 10 seconds to ensure the agitation valve is closed. NOTE: These valves do not need to be closed in order for the system to operate, but are required for the Air...
  • Page 85 SECTION 3 – • On the “Air Purge Settings” screen, Air Recharge Time press EDIT (next to Full Boom Purge). • Press the Air Purge Button (located on the Settings Page). • On the “Air Purge Settings” screen, press EDIT (next to Air Recharge Time). •...
  • Page 86 SECTION 3 – Air Purge Button Air Purge Screen - Auto Cycle (Located on the Auxiliary Controls Page) NOTE: Press the Abort Button to stop air • On the “Auto Air Purge” screen, press purge. the Auto Button and ensure all previous Hydraulic Tread Width requirements have been met.
  • Page 87 SECTION 3 – System Gauges (Engine Load, Fuel Rate, System Voltage) Electronic System Gauges for machine Engine Load, Fuel Rate (gallons per hour), and System Voltage are located on the Machine Diagnostics Page. Digital display indicators are located beneath each System Gauge.
  • Page 88 SECTION 3 – Engine Diagnostics NOTE: The warning buzzer may be silenced by pressing the Sound Button To View Current Engine Diagnostics (located on the Settings Page). • Press the Engine Diagnostics Button If the engine temperature continues to rise (located on the Machine Diagnostics after the initial warning message, a second Page).
  • Page 89 SECTION 3 – NOTE: CAN3 by itself does not go to display and is CAN for third party systems. Rx (Display Message “Received”) Tx (Display Message “Transmitted”) To View CAN Status • Press the Monitor Button (located on the Settings Page). CAN Status •...
  • Page 90 SECTION 3 – Arrow Buttons to toggle to desired Each System Fault will display the parameters. following: 1. LAMP (severity of fault) NOTE: Single arrow buttons toggle up/down • Blue = Informational one page. Double arrow buttons • Yellow = Caution toggle to either the first or last page.
  • Page 91 SECTION 3 – • Press the More Button to display fault description. • Press the Clear Faults Button to remove faults after the fault issue has been resolved. • Press OK to confirm. NOTE: System Faults will continue to appear until the fault issue has been resolved, regardless of clearing the faults.
  • Page 92 SECTION 3 – Solution Pump Indicator When the Solution Pump Switch (located on the side console) is turned ON, a Solution Pump Indicator (located on the Home Page - Field Mode) will illuminate. NOTE: When the Solution Pump Switch and the Manual (MAN) Rate Control Switch (located on the side console) are both enabled, the pump speed is...
  • Page 93 SECTION 3 – Boom Alignment NOTE: The selected boom state will illuminate. (120’/132’ Spray Booms) When operating boom functions, the Boom Alignment value may be viewed on the Auxiliary Controls Page. Boom State Buttons - Auto/Manual (Located on the Auxiliary Controls Page) Boom Alignment Value Boom Extensions - Auto Fold (Located on the Auxiliary Controls Page)
  • Page 94 SECTION 3 – Reset Spray Button Roll Command Buttons (CW/CCW) (Located on the Settings Page) (Located on the Auxiliary Controls Page) • Press OK. NOTE: Center position value is 0 inches/cm. Refer to the Spray Systems Section Nitrogen Toolbar (NTB/HsTB) elsewhere in this manual for further information.
  • Page 95 SECTION 3 – NTB Setup Button (Located on the Settings Page) • On the “NTB Adjustments” screen, press EDIT (next to desired selection - NTB Override Timer, Float with Transom Down, or One Tap Transom Up). NTB Adjustments Screen • Enter/select desired setting, then press •...

  • Page 96: Engine And Drive Systems

    SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals, Insufficient Cab Air Pressure Indicator and related accessories contain lead (Located on the Machine Display...
  • Page 97 SECTION 4 – ENGINE AND DRIVE SYSTEMS compartment on rear right-hand side of machine - open hood to access). Auxiliary Battery Charging Posts (Located inside engine compartment on rear right-hand side of machine Engine Block Heater Power Cord - open hood to access) (Located beneath machine along -Typical View the right-hand side of engine)
  • Page 98 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Longer idle time may be required, depending on how depleted the CAUTION batteries are. Never attempt to create DEF by mixing ENGINE agricultural grade urea with water. AFTERTREATMENT - FINAL Agricultural grade urea does not meet the necessary specifications required TIER 4 and the Aftertreatment System may be...
  • Page 99 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE NOTICE USE CORRECT FLUID TYPES Wipe up spills immediately with clean water. If DEF is left to dry, a white residue • Use only low-ash diesel engine oil. • Use only ultra-low sulfur diesel (ULSD) will remain.
  • Page 100 SECTION 4 – ENGINE AND DRIVE SYSTEMS Final Tier 4 Diesel Engine Engine Aftertreatment System Final Tier 4 Diesel Engine Aftertreatment System (Located near rear of machine Components - open hood to access) -Typical View • Final Tier 4 Diesel Engine •...
  • Page 101 SECTION 4 – ENGINE AND DRIVE SYSTEMS DEF (Diesel Exhaust Fluid) DOC (Diesel Oxidation Catalyst) DEF is used in Selective Catalyst The DOC reacts with exhaust gases to Reduction (SCR) systems to aid in reduce carbon monoxide, hydrocarbons, and converting nitrogen oxide (NOx) emissions in some particulate matter (PM).
  • Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS DEF Supply Module DEF Quality Sensor The DEF Supply Module (located on the The DEF Quality Sensor (located inside back side of the DEF Tank) pumps DEF from the tank) detects DEF tank level, as well as the tank to the Dosing Injector (located in the quality and temperature of the DEF, which DRT).
  • Page 103 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank Final Tier 4 Engine Indicator Light DEF Indicator Lamps (Located on the Machine Display) • DEF Indicator Lamp - Illuminates when the DEF level is low, and flashes when the DEF falls below a very low level.
  • Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning Indicator Lamps (Located on the Machine Display) • High Exhaust System Temperature (HEST) Indicator Lamp - May illuminate due to higher than normal exhaust temperature during Exhaust System Cleaning. Operator should ensure that the exhaust pipe outlet is not directed at any flammable or combustible surfaces.

  • Page 105: Hydrostatic Drive

    SECTION 4 – ENGINE AND DRIVE SYSTEMS Further Information • Exhaust System Cleaning Stop Refer to the Maintenance and Storage Indicator Lamp - Illuminates when the Section provided elsewhere in this manual Exhaust System Cleaning Switch is in for additional Aftertreatment service and the STOP position, preventing a maintenance information.
  • Page 106 SECTION 4 – ENGINE AND DRIVE SYSTEMS Parking Brake The Parking Brake will engage when applied hydraulic pressure falls below 150 PSI (10.3 bar) or if the engine is shut off. CAUTION Hydrostatic Pump (Drive Pump) -Typical View Do not engage the parking brake while (Viewed from top of machine) the machine is moving.
  • Page 107 SECTION 4 – ENGINE AND DRIVE SYSTEMS Parking Brake Indicator (Located on the top left-hand side of each Machine Display page) To Disengage the Parking Brake Hydrostatic Drive Control Handle -Typical View NOTICE • Slide the red safety lever (located on the Parking Brake Switch) DOWN (Back) and press top of switch DOWN.
  • Page 108 SECTION 4 – ENGINE AND DRIVE SYSTEMS hand side of the steering column) and press the Parking Brake Switch in the DOWN (Off) position. Deceleration (Decel) Pedal When nearing an end row and speed deceleration is desired, press the Decel Pedal (located on the lower right-hand side of the steering column) to decrease speed.
  • Page 109 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTE: Engine speed can range between 850 and 2200 RPM in both Road and • Shift Field Mode. The Throttle Switch works with a timer to tell the engine how fast to run. The longer the operator holds the switch in either direction (press UP/“rabbit icon”...

  • Page 110: All-Wheel Steer (Aws)

    NOTE: Machine speed is limited to 9 mph (14.5 km/h) when in reverse. NOTE: The farther back the handle is pulled, the faster the machine’s speed. Hagie Manufacturing Company • To stop the machine, slowly place the recommends becoming familiar with and...
  • Page 111 SECTION 4 – ENGINE AND DRIVE SYSTEMS Steering Cylinder Your rear wheels will track the front wheels, with limitations on speed and turning percentage. This is completely variable, so if you accelerate in a turn, your match on the rear will slowly come out. This feature keeps the machine safe when turning.
  • Page 112 SECTION 4 – ENGINE AND DRIVE SYSTEMS When conditions are met again, AWS will automatically activate and the AWS indicator will illuminate. NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. 1.
  • Page 113 Speed ranges are selected by pressing the Shift Up/Down Switches (located on the Hydrostatic Drive Control Handle) to control speed ranges within the vehicle Hagie Manufacturing Company once speed settings. again strongly recommends trying out and • Use the Hydrostatic Drive Control Han- getting a feel for the AWS System before dle to slow down more if needed.
  • Page 114 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Contact your local John Deere dealer with any questions you may have regarding the operation of the AWS Sys- tem. 4-19...

  • Page 115: Hydraulic Systems

    SECTION 5 – HYDRAULIC SYSTEMS If hydraulic oil level is too low for safe HYDRAULIC SYSTEM operation, a warning message will appear on the Machine Display to alert you of low hydraulic oil COMPONENTS level. Press OK to acknowledge, shut down the engine immediately, and refill reservoir to proper level to avoid damage to the hydraulic systems.
  • Page 116 SECTION 5 – HYDRAULIC SYSTEMS • Level/Temp Sensor NOTE: Refer to the Maintenance and Storage Section elsewhere in this manual for information on filling the hydraulic oil reservoir and replacing hydraulic filters. • Upper (Closed Loop) Oil Cooler Return Filter •...
  • Page 117 SECTION 5 – HYDRAULIC SYSTEMS Breather Cap Case Drain Filter 1 (Located on rear left-hand side of (Located on right-hand side machine behind air intake filter) of machine near batteries) -Typical View -Typical View Level/Temp Sensor (Located on top of hydraulic oil reservoir) Case Drain Filter 2 -Typical View (Located on left-hand side of...
  • Page 118 SECTION 5 – HYDRAULIC SYSTEMS • Boom Control • NORAC Manifold Hydraulic Controller • Boom Breakaways Boom Control Manifold and Solution Pump NORAC Hydraulic Controller - if equipped (Located near center of machine) (Located on the boom lift arm assembly) -Typical View -Typical View * View shown from top of machine...

  • Page 119: Reversible Fan

    • Always use Hagie-approved parts and components. Failure to comply will result in voiding the 1-year parts warranty. • Do not operate or perform any service on...

  • Page 120: Tread Adjustment - Hydraulic

    SECTION 5 – HYDRAULIC SYSTEMS 3. Inspect the radiator shroud mounting TREAD ADJUSTMENT - bolts to ensure that the radiator and shroud are firmly secured and unable to HYDRAULIC move during operation of the machine. -If Equipped Loose shroud bolts can allow the fan shroud to move into the path of the rotat- NOTE: Contact your local John Deere ing blades and loose radiator mounting...
  • Page 121 SECTION 5 – HYDRAULIC SYSTEMS NOTICE The machine’s drive state must be in FIELD MODE before adjusting tread width. NOTICE Manual Button (Located on the Machine Display Tread Adjust is disabled when traveling Auxiliary Controls Page) at speeds above 10 mph (16 km/h). 5.
  • Page 122 SECTION 5 – HYDRAULIC SYSTEMS Front Rear Front/Rear Tread Width Indicators In/Out Buttons (Located on the Machine Display Auxiliary Controls Page) 7. Observe tread width - either by the tread decals (located on each leg), or the indi- 8. Release the In or Out Buttons when vidual readings on the Tread Adjustment desired tread width is achieved.
  • Page 123 SECTION 5 – HYDRAULIC SYSTEMS 4. Press the Auto Button (located on the Machine Display Auxiliary Controls Page). Input Screen (Front tread shown) Auto Button (Located on the Machine Display Auxiliary Controls Page) 5. On the Auto Screen, press EDIT (next to desired front or rear tread width setting).

  • Page 124: Ladder

    SECTION 5 – HYDRAULIC SYSTEMS NOTE: As calibration cycles, the current state will appear on the Calibration NOTICE Screen (i.e. “Not Running, “Moving Outward”, or “Completed”). NOTE: During calibration, the front legs will Ensure the legs are fully retracted before move out first, followed by the rear calibrating.

  • Page 125: Pressure Washer

    SECTION 5 – HYDRAULIC SYSTEMS Ladder (Located on the rear Hydrostatic Drive Control Handle left-hand side of machine) -Typical View -Typical View * Lowered position shown • Slide the red safety lever (located on the Parking Brake Switch) DOWN (Back) NOTE: When the Parking Brake is engaged, and press top of switch DOWN.
  • Page 126 SECTION 5 – HYDRAULIC SYSTEMS NOTICE CAUTION Never run the pressure washer without Pressurized water can be abrasive. water supply. Operating without water • Never point the spray wand at persons or will cause pump failure and will void the any part of the human body.
  • Page 127 SECTION 5 – HYDRAULIC SYSTEMS • Pressure Washer Pump • Pressure Washer Valve Pressure Washer Hose Reel Pressure Washer Pump/Valve (Located near the rear (Located beneath platform on right-hand side of machine) rear right-hand side of machine) -Typical View -Typical View 3.
  • Page 128 SECTION 5 – HYDRAULIC SYSTEMS Further Information Refer to the manufacturer’s information for safety precautions, maintenance and storage information, and troubleshooting tips. 5-14...

  • Page 129: Electrical Systems

    SECTION 6 – ELECTRICAL SYSTEMS NOTICE WARNING Use a sturdy stationary ladder to safely CALIFORNIA PROPOSITION access/service the batteries. 65 WARNING WARNING: Diesel engine exhaust and Access some of its constituents are known to the State of California to cause cancer and The batteries are located in the engine birth defects or other reproductive harm.
  • Page 130 SECTION 6 – ELECTRICAL SYSTEMS Charging Connect your charging cables to the Auxiliary Battery Charging Posts just as you would to the battery - positive cable to the positive terminal, and negative cable to the CAUTION negative terminal. NOTE: Keep these terminals clean and their Electrical system is 12-volt negative caps in place when not in use.

  • Page 131: Battery Disconnect Switch

    SECTION 6 – ELECTRICAL SYSTEMS BATTERY DISCONNECT SWITCH WARNING DO NOT use the Battery Disconnect Switch as a safety device when performing work to the electrical system. Disconnect the negative battery cable before servicing. Battery Disconnect Switch (Located inside engine compartment on rear right-hand side of machine IMPORTANT - open hood to access)

  • Page 132: Battery Tender

    SECTION 6 – ELECTRICAL SYSTEMS If you wish to trickle charge the batteries, an extension cord must be brought to the NOTICE machine and plugged into the Battery Tender’s 120-volt AC plug (standard electrical plug). The Battery Tender can be Allow the Diesel Exhaust Fluid (DEF) plugged in indefinitely as it monitors battery Recirculation Pump to finish running...

  • Page 133: Fuses And Relays

    SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
  • Page 134 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
  • Page 135 SECTION 6 – ELECTRICAL SYSTEMS Solution Pump Relays Solution Pump Relay Box (Located beneath front end of cab - lower panel to access) -Typical View The following relays are located within the solution pump relay box listed from top down. Function Description/Rating Solution Pump...
  • Page 136 SECTION 6 – ELECTRICAL SYSTEMS Final Tier 4 Engine Fuses and Relays • Low Pressure Fuel Pump • Start Relay • Start Solenoid Signal • ECU Power 1 • ECU Power 2 • ECU Power 3 • John Deere Link •...
  • Page 137 SECTION 6 – ELECTRICAL SYSTEMS Hood Actuator Fuse Hood Actuator Fuse (Located beneath rear left-hand side of machine) -Typical View...

  • Page 138: Fuse And Relay Ratings

    SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located beneath cab) - Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front-Fill Auxiliary Battery Power 2...
  • Page 139 SECTION 6 – ELECTRICAL SYSTEMS CR10 Switch Power 2 Fuses and Relays - Interior (Located rear of side console) - Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power...
  • Page 140 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...

  • Page 141: Video Camera Input Connections

    SECTION 6 – ELECTRICAL SYSTEMS Start Solenoid Signal ECU Power 1 ECU Power 2 ECU Power 3 John Deere Link Connector Battery Power John Deere Link Connector Switched Power Relay Rating (Amps) Function CR01 12V/50A Start Relay (SPST Mini Relay) VIDEO CAMERA INPUT CONNECTIONS Your machine is equipped with a Video...

  • Page 142: Spray Systems

    SECTION 7 – SPRAY SYSTEMS SPRAY BOOM HOSE RING • Right Boom • Right • Left INSTALLATION Boom Boom (120/132’ Spray Booms) • Right • Left Four (4) Boom Hose Rings have been Boom Boom shipped loose with your machine and are located inside the cab.

  • Page 143: Spray Booms - 90/100

    SECTION 7 – SPRAY SYSTEMS -Typical View Hose Routing Brackets (2) (Located near the end of outer boom fold) 13. Following Steps 9-12, install second -Typical View Boom Hose Ring to additional Hose Routing Bracket (as shown in the follow- 10.
  • Page 144 SECTION 7 – SPRAY SYSTEMS CAUTION When operating or positioning the booms, observe the following safety precautions. Failure to comply may result in injury or equipment damage. • Do not unfold/fold boom extensions when main boom is in cradle. • Do not operate machine with one boom wing out of cradle and the other boom wing in cradle.
  • Page 145 Any modification to these systems may lead to unintended and uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing Company. Power Line Warning Message (Located on the Machine Display) Power Lines...
  • Page 146 SECTION 7 – SPRAY SYSTEMS 90’ 60/80/90’ System with all Extensions Folded Out Spray Boom Components Outer Boom Breakaway • (A) - Lift Cylinder -Typical View • (B) - Transom • (C) - Main Pivot Cylinder • (D) - Level Cylinder When the outer boom section breaks •...
  • Page 147 SECTION 7 – SPRAY SYSTEMS Boom Fold Procedure • Right Boom • Right • Left Boom Boom CAUTION • Right • Left Boom Boom Booms will unfold vertically even if they • Right • Left are still in the boom cradle or are not Boom Boom horizontally extended.
  • Page 148 SECTION 7 – SPRAY SYSTEMS Boom Extension Switch Boom Extension Switch * 90-ft. Spray Booms * 90-ft. Spray Booms (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press and hold the corresponding Left Folding/Retracting the Boom and Right-Hand Boom Switches (located NOTE: Ensure the Hydrostatic Drive Control...
  • Page 149 OFF position. Enabling/Disabling NORAC ® the Pulse Display -If Equipped NOTE: Hagie Manufacturing Company recommends turning the NORAC Monitor OFF when traveling from one field to the next. A power switch is located on the back side of the monitor.
  • Page 150 SECTION 7 – SPRAY SYSTEMS Auto/Manual Buttons - NORAC (Located on the main “Run Screen”) Auto/Manual Button - Ag Leader -Typical View (Located on the main “Run Screen”) * Your monitor may vary in -Typical View appearance, depending on model * Your monitor may vary in •...
  • Page 151 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
  • Page 152 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
  • Page 153 SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Settings Screen (1/3) -Typical View Options Screen (2/5) 4. On the Settings Screen (2/3), press the -Typical View “right/forward” blue arrow icon to navi- gate to the next screen. 8.

  • Page 154: Spray Booms - 120/132

    SECTION 7 – SPRAY SYSTEMS Options Screen (2/5) -Typical View SPRAY BOOMS - 120/132’ -If Equipped The spray booms are controlled by an CAUTION electro-hydraulic system. This system consists of operator-manipulated switches (located on the side console and the When operating or positioning the hydrostatic drive control handle) and booms, observe the following safety hydraulic cylinders (attached to the booms),...
  • Page 155 120-ft. spray boom and shutting off the outer add-on control systems that are not section valves (Boom Solution Valve approved by Hagie Manufacturing Switches 1, 2, 8, and 9) essentially turns it Company. into a 70-ft. boom (see the following illustrations).
  • Page 156 SECTION 7 – SPRAY SYSTEMS Hagie-installed modules, NORAC center sensor, and the NORAC lift/level hydraulic manifold. 120-ft. spray width with boom fully extended* 70-ft. spray width with boom folded at the 70/120-ft. extension fold * Recommended spray width Fixed Transom...
  • Page 157 SECTION 7 – SPRAY SYSTEMS NORAC Sensors on the pendulum assembly at this point. The hydraulic valves and cylinders will not stop this from occurring. CAUTION Placing an object beneath the NORAC Sensors when the system is in automatic mode may result in unintended movement.
  • Page 158 SECTION 7 – SPRAY SYSTEMS mechanical damage to the boom due to These breakaway cylinders will move severe imbalance, unintended contact with backward to a maximum of 45-degrees in the the ground, or improper fold sequence. event that the section encounters an obstacle.
  • Page 159 SECTION 7 – SPRAY SYSTEMS Recharging Breakaway Circuits Main Pivot/Breakaway Cylinders (Auto/Manual Mode) To recharge Breakaway Circuits in Auto/ Manual Mode, press the corresponding Left Adjusting Breakaway Tension or Right-Hand Boom Switch (located on the Hydrostatic Drive Control Handle) in the OUT Recommended tension for the spring position.
  • Page 160 SECTION 7 – SPRAY SYSTEMS tion to enable Auto Fold operation of the the side console) DOWN to fold the outer boom extensions. boom in to the fully retracted position. Manual Fold NOTICE Do not move the transom up or down during boom fold procedure.
  • Page 161 SECTION 7 – SPRAY SYSTEMS 2. Press and hold the corresponding Left and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Handle) • Right Boom Extension Switch in the UP position to raise the level cylin- ders all the way up. •...
  • Page 162 SECTION 7 – SPRAY SYSTEMS Boom Alignment console) in the DOWN position to fold the boom extensions all the way IN. When operating boom functions, the Boom Alignment value may be viewed on the Machine Display Auxiliary Controls Page. • Right Boom Extension Switch •...
  • Page 163 Pulse Display - Transom Switch (Up/Down) - Left or Right-Hand Boom Switch (Up/ -If Equipped Down) NOTE: Hagie Manufacturing Company NOTE: If the NORAC System becomes recommends turning the NORAC inoperable, the Auto and Manual Monitor OFF when traveling from Fold functions will still operate.
  • Page 164 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
  • Page 165 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
  • Page 166 SECTION 7 – SPRAY SYSTEMS Settings Screen (1/3) -Typical View 4. On the Settings Screen (2/3), press the “right/forward” blue arrow icon to navi- gate to the next screen. 5. On the Settings Screen (3/3), press the “check page” icon. End Row Management Switch (Located on the Hydrostatic Drive Control Handle)

  • Page 167: Spray Boom - Rear

    SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Options Screen (2/5) -Typical View Options Screen (2/5) -Typical View SPRAY BOOM - REAR 8. On the Options Screen (2/5), press the -If Equipped selection area (next to “Headland Trig- ger”) and select REMOTE to enable NOTE: The Rear Spray Boom is controlled NORAC through the End Row Manage-...
  • Page 168 SECTION 7 – SPRAY SYSTEMS 5. While maintaining position, install the Bent Pull Hitch Pin (F) through the 3. Rotate the 3-Way Boom Valve (B) aligned holes of the boom mounting (located on the center spray section of assembly on each side. the front boom) to supply solution to the rear boom.

  • Page 169: Solution System Components

    SECTION 7 – SPRAY SYSTEMS 2. Rotate the 3-Way Boom Valve (B) to the OFF (vertical) position. 3. Disconnect solution line from the Quick Connect Fitting (I). 4. Remove Hairpin (H) and Bent Pull Hitch Pin (F) and set aside. 5.
  • Page 170 SECTION 7 – SPRAY SYSTEMS • Master Spray Switch • Spray System Console • Air Purge (if equipped) • Wet Booms • Nozzle Bodies • Section Strainers (if equipped) • Solution • Solution Line Strainer Pump Control Solution Tank Valve The 1600-gallon (6056 L) stainless steel Solution Tank (located at the center of the •...
  • Page 171 SECTION 7 – SPRAY SYSTEMS NOTE: Flow Meter Calibration = 378 pulses/ per gallon (standard volume system). Calibration is listed on the flow meter tag and may vary depending on options and available equipment. NOTE: John Deere and Raven Controllers: Flow Meter Calibration = 3,780 pulses/per 10 gallons.
  • Page 172 SECTION 7 – SPRAY SYSTEMS Solution Tank Valve (Main Tank) The Solution Tank Valve (located beneath the solution tank on underside of machine) is an electric tank shut-off valve. This valve is controlled by the Main Tank Valve Switch (located on the side console). Pressure Gauge (Mounted on boom) -Typical View...
  • Page 173 SECTION 7 – SPRAY SYSTEMS Agitation Valve Switch NOTE: Main Tank Valve status (OPEN or CLOSED) is displayed on the The Agitation Valve Switch (located on Machine Display Home Page - Field the side console) is used to increase or Mode.
  • Page 174 SECTION 7 – SPRAY SYSTEMS Jet Agitators (2) NOTE: Each Boom Solution Valve Switch is equipped with an indicator light and The Jet Agitators (located on each end of will illuminate when the the solution tank) are an integral part of the corresponding Boom Solution Valve Agitation System.
  • Page 175 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Indicators (Transom) -If Equipped Your machine may be equipped with transom-mounted Boom Solution Valve Indicators (located on the center of the transom), which allow you to view system status for the following: •...
  • Page 176 SECTION 7 – SPRAY SYSTEMS Pump Speed/Rate Switches (Located on the side console) -Typical View NOTE: Increasing or decreasing pump Master Spray Switch speed will change the application (Located on the Hydrostatic rate through the rate controller. Drive Control Handle) Master Spray Switch -Typical View Boom solution valve switches are...
  • Page 177 SECTION 7 – SPRAY SYSTEMS data and automatically makes adjustments The Wet Booms are equipped with based on the target rate of application set by Hypro® Express end caps on the end of the the operator. boom tubing, which aid in eliminating trapped air from the boom by allowing air to escape Refer to the Spray System Console through the nozzle body, reducing nozzle...

  • Page 178: Solution System - Operation

    SECTION 7 – SPRAY SYSTEMS Solution Line Strainer (50-Mesh Strainer Screen) A Solution Line Strainer is located beneath the center right-hand side of machine and is the main strainer to filter solution system impurities and maintain consistent application rates. Nozzle Body (Located throughout boom) -Typical View Visit www.teejet.com for further...
  • Page 179 SECTION 7 – SPRAY SYSTEMS NOTICE Never attempt to operate the spray system without solution in the tank. Failure to comply will cause severe equipment damage and will void the warranty. NOTE: Ensure the Master Spray Switch (located on the Hydrostatic Drive Field/Road Button Control Handle) is in the OFF (Located on the...
  • Page 180 SECTION 7 – SPRAY SYSTEMS • Agitation Valve • Main Tank Pressure Valve Status • Pump Speed/ Rate Switches • Rate Control Switches Rate Control and Main Tank Valve Status and Pump Speed/Rate Switches Agitation Valve Pressure Indicators (Located on the side console) (Located on the Machine Display -Typical View Home Page - Field Mode)

  • Page 181: Fence Row Applicator

    SECTION 7 – SPRAY SYSTEMS 10. Turn the Master Spray Switch (located NOTE: Each Boom Solution Valve Switch is on the Hydrostatic Drive Control Handle) equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Boom Solution Valve Switches (Located on the side console) -Typical View...

  • Page 182: Filling Your Solution Tank

    SECTION 7 – SPRAY SYSTEMS FILLING YOUR SOLUTION TANK • Right • Left Fence Fence Row Switch Switch Fence Row Switches - Left and Right (Located on the side console) -Typical View To Operate the Rear Nozzles NOTE: The center section of the boom must be in the ON position in order to enable the Rear Nozzles.
  • Page 183 SECTION 7 – SPRAY SYSTEMS Front Fill 4. Rotate Solution Tank Fill Valve to the OPEN position and fill tank to desired Filling the Solution Tank level. 1. Pull the Front Fill Release Lever (located NOTE: Two power ports (located near the beneath front end of machine) OUT front fill assembly) are provided for (toward operator) to unlock the Front Fill...
  • Page 184 SECTION 7 – SPRAY SYSTEMS 3. Remove fill port cap from the Rinse Tank NOTE: Rinse Tank Capacity = 100 gallons Fill Port. (378.5 L). 4. Connect operator-supplied connection to 1. Pull the Front Fill Release Lever (located the Rinse Tank Fill Port. beneath front end of machine) OUT 5.
  • Page 185 SECTION 7 – SPRAY SYSTEMS Filling the Solution Tank (Inductor Operation) Side Fill Operation Label (Located near side fill assembly) -Typical View Inductor Assembly -Typical View Inductor Assembly Components • (A) - Side Fill Valve • (B) - Rinse Supply Valve •...
  • Page 186 SECTION 7 – SPRAY SYSTEMS Fill Water/Induct Dry Chemical • Fill Port (G) - CONNECTED • Fill Valve (H) - OPEN • Side Fill Valve (A) - CLOSED • Swirl Valve (E) - OPEN NOTE: Allow water to fill chemical tank approximately 3 inches (7.6 cm) before adding dry chemical.
  • Page 187 SECTION 7 – SPRAY SYSTEMS • Rinse Tank • Solution Tank Fill Valve Fill Valve • Rinse Tank Fill Port • Solution Tank Fill Port Rear Fill Assembly Rear Fill Assembly (Located behind rear left-hand wheel) (Located behind rear left-hand wheel) -Typical View -Typical View 2.

  • Page 188: Draining Your Solution Tank

    SECTION 7 – SPRAY SYSTEMS CAUTION Solution Tank Sight Gauge (Located behind the rear left-hand side of cab) Wear the appropriate clothing and -Typical View Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. DRAINING YOUR SOLUTION TANK To Drain the Solution Tank...

  • Page 189: Rinse System

    SECTION 7 – SPRAY SYSTEMS you may rinse the sprayer out immediately after spraying while still in the field. The • Solution • Drain Valve Rinse System also reduces the extra costs of Tank Drain Plug large volumes of water, as well as additional Valve refilling and sprayer time that are associated with conventional tank rinsing.
  • Page 190 SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator Main Tank Valve Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 3. Press the Agitation Valve Switch (located 2. Press the Rinse Switch (located on the on the side console) in the UP (Open) side console) in the DOWN position to position.
  • Page 191 SECTION 7 – SPRAY SYSTEMS Solution Pump Switch “+” Pump Speed/Rate Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 5. Press the Manual (MAN) Rate Control 7. When finished rinsing the solution tank, Switch (located on the side console).
  • Page 192 SECTION 7 – SPRAY SYSTEMS Main Tank Valve Switch Boom Solution Valve Switches (Located on the side console) (Located on the side console) -Typical View -Typical View NOTE: When rinsing the boom and nozzles, 4. Press the Master Spray Switch (located ensure the Boom Solution Valve on the Hydrostatic Drive Control Handle) Switches (located on the side...

  • Page 193: Foam Marker System

    SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator (Located on the Machine Display “+” Pump Speed/Rate Switch Home Page - Field Mode) (Located on the side console) -Typical View 3. Press the Manual (MAN) Rate Control Switch (located on the side console). 5.
  • Page 194 SECTION 7 – SPRAY SYSTEMS Filling the Foam Marker Reservoir NOTE: Foam Marker Reservoir capacity = 1 gallon (3.8L). 1. Lift the Foam Marker reservoir fill cap (located on top of the Foam Marker res- ervoir fill port). • Fill Foam Marker Switch (Located on the side console) -Typical View...
  • Page 195 SECTION 7 – SPRAY SYSTEMS NOTE: System pressure is displayed on the • Foam Marker Air Pressure Gauge next to the Air Reservoir Pressure Regulator. • Push the Air Pressure Regulator IN • Air Pressure when finished adjusting pressure. Gauge Pressure Relief Valve A Pressure Relief Valve is located on the back side of the Air Pressure Regulator to...

  • Page 196: Modular Injection System

    SECTION 7 – SPRAY SYSTEMS Foam Drop Configurations CAUTION Wear the appropriate clothing and Personal Protective Equipment (PPE) when working with agricultural chemicals. Do not store chemical- soaked clothing inside the cab. • Foam Concentrate/ Air Supply The direct Modular Injection System can •...
  • Page 197 SECTION 7 – SPRAY SYSTEMS Modular Injection System Components • (A) - Main Tank • (B) - Chemical Tank(s) • (C) - Injection Pump(s) • (D) - Outlet Selector Valve(s) • (E) - Inlet Selector Valve(s) • (F) - In-Line Suction Strainer(s) •...
  • Page 198 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Master Spray Switch (located on the Hydrostatic Drive Control Handle) is in the OFF position before activating the Solution Pump Switch or the Boom Solution Valve Switches, unless you are ready to begin spray application. 1.
  • Page 199 SECTION 7 – SPRAY SYSTEMS Field/Road Button (Located on the Machine Display Home Page) 4. Rotate the Inlet Selector Valve(s) NOTE: The selected drive state will (located near the bottom right-hand side illuminate. of chemical tank(s)) to the “FROM 8. Position boom to desired position. CHEM TANK”...
  • Page 200 SECTION 7 – SPRAY SYSTEMS • Pump Speed/ Rate Switches • Rate Control Switches Main Tank Valve Status Indicator (Located on the Machine Display Rate Control and Home Page - Field Mode) Pump Speed/Rate Switches (Located on the side console) 10.
  • Page 201 SECTION 7 – SPRAY SYSTEMS 12. Turn the Master Spray Switch (located NOTE: Each Boom Solution Valve Switch is on the Hydrostatic Drive Control Handle) equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Boom Solution Valve Switches (Located on the side console) -Typical View...
  • Page 202 SECTION 7 – SPRAY SYSTEMS Injection Pump(s) Outlet Selector Valve(s) (Located near the bottom (Located on the front of injection pump(s)) of chemical tank(s)) -Typical View -Typical View * 1-tank/1-pump configuration shown * 1-tank/1-pump configuration shown NOTE: Refer to the provided label for valve 2.
  • Page 203 SECTION 7 – SPRAY SYSTEMS In-Line Suction Strainers Flow Indicators (80-Mesh Strainer Screen) NOTICE CAUTION Flow Indicators are not provided as a means to determine an accurate Before removing the in-line suction measurement of flow. It is the strainer(s), ensure the Inlet Selector responsibility of the operator to calibrate Valve(s) is in the OFF (closed) position.
  • Page 204 SECTION 7 – SPRAY SYSTEMS Draining the Chemical Tank(s) tion Pump(s). This will allow fresh water from the rinse tank to flow through and flush the lines and pump(s). NOTICE Drain chemicals into an adequately sized and clearly labeled container, ensuring lid is tightly closed.

  • Page 205: Application

    SECTION 7 – SPRAY SYSTEMS APPLICATION It is important to apply chemicals as recommended by the manufacturer. In order to do so, the spray system console must be properly calibrated. NOTE: Refer to the spray system console manufacturer’s operation manual for calibration instructions.
  • Page 206 SECTION 7 – SPRAY SYSTEMS Example of how to choose the proper NOTE: Certain regions may have nozzle: restrictions on drift control. Once you have selected the type of Joe is spraying 28% nitrogen. The nozzle, you must choose the size of the chemical manufacturer recommends that the nozzle.
  • Page 207 SECTION 7 – SPRAY SYSTEMS English to Metric Conversion • Gallons per Acre (GPA) x 9.354 = Liters per Hectare (l/ha) • Gallons per Minute (GPM) x 3.785 = Liters per Minute (l/min) Metric to English Conversion • Liters per Hectare (l/ha) x .1069 = Gallons per Acre (GPA) •...
  • Page 208 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
  • Page 209 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
  • Page 210 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-69...
  • Page 211 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
  • Page 212 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
  • Page 213 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
  • Page 214 SECTION 7 – SPRAY SYSTEMS Further Information Refer to the spray system console manufacturer’s operation manual for complete operating and calibrating instructions, troubleshooting tips, and safety precautions. 7-73...

  • Page 215: Dual Product Spray Systems

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS • Tank 1 Manual Shutoff Valve SOLUTION SYSTEM • Air Purge (if equipped) COMPONENTS - DUAL Solution Tank PRODUCT The 1600-gallon/6056L (combined) stainless steel Solution Tank (located at the center of the The Dual Product Solution System is a machine) is a split tank and can hold two constantly monitored, continuously adjusted separate products - 1000 gallons (3785L) in the...
  • Page 216 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS • Press the Solution Pump Switch in the UP position to turn ON (enable). • Press the Solution Pump Switch in the DOWN position to turn OFF (disable). • Primary Solution Pump • Secondary Solution Pump Solution Pumps - Primary/Secondary Solution Pump Switch - Primary...
  • Page 217 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Pressure Gauges (2) no internal moving parts, which monitors solution flow and sends information back to The Pressure Gauges (located on each the spray system console. side of the boom - Primary Pressure Gauge mounted on the right, and Secondary NOTE: Flow Meter Usable Range = 3-190 Pressure Gauge mounted on the left) gives a...
  • Page 218 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Refer to “Draining Your Solution Tank” elsewhere in this section for further information. Solution Tank Valves (2) The Solution Tank Valves - Tanks 1 and 2 (located beneath the solution tank on underside of machine) are electric tank shut- off valves.
  • Page 219 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS A manual Agitation Shutoff Valve (located beneath rear of machine) is provided to select tank agitation in either Dual or Single Product Mode. • Dual Product Mode - Rotate the Agita- tion Shutoff Valve in the CLOSED (clock- wise) position to stop agitation of the front tank (Tank 1).
  • Page 220 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Jet Agitators (2) In Single Product Mode, the Single Product Section Keypad is always used The Jet Agitators (located on each end of (Primary Solution System, Sections 1-9). In the solution tank) are an integral part of the Dual Product Mode, both Single Product Agitation System.
  • Page 221 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS • Left • Spray • Rear • Master • Right Fence Section Wheel Spray Fence Nozzle Section Indicator Display (Located on the cab headliner) -Typical View * Used for primary system only Boom Solution Valve Indicators Boom Solution Valve Switches - (Transom) Dual Product Section Keypad...
  • Page 222 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS The Rate Control Switches (located on • Press “+” to INCREASE Solution Pump the side console) control the rate in which speed. solution is applied through the spray booms. • Press “-” to DECREASE Solution Pump speed.
  • Page 223 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS data and automatically makes adjustments based on the target rate of application set by the operator. Refer to the Spray System Console manufacturer’s operation manual for complete calibration and operating instructions. Spray System Console -Typical View (Your machine may vary according to model and available equipment)
  • Page 224 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Section Strainers -If Equipped (80-Mesh Strainer Screens) Section Strainers are located throughout each boom section and filter impurities to aid in the avoidance of spray nozzle buildup. Hypro Express End Cap -Typical View Refer to “Spray Booms”...
  • Page 225 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Solution Line Strainer - Primary (Located beneath the center Dual Product Rinse Valve right-hand side of machine) (Located on top of the solution tank) -Typical View -Typical View * Dual Product Rinse Valve shown in the CLOSED position (Dual Product Mode) Dual Product Sump Valve The Dual Product Sump Valve (located...

  • Page 226: Solution System Operation - Dual Product

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS SOLUTION SYSTEM OPERATION - DUAL PRODUCT NOTICE The Solution System has been tested using RV-type antifreeze. Fill solution tank with fresh water and drain before initial use. View looking towards front of machine Tank 1 Manual Shutoff Valve NOTICE (Located beneath center of machine)
  • Page 227 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Dual Product Rinse Valve View looking towards front of machine (Located on top of the solution tank) -Typical View Dual Product Sump Valve (Located beneath center of machine) * Dual Product Rinse Valve shown in the CLOSED position (Dual Product Mode) -Typical View * Dual Product Sump Valve shown in the...
  • Page 228 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 9. Press the Field/Road Button (located on the Machine Display Home Page) and change the machine’s drive state to FIELD. NOTE: The drive state of the machine cannot be changed unless the Hydrostatic Drive Control Handle is in the NEUTRAL position (and machine speed is less than 0.5 mph/ 0.8 km/h).
  • Page 229 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS NOTICE Do not allow the Solution Pump to run continuously while the Boom Solution Valve Switches are off. Failure to comply will generate overheating, causing severe pump damage and will void the warranty. Solution Pump Button - Secondary (Located on the spray system console) -Typical View...
  • Page 230 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS NOTE: Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Master Spray Switch Boom Solution Valve Switches - (Located on the Hydrostatic Single Product Section Keypad, Drive Control Handle) Sections 1-9...

  • Page 231: Rinse System - Dual Product

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS as additional refilling and sprayer time that Dual Product System rate control are associated with conventional tank and pump speed/rate is controlled rinsing. through the spray system console. 17. Slowly move the Hydrostatic Drive Con- NOTE: Depending on which rinse option you trol Handle forward to obtain desired decide (Single or Dual Product...
  • Page 232 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Step 1 - Rinsing Tank 2 1. Rotate the Dual Product Rinse Valve (located on top of the solution tank) in the CLOSED (clockwise) position. Main Tank Valve Switch (Located on the side console) -Typical View 4.
  • Page 233 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Rinse Mode Indicator Solution Pump Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 5. Press and hold the Agitation Valve 7. Press the Manual (MAN) Rate Control Switch (located on the side console) in Switch (located on the side console).
  • Page 234 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS “+” Pump Speed/Rate Switch Boom Solution Valve Switches - (Located on the side console) Single Product Section Keypad, -Typical View Sections 1-9 (Located on the side console) 9. When finished rinsing Tank 2, press the -Typical View Rinse Switch to the OFF (mid) position.
  • Page 235 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS NOTICE Do not allow the solution pump to run dry for a prolonged period of time. Failure to comply may result in pump damage. Step 3 - Rinsing the Boom and Nozzles 1. Press the Main Tank Valve Switch (located on the side console) in the DOWN (Closed) position.
  • Page 236 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Dual Product Rinse (Tanks 1 and 2) Step 1 - Rinsing Tanks 1 and 2 1. Rotate the Dual Product Rinse Valve (located on top of the solution tank) in the OPEN (counter-clockwise) position. Main Tank Valve Switch (Located on the side console) -Typical View...
  • Page 237 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Rinse Mode Indicator Solution Pump Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 5. Press and hold the Agitation Valve 7. Press the Manual (MAN) Rate Control Switch (located on the side console) in Switch (located on the side console).
  • Page 238 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS “+” Pump Speed/Rate Switch Boom Solution Valve Switches - (Located on the side console) Single Product Section Keypad, -Typical View Sections 1-9 (Located on the side console) 9. When finished rinsing the tanks, press -Typical View the Rinse Switch to the OFF (mid) posi- * Used with 9-section wet boom...
  • Page 239 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS NOTICE Do not allow the solution pump to run dry for a prolonged period of time. Failure to comply may result in pump damage. SECONDARY SYSTEM 6. Rotate the Agitation Shutoff Valve (located beneath rear of machine) in the CLOSED (clockwise) position.
  • Page 240 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Secondary Product Button (Located on the spray system console) -Typical View * Your machine may vary, depending on available equipment Master Spray Switch 13. Press and hold the Secondary Solution (Located on the Hydrostatic Pump Button (located on the spray sys- Drive Control Handle) tem console) in the ON position until the...
  • Page 241 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Manual (MAN) Rate Control Button Main Tank Valve Switch (Located on the spray system console) (Located on the side console) -Typical View -Typical View * Your machine may vary, depending on available equipment NOTE: When rinsing the boom and nozzles, ensure the Boom Solution Valve 15.
  • Page 242 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Product Section Keypad) are in the ON position before activating the Rinse Switch. 7. Press the Rinse Switch (located on the side console) in the UP position to rinse the boom and nozzles. Rinse Mode Indicator (Located on the Machine Display Home Page - Field Mode)
  • Page 243 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 9. Press the pump Rate Bump Button (located on the spray system console) in the DOWN position to decrease solution pressure to desired PSI (bar). Arrow Button (Back) (Located on the spray system console) -Typical View * Your machine may vary, depending on available equipment...

  • Page 244: Filling Your Solution Tank - Dual Product

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Filling the Solution Tank (Tank 1) FILLING YOUR SOLUTION 1. Pull the Front Fill Release Lever (located TANK - DUAL PRODUCT beneath front end of machine) OUT (toward operator) to unlock the Front Fill Assembly.
  • Page 245 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS (toward operator) to unlock the Front Fill NOTE: Two power ports (located near the Assembly. front fill assembly) are provided for chemical pump connection. Front Fill Release Lever (Located beneath front end of machine) -Typical View 2.
  • Page 246 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 5. Rotate Rinse Tank Fill Valve to the Inductor Assembly Components OPEN position and fill tank to desired • (A) - Side Fill Valve level. • (B) - Rinse Supply Valve 6. When finished filling the tank, close •...
  • Page 247 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS NOTE: Whether filling with the Transfer Pump or an off-site pump, ensure the Transfer Pump is running. 7. Press and hold the Pump Speed Switch in the DOWN (Off) position when filling is complete.

  • Page 248: Draining Your Solution Tank - Dual Product

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 3. Turn fresh water supply ON. DRAINING YOUR SOLUTION 4. Rotate the Fill Valve (H or J*) in the OPEN position. TANK - DUAL PRODUCT 5. Rotate the Side Fill Valve (A) in the OPEN position.

  • Page 249: Application - Dual Product

    SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS To Drain the Solution Tank • Metal Flange Clamp • Tank 1 • Solution • Drain Drain Valve Tank Drain Valve Assembly Valve Plug Solution Tank Drain Valve Assembly (Located beneath the solution •...
  • Page 250 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Determine the speed in which the sprayer NOTE: Certain regions may have will travel when applying chemicals. To restrictions on drift control. select the best speed, consider the lay of the Once you have selected the type of land, condition of the soil, type of crop, height nozzle, you must choose the size of the of crop, etc.
  • Page 251 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS GPM = GPA x MPH x Nozzle Spacing 5940 (Constant) l/min = l/ha x km/h x Nozzle Spacing 60,000 Examples: GPM = 22.6 x 10 x 20 = 4520 = 0.76 GPM (per nozzle) 5940 5940 l/min =...
  • Page 252 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15...
  • Page 253 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9...
  • Page 254 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 8-40...
  • Page 255 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1...
  • Page 256 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91...
  • Page 257 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196...
  • Page 258 SECTION 8 – DUAL PRODUCT SPRAY SYSTEMS boom is or how many spray sections it has, the formula for calculating section widths are the same. Number of Nozzles x Nozzle Spacing = Spray Section Width Example: Section 2 of a 120-ft. boom with 15-inch (38 cm) nozzle spacing (10 spray nozzles).

  • Page 259: Maintenance And Storage

    SECTION 9 – MAINTENANCE AND STORAGE SERVICE - FLUIDS NOTICE Hydraulic Oil Remove all chemical residue from the NOTICE work area before performing service/ maintenance. Ensure area is clean before changing hydraulic oil and filters to avoid NOTICE contamination, such as dirt and debris. Failure to comply may result in severe hydraulic system damage.
  • Page 260 SECTION 9 – MAINTENANCE AND STORAGE • Hydraulic Oil Level FULL Low Hydraulic Oil Level Warning Message (Located on the Machine Display) NOTE: Replace hydraulic oil every 1,000 • Hydraulic Oil hours of operation. Level LOW Filling the Hydraulic Oil Reservoir Capacity •...
  • Page 261 SECTION 9 – MAINTENANCE AND STORAGE Method 1 - Filling Through Hydraulic Oil Fill Port (Preferred Method) NOTE: A hydraulic oil pump is required to fill through the hydraulic oil fill port, as gravity will not work and there is a small pressure to be overcome.
  • Page 262 SECTION 9 – MAINTENANCE AND STORAGE General Maintenance NOTICE Failure to rotate the wheel hub and disperse oil may cause rusting and internal wheel hub damage. Full Line If your machine is going to sit unused for an extended period of time, occasionally rotate the wheel hubs by driving the machine forward and backward - at least half of a tire 2.
  • Page 263 SECTION 9 – MAINTENANCE AND STORAGE Type • John Deere Plus-50™ II Premium NOTICE Engine Oil NOTE: John Deere Break-In™ Plus special- purpose engine oil is to be used Never operate the engine with low DEF during the initial break-in period (first level.
  • Page 264 SECTION 9 – MAINTENANCE AND STORAGE By following these conditions, DEF has a minimum expected shelf life of approximately 18 months. NOTE: When storing DEF in higher temperatures for an extended period of time, the shelf life will be reduced by approximately 6 months for every 9°...
  • Page 265 SECTION 9 – MAINTENANCE AND STORAGE Freezing Checking Coolant Level/ Concentration CAUTION DO NOT add any chemicals/additives to the DEF in an effort to prevent freezing. If chemicals/additives are added to the DEF, the Aftertreatment System may become damaged. DEF will freeze around 12° F (-11° C). The DEF system on the machine is designed to accommodate this and does not require any operator intervention.
  • Page 266 SECTION 9 – MAINTENANCE AND STORAGE NOTE: If a stronger antifreeze mixture is required, ensure not to exceed the Coolant should be changed periodically to engine manufacturer’s guidelines for eliminate the buildup of harmful chemicals. antifreeze-water mixing. Refer to Drain and replace the coolant every other “ASTM D 6210”...
  • Page 267 SECTION 9 – MAINTENANCE AND STORAGE Recharging the AC System fuel and diesel exhaust fluid (DEF) tank fill ports. Refer to “Ladder - Fuel The cab is equipped with an R-134A Air Fill” provided in the Miscellaneous Conditioning System. Recharge system Section elsewhere in this manual for with R-134A refrigerant only.

  • Page 268: Service - Filters

    SECTION 9 – MAINTENANCE AND STORAGE Engine Air Intake Filter (Located on rear left-hand side of machine - open hood to access) -Typical View Windshield Washer Fluid Reservoir NOTICE (Located behind the left-hand side of cab) -Typical View Do not tap filter to remove dust. A crushed filter caused by tapping may SERVICE - FILTERS result in engine damage.
  • Page 269 SECTION 9 – MAINTENANCE AND STORAGE Security Latches (Located around the filter housing end cap) -Typical View 2. Remove and discard filter. NOTE: Use care when removing the filter to ensure dust from the filter does not enter the air intake passage. 3.
  • Page 270 SECTION 9 – MAINTENANCE AND STORAGE To Reinstall the Radiator Screen right-hand side of inside scoop) and set aside. • At a slight angle, install the lower screen pins into the pin cradles (located near the bottom of the cooling pack), as shown in the following illustration.
  • Page 271 SECTION 9 – MAINTENANCE AND STORAGE Refer to the engine manufacturer’s • Primary operation manual for further information and Fuel Filter specifications. (Water Separator) • Secondary Fuel Filter Primary and Secondary Fuel Filters Engine Oil Filter (Located on rear left-hand side of (Located on rear left-hand side of machine behind hydraulic oil reservoir) machine below hydraulic oil reservoir)
  • Page 272 SECTION 9 – MAINTENANCE AND STORAGE DEF Supply Module Filter (Located beneath DEF Supply Module - access from underside of machine) Return Filter Housing -Typical View (Located on top of hydraulic oil reservoir) -Typical View Hydraulic Filters 2. Remove Return Filter Housing cover and (Refer to your Parts Manual for specific set aside.
  • Page 273 SECTION 9 – MAINTENANCE AND STORAGE NOTE: Inspect the plug and seal surfaces in the filter bracket. Replace any damaged components. 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter.
  • Page 274 SECTION 9 – MAINTENANCE AND STORAGE intake filter) by turning “counter-clock- wise”. Case Drain Filter 1 (Located on right-hand side Breather Cap of machine near batteries) (Located on rear left-hand side of -Typical View machine behind air intake filter) -Typical View 2.
  • Page 275 SECTION 9 – MAINTENANCE AND STORAGE Solution Line Strainer Tank Rinse Strainer (Located beneath the center (Located on top of solution tank) right-hand side of machine) -Typical View -Typical View Solution Line Strainer Dual Product Solution Line Strainers (2) -If Equipped CAUTION CAUTION Ensure the Main Tank Valve and...
  • Page 276 SECTION 9 – MAINTENANCE AND STORAGE Solution Line Strainer - Primary (Located beneath the center right-hand side of machine) Section Strainer -Typical View (Located throughout each boom section) -Typical View Rinse Tank Strainer - If Equipped If your machine is equipped with a foam marker system, it will have a mesh Rinse Tank Strainer (located near the rinse tank outlet).
  • Page 277 SECTION 9 – MAINTENANCE AND STORAGE Cab Filters 2. Inspect RESPA Cab Filtration System for damage. RESPA Cab Filter ® 3. Release the four (4) Filter Latches (located on the exterior filter housing). NOTE: Replace the RESPA Cab Filter every 1,000 of operation or when cab NOTE: Note orientation of the ejection ports.
  • Page 278 SECTION 9 – MAINTENANCE AND STORAGE 6. Wipe off any loose debris around the fil- ter housing using a clean cloth. NOTE: DO NOT used compressed air to clean the filter housing. 7. Before installing the new filter, inspect the RESPA Cab Filtration System and replacement filter for proper operation.
  • Page 279 SECTION 9 – MAINTENANCE AND STORAGE 5. With the access panel removed, loosen and remove the Security Screw (located along the inside of filter compartment) and set aside. Charcoal Filter -Typical View 8. Replace Charcoal Filter and reverse steps to reinstall. Recirculation Filter Security Screw A Recirculation Filter is located along the...

  • Page 280: Service - Lubrication

    SECTION 9 – MAINTENANCE AND STORAGE Tie Rod Ball (front legs) SERVICE - LUBRICATION • Lubricate every 25 hours of operation, or as needed. NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage. NOTICE Mobilgrease XHP™...
  • Page 281 SECTION 9 – MAINTENANCE AND STORAGE Collar (air bag mounting plate) • Lubricate every 50 hours of operation, or as needed. • Pressure Relief Valve • Leg Tube Grease Zerk Leg Tube Grease Zerk and Pressure Relief Valve (Located on front and rear legs) Collar Grease Zerk (4) -Typical View (Located beneath each...
  • Page 282 SECTION 9 – MAINTENANCE AND STORAGE Upper Ladder Pivot Points (4) Gas Spring Axle Grease Zerk (Located near the top Upper Ladder Pivot Points (4) left-hand side of ladder) -Typical View -Typical View Lower Ladder Pivot Points - Platform (4) Pivot Points (8) Lubricate the Upper and Lower Ladder Pivot Points weekly.
  • Page 283 SECTION 9 – MAINTENANCE AND STORAGE 90/100’ Booms Transom Pivot Tubes Lubricate the grease zerk on the Transom Pivot Tube - one on each side (that attaches the boom to the transom) every 50 hours of operation, or as needed. Boom Breakaway -Typical View Boom Breakaway Cylinder Rod End...
  • Page 284 SECTION 9 – MAINTENANCE AND STORAGE Roller Mount Assembly Boom Breakaway Cylinder Rod End -Typical View -Typical View Pivot Transom 120/132’ Booms Lubricate the four (4) Pivot Transom grease zerks (located at the top and bottom Pendulum of each Pivot Transom) every 50 hours of Lubricate the grease zerk on each operation, or as needed.

  • Page 285: Service - Engine Drive Belt

    SECTION 9 – MAINTENANCE AND STORAGE Pivot Transom Ball Joints -Typical View Boom Adapter Lubricate the two (2) grease zerks on each Boom Adapter every 25 hours of operation, or as needed. Boom Fold Linkages Boom Adapter -Typical View -Typical View Boom Fold Linkages SERVICE - ENGINE DRIVE Lubricate the grease zerks on the Boom...

  • Page 286: Service - Bolt Torque

    SECTION 9 – MAINTENANCE AND STORAGE SERVICE - BOLT TORQUE NOTICE Check lug nut torque immediately after receiving the machine and every 50 hours of operation thereafter. Wheel Bolts NOTE: If you do not have the proper -Typical View equipment to mount a tire, contact a local qualified tire service center.
  • Page 287 SECTION 9 – MAINTENANCE AND STORAGE NOTE: Use slow, even pressure on the torque wrench. Quick or jerky movements can cause inaccurate values. Jam Nut (Located on each tread adjust bearing bolt) -Typical View 2. Using an “X” pattern (as shown in the fol- Torque Sequence lowing photo), verify that the current torque on each tread adjust bearing bolt...

  • Page 288: Service - Toe-In

    SECTION 9 – MAINTENANCE AND STORAGE To Phase the Steering Cylinders for movement. If plates become loose, the leg will rock as the 1. Start the machine. machine starts to move. 2. Turn steering wheel to the right or left. 3.
  • Page 289 SECTION 9 – MAINTENANCE AND STORAGE 7. Measure diagonally (D1 and D2) and record the measurements. 8. Adjust the wheels until the measure- ments are equal. 11. With the cylinders centered, adjust the tie-rods (located on the cylinder rods) until they line up with the bolt-down hole (located on the lower air bag plate).

  • Page 290: Service - Miscellaneous

    SECTION 9 – MAINTENANCE AND STORAGE NOTE: The cylinder sensors must be calibrated for this position to be accurate. • The machine should be driven and toe (front and rear) rechecked. • Front steering cylinders must be in phase when toe setting is checked. •...
  • Page 291 SECTION 9 – MAINTENANCE AND STORAGE From the collection tank, air is sent to the Air Bags as needed to maintain a level pressure. Control valves open and close to allow air in. • Inspect the Air Dryer cartridge every 50 hours of operation to ensure that it is purging with compressor load.
  • Page 292 SECTION 9 – MAINTENANCE AND STORAGE Tire Pressure Spray Tips CAUTION CAUTION Never place a spray tip/nozzle to your When inflating a tire, use an extension mouth in an attempt to unplug it. with an in-line air gauge and attach air chuck.
  • Page 293 SECTION 9 – MAINTENANCE AND STORAGE Windshield Washer Fluid Spray Nozzle (Located near top of exterior cab) -Typical View NORAC Sensor Foam Pad Washing the Machine (Located on the bottom of each sensor) Wash the machine daily to remove any -Typical View harmful chemical residue, which can be corrosive to paint and steel.

  • Page 294: Service Intervals

    SECTION 9 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt Check Hydraulic Oil...
  • Page 295 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Lubricate Boom Breakaway Grease Zerks (90/100’) Lubricate Boom Breakaway Cylinder Rod End Grease Zerks (90/100’) Lubricate Leg Grease Zerks Lubricate Fuel Fill Ladder Gas Spring Axle Grease Zerk...
  • Page 296 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Clean/Replace Rinse Tank Strainer (if equipped) Inspect/Replace Tank Rinse Strainer (Main Tank) Lubricate Air Bag Collar Grease Zerk Check Lug Nut Torque Lubricate Ladder Pivot Tube Grease Zerk Lubricate Boom Transom...
  • Page 297 SECTION 9 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Change Hydraulic Breather Check Radiator Coolant Concentration Change Hydraulic Reservoir Replace RESPA® Cab Filter Change Radiator Coolant Change Air Dryer Cartridge Change Spray Nozzle Diaphragms and Tips * Use proper equipment.

  • Page 298: Storage

    SECTION 9 – MAINTENANCE AND STORAGE cautions Section for proper location of STORAGE warning decals and corresponding part number. Preparing For Storage NOTE: For decal replacement, contact your 1. Perform daily level checks, lubrication, local John Deere dealer. and bolt/linkage inspections, as required 12.
  • Page 299 SECTION 9 – MAINTENANCE AND STORAGE Drain Plug (Located beneath the hand wash reservoir) Hand Wash Pump Power Switch -Typical View (Located on top of pump) -Typical View 2. Reinstall drain plug. 3. Pour approximately 1 gallon (3.8 L) of 5.
  • Page 300 SECTION 9 – MAINTENANCE AND STORAGE 6. If the Hand Wash System was winterized prior to storage, fill hand wash reservoir with fresh water and drain before use. 7. Thoroughly clean the machine and its attachments. 8. Perform all recommended services as instructed elsewhere in this section.

  • Page 301: Miscellaneous

    Transportation Tank Level Switch CAUTION NOTE: STS16 Transport Limit = 600 gallons (2271L). Do not operate the machine at speeds The solution tank on your machine is exceeding 20 mph (32 km/h) with equipped with a Transportation Tank Level solution in the tank.
  • Page 302 SECTION 10 – MISCELLANEOUS • Raise each individual boom until it clears the outer cradle stop. • Fold the boom IN toward cradle back- stop. • When boom touches the back-stop, lower until the full weight of the boom rests in the cradle. Driving the Sprayer on a Public Roadway 1.
  • Page 303 SECTION 10 – MISCELLANEOUS Loading bol) emblems when traveling over 35 mph (55 km/h). Unloading WARNING 1. Pull the trailer to flat ground. 2. Apply the pulling vehicle’s parking brake Keep all persons away from trailer when and turn the engine OFF. loading or unloading the sprayer.

  • Page 304: Lifting Your Machine

    SECTION 10 – MISCELLANEOUS LIFTING YOUR MACHINE WARNING Do not lift machine by more than one or two lifting points at the same time. Failure to comply will cause the machine to become unstable, resulting in serious injury or death. Lifting Point Containment Ring (Located on the frame near each leg) WARNING...
  • Page 305 SECTION 10 – MISCELLANEOUS WARNING Ensure lock pins are fully inserted at base of jack. Do not rely on jack air supply to support a raised machine. Sudden loss of air pressure will cause the machine to become unstable, resulting in serious injury or death. 7.

  • Page 306: Quick-Tach System - Spray Booms

    SECTION 10 – MISCELLANEOUS QUICK-TACH SYSTEM - WARNING SPRAY BOOMS Turn the engine OFF before connecting/ CAUTION disconnecting any hoses or electrical lines. Failure to comply may result in serious injury or death. When operating or positioning the booms, observe the following safety precautions.
  • Page 307 SECTION 10 – MISCELLANEOUS • Left- Hand • Right- Hand Lock Pin (Located on the front left and right-hand side of machine) -Typical View Air Suspension Valves * Disengaged position shown (Located on the left-hand front air bag) -Typical View 3.
  • Page 308 SECTION 10 – MISCELLANEOUS Dual Product System Solution NORAC Connection Connections -If Equipped -If Equipped • Single Product • Dual Product Solution Solution Connection Connection Solution Connections - Single/Dual Product (Located on the front right-hand side of machine) NORAC Connection -Typical View (Located on the front right-hand side of machine)
  • Page 309 SECTION 10 – MISCELLANEOUS • Quick Connect Handle NORAC Hand Valve (2) - if equipped (Located on the left and Hydraulic/Electric Multi-Coupler Assembly right-hand level cylinders) (Located on the front -Typical View left-hand side of machine) * Right-hand level cylinder shown 10.
  • Page 310 SECTION 10 – MISCELLANEOUS Transom Switch - UP (Located on the Hydrostatic Drive Control Handle) -Typical View NOTE: Raising the attachment will allow the weight of the boom to pull the Attachment Hooks over the Mounting Pins. You will notice a change of weight as the machine begins to support the attachment.
  • Page 311 SECTION 10 – MISCELLANEOUS If temporarily storing the attachment on a soft surface (such as grass), it is NOTICE recommended to place blocks or wood beneath the stands’ feet to prevent the attachment from sinking into the ground. Do not operate the boom while the boom NOTE: It is NOT recommended to store the stands are in the lowered position.
  • Page 312 SECTION 10 – MISCELLANEOUS the front left and right-hand side of • Right machine) OUT as far as it will go until it Boom • Right • Left is in the “lock-out” position. Boom Boom NOTE: “Lock-out” position prevents re- •...
  • Page 313 SECTION 10 – MISCELLANEOUS Solution Connection • Left- Hand • Right- Hand Solution Connection - Standard (Located on the front Air Suspension Valves right-hand side of machine) (Located on the left-hand front air bag) -Typical View -Typical View Dual Product System Solution 7.
  • Page 314 SECTION 10 – MISCELLANEOUS Foam Marker Connection bly until Attachment Hooks clear the Mounting Pins. -If Equipped Foam Marker Connection (Located on the front right-hand side of machine) -Typical View Transom Switch - DOWN (Located on the Hydrostatic Drive Control Handle) NORAC Connection -Typical View -If Equipped...
  • Page 315 SECTION 10 – MISCELLANEOUS 12. Push the Quick Connect Handle (located on the Hydraulic/Electric Multi-Coupler Assembly) IN to disengage hydraulic/ electrical connections. • Quick Connect Handle NORAC Hand Valve (2) - if equipped (Located on the left and right-hand level cylinders) -Typical View * Right-hand level cylinder shown Hydraulic/Electric Multi-Coupler Assembly...
  • Page 316 SECTION 10 – MISCELLANEOUS Each boom stand has a leg with a “foot” on the bottom and a hex bolt in the top hole of the leg to secure it from sliding off, as well as a “snap” lock pin in the hole (located directly below the bracket) to maintain it’s position.

  • Page 317: Air Suspension Exhaust

    SECTION 10 – MISCELLANEOUS (e.g. boom height, ground level, etc.) Adjust in the same manner as previously described. 6. Reverse steps to store booms stands in “travel” position. AIR SUSPENSION EXHAUST (Air Bags) The Air Suspension Exhaust System is used to manually inflate/deflate the air bags on your machine, providing you with a Mounting Bolt smooth, consistent ride quality.

  • Page 318: Hand Wash System

    SECTION 10 – MISCELLANEOUS NOTICE • Left- Hand Keep the hand wash reservoir full of • Right- fresh water at all times for immediate use Hand should contact with hazardous chemicals occur. NOTICE Fill the hand wash reservoir with fresh water only.
  • Page 319 SECTION 10 – MISCELLANEOUS NOTE: A sight gauge is located on the side • Power of the hand wash reservoir to visually Switch check water level. • Water • Reinstall fill cap. Pump Dispensing Fresh Water To Dispense Fresh Water From Upper Water Outlet •...

  • Page 320: Hood Operation

    SECTION 10 – MISCELLANEOUS • Hand Wash Valve • Lower Water Outlet Hood Latch (2) (Located on each side of top hood) Lower Water Outlet/Hand Wash Valve -Typical View (Located near the bottom of hand wash reservoir) • Press and hold the Hood Actuator -Typical View Switch (located near front top of hood) in the OPEN (Left) position.
  • Page 321 SECTION 10 – MISCELLANEOUS LADDER - FUEL FILL PINCH/CRUSH HAZARD Keep hands and fingers Rear Hood away from pinch/pivot areas (Open position shown) -Typical View NOTICE To Close Hood • Press and hold the Hood Actuator Ensure the ladder is in the upright Switch in the CLOSE (Right) position (stored) position before operating the until hood is fully retracted and comes to...
  • Page 322 SECTION 10 – MISCELLANEOUS 2. Firmly grasp the Lower Ladder Handle and pull ladder assembly DOWNWARD, partially lowering the ladder. Ladder Disengaged from Track Detent (Left-hand side of ladder shown) -Typical View Lower Ladder Handle -Typical View 3. While maintaining hold of the Lower Lad- der Handle, firmly grasp the Top Ladder Handle with opposite hand and pull lad- der assembly OUTWARD, as shown in...
  • Page 323 SECTION 10 – MISCELLANEOUS Security Pin (Located on lower right-hand side of folded ladder assembly) -Typical View 6. Proceed to unfold lower section of Lad- der, ensuring the ladder platform deploys Fuel Fill Ladder properly. (Lowered position shown) NOTE: The ladder platform may deploy with -Typical View gravity.
  • Page 324 SECTION 10 – MISCELLANEOUS Maintenance • Retaining Refer to “Service - Lubrication” provided Bracket in the Maintenance Section elsewhere in this • Hanger Pin manual for further information. TALL CROP PACKAGE - INSTALLATION • Securement Pin - If Equipped NOTE: Ensure correct Belly Shield configuration before installing.
  • Page 325 SECTION 10 – MISCELLANEOUS • Retaining Bracket • Hanger Pin • Securement Pin Securement Pin (Installed into Hanger Pin) -Typical View Retaining Bracket/ Securement Pin Assembly 6. Using a 1/2” wrench or socket, tighten -Typical View the belly shield nuts and bolts, as shown. 2.
  • Page 326 SECTION 10 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 8. Using a 1/2” wrench or socket, tighten the belly shield nuts and bolts, as shown. Hanger Pins (Install pins onto Panels 4, 5, and 6) -Typical View NOTE: Ensure each Hanger Pin opening is facing UP (toward length of panel), as shown in the following photo.
  • Page 327 SECTION 10 – MISCELLANEOUS To Assemble/Install Brush Curtain: 10. Place Curtain Mounting Bracket (bend side up) beneath edge of Brush Curtain, aligning the pre-drilled holes on each. 11. Arrange Curtain Support Strips along the edge of Brush Curtain, aligning the pre- drilled holes.
  • Page 328 SECTION 10 – MISCELLANEOUS • Bent Pull • Hairpin Hitch Pin Brush Curtain Installation -Typical View Hairpin/Bent Pull Hitch Pin Assembly (Located on each left and 16. Install Securement Pins into each of the right-hand hood bracket) Hanger Pins. -Typical View NOTE: Install the two center pins first, * Your machine may vary in appearance, followed by the two outer pins.
  • Page 329 SECTION 10 – MISCELLANEOUS Brush Curtain Attached to Hood Brush Guard Mounting Bracket -Typical View (Left-hand side of machine shown) -Typical View 20. Reinstall hairpin and Bent Pull Hitch Pin onto each hood bracket. 3. Assemble Mounting Bracket Hardware 21. Belly Shield and Brush Curtain installa- (bracket, hanger pin, and bolt) together.
  • Page 330 SECTION 10 – MISCELLANEOUS • Brush • Rail Support Guard Rail • Anchor Bolt • Anchor Bolts • Mounting Bracket Center Brush Guard Rail Assembly Hardware -Typical View Brush Guard Rail Assembly 7. Fasten each center Brush Guard Rail -Typical View and Rail Support together using a 5/16”...
  • Page 331 SECTION 10 – MISCELLANEOUS -Typical View -Typical View 11. Repeat Step 15 on opposite side, ensur- 9. Once proper distance is achieved, hand- ing 24” (61 cm) distance. tighten top and bottom Anchor Bolts on 12. Once proper distance is achieved, hand- each side.
  • Page 332 SECTION 10 – MISCELLANEOUS • Adjustment Clip • U-Bolts Brush Guard Tube Brush Guard Adjustment Clip -Typical View (Located on the end of each tube) -Typical View 14. Repeat process for remaining brush guards. Installing Front Shield 1. Pre-assemble support hook and bolts to the Front Shield (one side only) and hand-tighten with a 1/2”...
  • Page 333 SECTION 10 – MISCELLANEOUS • Leg Mounting • Crop Bolt Locations Divider Mounting Plate -Typical View -Typical View 5. Lift Front Shield and install the four (4) 4. Align Leg Mounting Bolt and Crop Securement Pins into the previously Divider Mounting Plate holes and rein- installed hanger pins (located on front of stall previously removed bolts, tightening machine).
  • Page 334 SECTION 10 – MISCELLANEOUS 2. Install Hub Cap Adapter Plate onto the two bolts, as shown in the following photo. 3. Reinstall the two lug nuts onto bolts and tighten with a 33 mm socket/air wrench. Refer to “Service - Bolt Torque” provided in the Maintenance and Storage Section elsewhere in this manual for further infor- mation.
  • Page 335 SECTION 10 – MISCELLANEOUS Hub Cap Adapter Weldment -Typical View -Typical View 6. Install 1/2” bolt through the hub cap 8. Install 1/2” mounting bolt through the adapter assembly. Install nut to bolt, but front of wheel cover and Hub Cap do not tighten.
  • Page 336 SECTION 10 – MISCELLANEOUS 13. Install Hub Cap Ring to center of wheel cover, ensuring the hole openings of each are properly aligned. 14. Install 1/4” bolt through ring and wheel cover, tightening with a 3/8” wrench. Wheel cover installation complete. Hub Cap Ring -Typical View Wheel Cover Installation...
  • Page 337 SECTION 10 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
  • Page 338 SECTION 10 – MISCELLANEOUS Erratic reading on pressure • Orifice in back of gauge • Remove gauge, clean orifice, gauge clogged reinstall • Faulty gauge • Replace gauge • Air leak in suction line • Inspect and tighten all fittings in suction line •...
  • Page 339 SECTION 10 – MISCELLANEOUS Entire hydraulic system fails to • Oil level in hydraulic reservoir • Fill hydraulic reservoir to function too low proper level with approved oil • Auxiliary hydraulic system • Contact your local John Deere failure dealer for assistance Noisy hydraulic pump •...
  • Page 340 Troubleshooting .........10-37 Pressure Washer .........5-11 Video Camera Input Connections ..6-13 Product Warranty ........1-2 Quick-Tach System - Spray Booms ..10-6 Reversible Fan ........5-5 © 2017-18 Hagie Manufacturing Company. Clarion, Iowa USA Hagie Manufacturing Company 721 Central Avenue West Clarion, IA 50525...

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