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Hagie STS10 Manual

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A Word From Hagie Manufacturing Company ...................................................................1-1
About This Manual .............................................................................................................1-1
Safety Messages Used In This Manual .............................................................................1-1
Service and Assistance ......................................................................................................1-2
Product Warranty ...............................................................................................................1-2
Identification .......................................................................................................................1-2
Specifications .....................................................................................................................1-6
Intended Use ......................................................................................................................2-1
Safety Precautions .............................................................................................................2-1
Seat Belt ............................................................................................................................2-6
Rotating Beacon ................................................................................................................2-6
Emergency Stop ................................................................................................................2-7
Emergency Exit ..................................................................................................................2-7
Fire Extinguisher ................................................................................................................2-8
First Aid Kit .........................................................................................................................2-8
Roll-Over Protection Structure (ROPS) .............................................................................2-9
Safety Decals ...................................................................................................................2-10
Seat - Operator ..................................................................................................................3-1
Seat - Operator (Premium) ................................................................................................3-2
Seat - Instructor .................................................................................................................3-4
Operator's Station ..............................................................................................................3-5
Machine Display ...............................................................................................................3-28
Engine - Starting ................................................................................................................4-1
Engine Aftertreatment - Tier 4 Final ...................................................................................4-3
Hydrostatic Drive ..............................................................................................................4-10
All-Wheel Steer (AWS) ....................................................................................................4-14
Hydraulic System Components ..........................................................................................5-1
Reversible Fan ...................................................................................................................5-4
Tread Adjustment - Hydraulic ............................................................................................5-5
Ladder ..............................................................................................................................5-10
Pressure Washer .............................................................................................................5-11
Batteries .............................................................................................................................6-1
Covers Machine Serial Numbers: STS10 17001-17500
© 2016-18 Hagie Manufacturing Company. Clarion, Iowa USA
CONTENTS
Part No. 493680
Rev. 17D180406

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  • Page 1: Table Of Contents

    Hydraulic System Components ..................5-1 Reversible Fan ........................5-4 Tread Adjustment - Hydraulic ....................5-5 Ladder ..........................5-10 Pressure Washer ......................5-11 6 – ELECTRICAL SYSTEMS Batteries ..........................6-1 Covers Machine Serial Numbers: STS10 17001-17500 Part No. 493680 © 2016-18 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 17D180406...
  • Page 2 Battery Disconnect Switch ....................6-2 Battery Tender ........................6-3 Fuses and Relays ......................6-4 Fuse and Relay Ratings .....................6-9 Video Camera Input Connections ..................6-12 7 – SPRAY SYSTEMS Spray Boom Hose Ring Installation ...................7-1 Spray Booms - 90/100’ ......................7-2 Spray Booms - 120/132’ ....................7-13 Spray Boom - Rear ......................7-26 Solution System Components ..................7-28 Solution System - Operation ....................7-37...

  • Page 3: Introduction

    We have attempted herein to cover all Information described in this manual was of the adjustments required to fit varying correct at the time of printing. Because of Hagie conditions. However, there may be times when Manufacturing Company’s continuous product special care must be considered.

  • Page 4: Service And Assistance

    SECTION 1 – INTRODUCTION IDENTIFICATION WARNING NOTICE This symbol indicates a potentially hazardous situation which, if not avoided, could result in moderate/ Reference to right and left-hand used serious injury or death. throughout this manual refers to the position when seated in the operator’s seat facing forward.
  • Page 5 SECTION 1 – INTRODUCTION Engine Hydraulic Pumps The engine has an identification plate The PC, LS, and Drive Pumps each have mounted on top of engine near the oil fill port an identification plate mounted on the side of that provides engine serial number, as well pump that provides pump serial number, as as other manufacturer information.
  • Page 6 SECTION 1 – INTRODUCTION Wheel Motor Identification Plates -Typical View Wheel Hub Identification Plate _______________________ Right Front -Typical View _______________________ Right Rear _______________________ Right Front _______________________ Left Front _______________________ Right Rear _______________________ Left Rear _______________________ Left Front _______________________ Left Rear Wheel Hubs The wheel hubs each have an identification plate mounted on the front of...
  • Page 7 SECTION 1 – INTRODUCTION Aluminum Spray Booms (120/132’) The aluminum spray boom serial number is stamped on the lower right-hand side of fixed transom. Aluminum Spray Boom Serial Number -Typical View Serial No. _______________________...

  • Page 8: Specifications

    SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: Dimensions on your machine may vary, depending on tire size. Illustration shown with 120-ft. boom Detail Description Specification 90-ft. 100- ft. 120-ft. 132-ft. Boom Boom Boom Boom Overall Sprayer Height (from top of cab) 154”...
  • Page 9 General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Height and weight values may vary, depending on available equipment.
  • Page 10 SECTION 1 – INTRODUCTION Spray System GPS Specifications -If Equipped NOTE: Dimensions on your machine may vary, depending on tire size. Detail Description Specification Wheel Base 140” (355.6 cm) Static Loaded Hub Height ” (97.5 cm) Overall Sprayer Height (from middle of GPS unit) 156.4”...
  • Page 11 SECTION 1 – INTRODUCTION Settings and Calibration Record settings and calibration values used in the following spaces provided when programming your spray system console. Refer to this information for future reference. Circle the selected setting on the spray system console for the following options: Units •...
  • Page 12 SECTION 1 – INTRODUCTION Description Specification Engine Manufacturer ® Cummins Model QSB 6.7 Type Electronic with air-to-air cooler and turbo charger Number of Cylinders Displacement 6.7 liters (408.9 c.i.) Horse Power • Tier 4 Final - 300 hp/224 kW • Tier 3 - 275 hp/205 kW (Export only) Fuel Type •...
  • Page 13 SECTION 1 – INTRODUCTION Cooling Fan Hydraulic Pump PC Pump Spray System Booms 90/100/120/132-ft. (9 sections) • Type 1” (2.5 cm) schedule 5 stainless wet boom plumbing • Controls Electro-hydraulic (fold/lift/level) • Level Shock Absorber Gas charged accumulator • 90/100-ft. Outer Boom Hydraulic Breakaway Self-actuated, auto-reset hydraulic •...
  • Page 14 Compatible with Dry Fertilizer Spread Width 60 ft. Number of Application Sections Foam Marker System (if equipped) Make Hagie Concentrate Foamer Type Boom Mix Rinse System Spray System Rinse 2 rotating rinse balls (inside tank) (solution tank, pump, and booms)
  • Page 15 SECTION 1 – INTRODUCTION Temperature Control Full range A/C Charge Type R-134A ® Fresh Air Filtration • RESPA cab filter • Charcoal filter Seat Air ride Instruments Tachometer (RPM), fuel level, engine coolant temperature, aftertreatment level Machine Display Hour meter, battery voltage, engine oil pressure, ground speed, engine diagnostics, tread adjustment, parking brake, machine/engine malfunction warnings, engine exhaust filtration...
  • Page 16 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (STANDARD) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max PSI) (in.) (lbs.) (in.) Radius* (in.) Plate Speed) (in.) 650/65R38 Alliance 166D 25.4 13,220 71.4 32.4...
  • Page 17 SECTION 1 – INTRODUCTION TIRE SPECIFICATIONS (METRIC) Size Make Model Load Tread Load Overall Static Rolling Gross Rating Pressure Width Capacity Diameter Load Circum. Flat (Weight/ (Max (cm) (kg) (cm) Radius* (cm) Plate Speed) Bar) (cm) 650/65R38 Alliance 166D 64.5 5,996 181.4 82.3...
  • Page 18 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (LBS) AT VARIOUS COLD INFLATION PRESSURES (PSI) Inflation (psi) 650/65R38 Alliance 5,880 7,440 8,810 10,040 IF380/90R46 Alliance 4,270 5,460 6,170 6,720 7,310 IF480/80R50 Alliance 5,810 6,520 7,310 8,260 9,030 9,520 9,780 650/65R38 Firestone 4,180 5,080 5,840...
  • Page 19 SECTION 1 – INTRODUCTION TIRE LOAD LIMITS (KG) AT VARIOUS COLD INFLATION PRESSURES (BAR) Inflation (bar) 650/65R38 Alliance 405.4 513.0 607.4 692.2 IF380/90R46 Alliance 294.4 376.5 425.4 463.3 504.0 IF480/80R50 Alliance 400.6 449.5 504.0 569.5 622.6 656.4 674.3 650/65R38 Firestone 288.2 350.3 402.7...

  • Page 20: Safety And Precautions

    Do not operate the sprayer, its attachment, or any sprayer equipment for anything other than their intended uses. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of •...
  • Page 21 SECTION 2 – SAFETY AND PRECAUTIONS Avoid Heating Near Pressurized Lines • Avoid torching, welding, and soldering near pressurized hydraulic lines. Pressurized lines may accidentally burst when heat goes beyond the immediate • Keep riders off machine. The only time a flame area.
  • Page 22 SECTION 2 – SAFETY AND PRECAUTIONS • Always drive at a reasonable field speed. • Never use starting fluid to assist engine start-up. • Never operate the machine on a roadway with solution in the tank. Additional weight • If your machine is equipped with ground caused from a full or partially full solution speed sensing radar or light sensing tank may cause erratic or increased...
  • Page 23 SECTION 2 – SAFETY AND PRECAUTIONS If fumes are inhaled: • Move the person into fresh air. • Do not give artificial respiration to a person that is able to breath on their own. • Give CPR only if there is no breathing and no pulse.
  • Page 24 SECTION 2 – SAFETY AND PRECAUTIONS • Wear Personal Protective Equipment (PPE) as recommended by the chemical manufacturer. Safe Hydraulic Maintenance • Always practice personal safety when performing service or maintenance on the hydraulic system. • Use caution when working around •...

  • Page 25: Seat Belt

    SECTION 2 – SAFETY AND PRECAUTIONS 120/132’ Spray Booms • Reduce machine speed before turning. Before initial use, install provided boom • Never drive on hills too steep for safe hose rings before unfolding the boom. operation. Failure to comply may result in property •...

  • Page 26: Emergency Stop

    SECTION 2 – SAFETY AND PRECAUTIONS Rotating Beacon E-Stop Switch (Located on front roof cap) (Located on the side console) -Typical View -Typical View When the E-Stop Switch is activated, a EMERGENCY STOP message will appear on the Machine Display (E-Stop) to alert the operator that the E-Stop is engaged.

  • Page 27: Fire Extinguisher

    SECTION 2 – SAFETY AND PRECAUTIONS use of the Fire Extinguisher is required, follow the manufacturer’s operating NOTICE instructions provided on the Fire Extinguisher. To Remove Fire Extinguisher The Emergency Exit Tool is a permanent fixture of the machine. Do not remove •...

  • Page 28: Roll-Over Protection Structure (Rops)

    SECTION 2 – SAFETY AND PRECAUTIONS machine, solution, and attachment) allowed to be compliant with ROPS testing. NOTICE The addition of optional equipment on your machine may increase the ROPS maximum overall weight. If this weight exceeds the vehicle test weight, the ROPS becomes non-compliant.

  • Page 29: Safety Decals

    SECTION 2 – SAFETY AND PRECAUTIONS Other conditions may require imminent To replace safety decals, ensure the service, but may not render the unit installation area is clean and dry and decide immediately unusable. Such examples are: on exact position before you remove the backing paper.
  • Page 30 SECTION 2 – SAFETY AND PRECAUTIONS N403721 N303688 (Located on inner right-hand side of (Located on rear right-hand cab post) ladder) H228964 (Located near surge tank) 650178 (2) - Located near each quick-tach lock pin assembly 2-11...
  • Page 31 SECTION 2 – SAFETY AND PRECAUTIONS L212136 650493 (4) - Located near each lifting point (Located near hydraulic oil reservoir containment ring sight gauge) RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS.
  • Page 32 SECTION 2 – SAFETY AND PRECAUTIONS N404969 T188283 (1) - Located near main air tank (Located near reversible fan) (1) - Located near air purge air tank (if equipped) N209334 (1) - Located near main air tank (1) - Located near air purge air tank (if equipped) N204628 (Located on front left-hand cab post)
  • Page 33 SECTION 2 – SAFETY AND PRECAUTIONS HXE19558 N203265 (Located on inner right-hand side of (1) - Located near solution tank lid ladder) (1) - Located on side-fill inductor tank N404968 (Located on solution tank lid) 90/100’ Boom Decals HXE28534 (Located on inside of transom) 650204 (4) - Located near each fold point 2-14...
  • Page 34 SECTION 2 – SAFETY AND PRECAUTIONS 650210 (3) - Located on each NORAC sensor ® 120/132’ Boom Decals HXE28534 (Located on inside of fixed transom) 650204 (6) - Located near each fold point 650210 (5) - Located on each NORAC sensor 2-15...

  • Page 35: Cab

    SECTION 3 – CAB SEAT - OPERATOR • (A) - Armrest Height Adjuster • (B) - Armrest Tilt Dial • (C) - Fore/Aft Isolation Lever • (D) - Recline Lever • (E) - Slide Release Lever • (F) - Thigh Tilt Lever •...

  • Page 36: Seat - Operator (Premium)

    SECTION 3 – Slide Release Lever (E) SEAT - OPERATOR (Moves top of seat fore/aft) (PREMIUM) • Pull and hold Slide Release Lever while sliding seat forward or rearward. -If Equipped Release lever when desired position is Your machine may be equipped with a achieved.
  • Page 37 SECTION 3 – Tilt: (First Position: hold and rotate down 10- degrees; Second Position: hold and rotate down 20-degrees; Third Position: hold and rotate down 30-degrees. Hold and rotate down to return Headrest to 0-degree posi- tion). Heat/Cool Selector Switch (B) (Selects between heat and cool settings) •...

  • Page 38: Seat - Instructor

    SECTION 3 – Thigh Tilt Lever (H) NOTE: Armrest tilt fixed position = 25 degrees. (Tilts seat cushion up and down) • Pull Thigh Tilt Lever UP and hold cush- Lumbar Knob (O) ion to adjust +4 degrees. Release lever (Adjusts lumbar curvature) when desired position is achieved.

  • Page 39: Operator's Station

    SECTION 3 – -Typical View -Typical View OPERATOR’S STATION Front Console • (A) - Hazard/Warning Lights Switch • (B) - Highway/Running Lights Switch • (C) - Steering Wheel • (D) - Turn Signal Indicator (Left) • (E) - Highway Running Lights Indicator •...
  • Page 40 SECTION 3 – -Typical View Front Hazard/Warning Light Flashers (2) -Typical View -Typical View Hazard/Warning Lights Switch The Hazard/Warning Lights (located on the front and rear of machine) are to be used at any time, day or night, that you are traveling on a public roadway, unless prohibited by law.
  • Page 41 SECTION 3 – The two rear red taillights are activated “Rotating Beacons” provided in the any time that the headlights are on. Safety and Precautions Section elsewhere in this manual for further information. Hazard/Warning Lights Switch (Located on steering column) -Typical View Rear Taillights (2) -Typical View...
  • Page 42 SECTION 3 – side of the steering column) in the UP NOTE: Highway Running Lights are enabled position. when the key is in the ON position. However, prolonged use of these lights without the engine running is not recommended. Steering Wheel Telescope Adjust The Steering Wheel Telescope Adjust allows movement of the upper portion of the steering column to best suit your driving...
  • Page 43 SECTION 3 – Steering Column Release Pedal Operator Foot Pegs Operator Foot Pegs are located on each side of the steering column to provide added CAUTION comfort and stability while operating the machine. Ensure the steering wheel and steering column are in the locked position before attempting to operate the machine.
  • Page 44 SECTION 3 – NOTE: Ensure there is adequate amount of washer fluid in the windshield washer fluid reservoir (located behind the left-hand side of cab) before operating. Decel Pedal (Located to the lower right-hand side of the steering column) Windshield Washer Button -Typical View (Located on the end of the turn signal lever)
  • Page 45 SECTION 3 – • (N) - Ignition Switch • (O) - Power Mirror Switch (if equipped) • (P) - Hydrostatic Drive Control Handle • (Q) - Transom Switch (Up/Down) • (R) - Left-Hand Boom Switch • (S) - Right-Hand Boom Switch •...
  • Page 46 SECTION 3 – -Typical View -Typical View -Typical View -Typical View -Typical View Emergency Stop (E-Stop) The E-Stop Switch (located on the side -Typical View console) provides a quick and positive method for stopping the engine in an emergency situation. 3-12...
  • Page 47 SECTION 3 – NOTICE Do not use the E-Stop Switch for non- emergency stopping or as a parking brake. Foam Marker Switch (Located on the side console) -Typical View Refer to “Foam Marker” provided in the Spray Systems Section elsewhere in this manual for further information.
  • Page 48 SECTION 3 – Boom Solution Valve Switches The Boom Solution Valve Switches (located on the side console) each control a valve located on the boom or transom. The valves control the flow of the solution through • Left Fence • Right Fence the boom.
  • Page 49 Rate Switches increase or decrease Main Tank Valve Switch pump speed/application rate from (Located on the side console) the Hagie control system. When the -Typical View “ENABLE” Rate Control Switch is pressed (with either “MAN” active or Refer to the Spray Systems Section...
  • Page 50 SECTION 3 – Boom Extension Switches (Outer Fold) WARNING When operating or positioning the booms, observe the following safety precautions to avoid serious injury or death: • Select a safe area before folding/unfolding booms. Solution Pump Switch • Clear area of personnel. (Located on the side console) •...
  • Page 51 SECTION 3 – • To engage the starter, turn the key to Extension Switches 1 (left) and 2 the START position and hold momentar- (right) to unfold/fold the outer boom ily until the engine engages. If the engine extensions separately. does not engage after 15 seconds, turn the key to the OFF position.
  • Page 52 SECTION 3 – Shift Up/Down Switches The Shift Up/Down Switches (located on the Hydrostatic Drive Control Handle) are used for speed range selection. Refer to “Hydrostatic Drive” provided in the Engine and Drive Systems Section elsewhere in this manual for further information.
  • Page 53 SECTION 3 – Parking Brake Switch CAUTION Do not engage the parking brake while the machine is moving. Failure to comply may result in personal injury and machine damage. NOTICE The parking brake is not intended for normal or emergency stopping. The Parking Brake Switch (located near the Hydrostatic Drive Control Handle) is used to engage/disengage the parking brake, as...
  • Page 54 SECTION 3 – • Seek Button - Press button UP or NOTE: The operator may select throttle DOWN to toggle through the radio chan- setting by operating the Throttle nels or CD/MP3 selections. Switch. However, engine speed is also controlled by movement of the Hydrostatic Drive Control Handle.
  • Page 55 SECTION 3 – • Aux 2 Audio Input Connection Optional Standard -Typical View • 12V Power Ports 12V Power Ports and Aux 2 Audio Input Connection (Located on the inward side console panel) -Typical View -Typical View Overhead Monitors and Controls •...
  • Page 56 SECTION 3 – • Select/ • Disp Volume Button Knob • Back • Preset Button Buttons (1-6) Bluetooth Pairing (Registration) -Typical View 1. Press desired Preset Button (1-6) to select a registration number assigned to the Bluetooth device to be registered. NOTE: Up to eight (8) devices of memory registered with Preset Buttons.
  • Page 57 SECTION 3 – the screen for registration number selec- (toward switch indicator). tion resumes. Adjust the fan speed and temperature • Depending on the communication status, accordingly. it may take 5 to 40 seconds for device Climate Controls (Optional) connection. NOTE: Press the Disp Button at any time to exit waiting status.
  • Page 58 SECTION 3 – Economy Mode (D) Economy Mode uses fresh air, fan speed, and water valve control to maintain the set point temperature. When active, A/C function is disabled. • Press the Econ Switch to turn ON. • Press the Econ Switch again to return the system back to normal operation.
  • Page 59 SECTION 3 – • Tachometer (RPM Gauge) • Fuel Gauge • Engine Coolant NORAC Monitor Gauge -Typical View • Aftertreatment Gauge Refer to the manufacturer’s operation manual for complete operating instructions. Machine Gauges Machine Display (Located on cab A-post) The Machine Display in your sprayer is -Typical View the central control center of the machine.
  • Page 60 SECTION 3 – Lighting NOTE: See Front Console components discussed earlier in this section for information on Hazard/Warning Lights and Highway Running Lights. Field Lights The Field Lights (located on the front of cab) are for use when operating in the field after dark and are turned on/off through the Machine Display.
  • Page 61 SECTION 3 – Refer to “Machine Display” provided elsewhere in this section for operating instructions. Night Spray Lights -If Equipped The Night Spray Lights (located on each side of the main boom fold section) are for use when operating in the field after dark and are turned on/off by the Attachment Lights Button (located on the Machine Display Auxiliary Controls Page).

  • Page 62: Machine Display

    SECTION 3 – Additional Features Charcoal/Recirculation Filters Your cab is featured with a Charcoal Filter Portable Electric Cooler (located behind the exterior service panel on the right-hand side of cab), which eliminates -If Equipped Your machine may be equipped with a hazardous chemicals from the operator’s Portable Electric Cooler (located beneath the station.
  • Page 63 SECTION 3 – • Machine Diagnostics Page • Settings Page Press the corresponding Page Display Button (located on the right-hand side of the Machine Display) to navigate through the display pages. Home Page Video Auxiliary Auxiliary Controls Page (Road/Field) Camera Page Controls Page Machine...
  • Page 64 SECTION 3 – Speed Settings and Machine • Night Time Brightness • Transition Settings Adjustments Camera Throughout this manual, various • Backup Camera adjustments are made through the Field/ • Aux Camera 1 Road Speed Settings and Machine • Aux Camera 2 Adjustments (located on the Settings Page).
  • Page 65 SECTION 3 – To Unlock Machine Settings • Press the “red illuminated” Lock Button (located on the Settings Page). Locked Parameters Button (Located on the Settings Page) • On the “Change Locked Parameters” Lock Button screen, press the Up/Down Arrow But- (Located on the Settings Page) tons until desired setting is displayed.
  • Page 66 SECTION 3 – Machine Display Indicators “disabled”) position. However, the Warning Light Indicator will remain To alert the operator of certain operations illuminated until the issue has been or when a machine system requires corrected. attention, various Machine Display Indicators are located on the top of each display page and illuminate to inform you of a specific situation.
  • Page 67 SECTION 3 – Lighting Adjustment To Set Automatic Night Time/Day Time Transition Brightness (Day Time/Night Time) NOTE: Brightness levels must be manually To Adjust the Display, Section Keypad, set (as previously described) before Side Console Switches, and Gauge Post setting automatic transition Lighting brightness.
  • Page 68 SECTION 3 – Display Units/Animations/Gauge • Press OK. Color/Language Gauge Color • Press the Display Button (located on the Units Settings Page). To change units of measure: • On the “Display Settings” screen, press EDIT (next to Gauge Color) and select •...
  • Page 69 SECTION 3 – Adjust Time Button Machine Information Button (Located on the Settings Page) (Located on the Machine Diagnostics Page) • On the “Adjust Date and Time” screen, enter new date and time by pressing the Software Information corresponding Up/Down Buttons. The Machine Display Software Information provides information on current software used and the date that it was...
  • Page 70 SECTION 3 – Exterior Lights (Field Lights, Work Lights, and Attachment Lights) The exterior machine lights are activated through the Auxiliary Controls Page. NOTE: The light buttons will illuminate when in the ON position. Field Light Buttons The Field Lights are located on front of the cab.
  • Page 71 SECTION 3 – All Lights Button provided for the installation of add-on video camera(s). • Press the All Lights Button (ALL) to turn Refer to “Video Camera Input on all lights (Field, Work, Attachment - if Connections” provided in the equipped, and Night Spray - if equipped) Electrical Systems Section ON.
  • Page 72 SECTION 3 – • Select desired display adjustment (Top, Middle 1, Middle 2, or Bottom). Service Intervals Button (Located on the Settings Page) Edit Overlay Screen • On the “Select Service Interval” screen, • Drag display angle to desired position. select desired service interval.
  • Page 73 SECTION 3 – Drive Fault The third drive state, “Drive Fault” may appear as a warning message on the display page if there is a system malfunction that affects the machine’s ability to function properly. This message will tell you why the error occurred and what, if anything, should be done to correct the issue.
  • Page 74 SECTION 3 – Speed Settings Screen Target Speed (Located on the Home * Field Speed Settings Shown Page - Road and Field Mode) Example: If the “Number of Ranges Field” is set to 4, To Change Target Speed First Range Top Speed=5, and Last Range •...
  • Page 75 SECTION 3 – Throttle Up Ramp Amount of time engine speed will increase or decrease when the Throttle Switch (located near the Hydrostatic Drive Control Handle) is pressed UP or DOWN. Throttle Max Maximum percentage that engine speed will achieve (e.g. If Throttle Max is set at 100 percent, throttle control will set engine speed between 850 and 2500 RPM.
  • Page 76 SECTION 3 – When conditions are met again, AWS will automatically activate and the AWS indicator will illuminate. NOTE: The machine will automatically determine if the proper conditions have been met and change the status of the drive functions. Shutoff Speed for AWS NOTE: AWS Shutoff speed default is set to 10 mph (16 km/h).
  • Page 77 SECTION 3 – Refer to “All-Wheel Steer” provided in the Engine and Drive Systems Section elsewhere in this manual for complete operating instructions and safety precautions. Auto Steer Steering Angle Sensor Absolute (SASA) The absolute value of the steering wheel angle.
  • Page 78 SECTION 3 – Slip Button • Enter desired slip percentage value, (Located on the Settings Page) then press OK. • Press OK. • On the “Adjust Slip Parameters” screen, press NORMAL or SEVERE (depending Slip Destroke on ground condition). The percentage command that the wheel motors will ramp up to limit hydraulic flow.
  • Page 79 SECTION 3 – End Row Management Button End Row Management Editor Screen (Located on the Settings Page) • Press SET. • On the “Select Action to Program” Delayed Time and Total Time screen, select the setting in which you (Milliseconds) wish to operate the End Row Manage- ment Switch (located on the Hydrostatic Delayed Time...
  • Page 80 Press OK. To Adjust Foam Concentrate • Press OK. • Press the Hagie Foamer Button (located Refer to “Spray Booms” provided in the on the Settings Page). Spray Systems Section elsewhere in this manual for information on setting up End •...
  • Page 81 SECTION 3 – • Ensure the rinse, agitation, and solution tank valves are CLOSED. NOTE: Press and hold the Agitation Valve Switch (located on the side console) in the DOWN position for approximately 10 seconds to ensure the agitation valve is closed. NOTE: These valves do not need to be closed in order for the system to operate, but are required for the Air...
  • Page 82 SECTION 3 – Automatic Air Purge Settings (Full Boom Purge, Individual Section Purge, Air Recharge Time, and Minimum Engine Speed) Full Boom Purge • Press the Air Purge Button (located on the Settings Page). Air Purge Screen • On the “Air Purge” screen, press the Air Button.
  • Page 83 SECTION 3 – NOTE: When purging individual sections, NOTE: Press and hold the Agitation Valve the system will start with the leftmost Switch (located on the side console) section that is not turned off (on the in the DOWN position for section keypad) and continue to the approximately 10 seconds to ensure rightmost section that is not turned...
  • Page 84 SECTION 3 – System Gauges particular section to purge, press the corresponding Boom Solution Valve (Engine Load, Fuel Rate, System Switch (located on the side console Voltage) section keypad) in the OFF position. Electronic System Gauges for machine Engine Load, Fuel Rate (gallons per hour), and System Voltage are located on the Machine Diagnostics Page.
  • Page 85 SECTION 3 – NOTE: The warning buzzer may be silenced by pressing the Sound Button (located on the Settings Page). If the engine temperature continues to rise after the initial warning message, a second warning message will appear shortly before the machine begins to go into protective mode, alerting you that the engine coolant temperature is too high and the engine will...
  • Page 86 SECTION 3 – Engine Diagnostics The Override Engine Shutdown Button (located on the Machine Diagnostics Page) To View Current Engine Diagnostics allows the operator to continue running the • Press the Engine Diagnostics Button engine for a calibrated time period in order to (located on the Machine Diagnostics move the vehicle to a safe stopping location.
  • Page 87 SECTION 3 – To View CAN Status • Press the Monitor Button (located on the Settings Page). CAN Status • Press the Pause Button at any time to pause the monitor. Monitor Button • Press the Up or Down Arrow Buttons to (Located on the Settings Page) navigate through the CAN pages individ- ually.
  • Page 88 SECTION 3 – Arrow Buttons to toggle to desired Each System Fault will display the parameters. following: 1. LAMP (severity of fault) NOTE: Single arrow buttons toggle up/down • Blue = Informational one page. Double arrow buttons • Yellow = Caution toggle to either the first or last page.
  • Page 89 SECTION 3 – • Press the More Button to display fault description. • Press the Clear Faults Button to remove faults after the fault issue has been resolved. • Press OK to confirm. NOTE: System Faults will continue to appear until the fault issue has been resolved, regardless of clearing the faults.
  • Page 90 SECTION 3 – Solution Pump Indicator When the Solution Pump Switch (located on the side console) is turned ON, a Solution Pump Indicator (located on the Home Page - Field Mode) will illuminate. NOTE: When the Solution Pump Switch and the Manual (MAN) Rate Control Switch (located on the side console) are both enabled, the pump speed is...
  • Page 91 SECTION 3 – Boom Alignment NOTE: The selected boom state will illuminate. (120’/132’ Spray Booms) When operating boom functions, the Boom Alignment value may be viewed on the Auxiliary Controls Page. Boom State Buttons - Auto/Manual (Located on the Auxiliary Controls Page) Boom Alignment Value Boom Extensions - Auto Fold (Located on the Auxiliary Controls Page)
  • Page 92 SECTION 3 – Reset Spray Button Roll Command Buttons (CW/CCW) (Located on the Settings Page) (Located on the Auxiliary Controls Page) • Press OK. NOTE: Center position value is 0 inches/cm. Refer to the Spray Systems Section Nitrogen Toolbar (NTB/HsTB) elsewhere in this manual for further information.
  • Page 93 SECTION 3 – NTB Setup Button (Located on the Settings Page) • On the “NTB Adjustments” screen, press EDIT (next to desired selection - NTB Override Timer, Float with Transom Down, or One Tap Transom Up). NTB Adjustments Screen • Enter/select desired setting, then press •...

  • Page 94: Engine And Drive Systems

    SECTION 4 – ENGINE AND DRIVE SYSTEMS WARNING CALIFORNIA PROPOSITION 65 WARNING WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals, Insufficient Cab Air Pressure Indicator and related accessories contain lead (Located on the Machine Display...
  • Page 95 SECTION 4 – ENGINE AND DRIVE SYSTEMS up period before engaging the starter). Battery Disconnect Switch (Located on the rear mainframe) NOTE: Ensure that there are no other -Typical View warnings before proceeding. 3. Engage the starter. 3. Remove caps from the Auxiliary Battery (If the engine fails to start after 15 Charging Posts (located on the rear seconds, turn the key OFF, wait one...
  • Page 96 SECTION 4 – ENGINE AND DRIVE SYSTEMS 6. Engage the starter by starting the machine. WARNING 7. Remove the charging cables in reverse to the way you attached them (negative cable first, then positive cable). Read the DEF manufacturer’s label and NOTE: Ensure that the charging cables do comply with safety precautions to avoid not touch together or to any metal...
  • Page 97 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE CAUTION DEF CAN BE CORROSIVE TO When performing a stationary exhaust CERTAIN MATERIALS system cleaning, ensure the exhaust • Use only approved containers to transport pipe outlet is not directed at any surface or store DEF (polyethylene and or material that may become hazardous.
  • Page 98 SECTION 4 – ENGINE AND DRIVE SYSTEMS Tier 4 Final Diesel Engine The Tier 4 Final diesel engine is featured with a flow-through exhaust Aftertreatment System that delivers ultra-low emissions for cleaner air quality. NOTE: When the ignition key is turned to the OFF position, DEF returns to the DEF tank.
  • Page 99 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Refer to “Service - Fluids” provided in the Maintenance and Storage Section • SCR elsewhere in this manual for additional information. Fluid Disposal: • DOC • Check with local authority regulations on proper DEF disposal requirements.
  • Page 100 SECTION 4 – ENGINE AND DRIVE SYSTEMS DEF Supply Module Filter (Located near the bottom of the DEF Supply Module) • DEF • DEF Tank -Typical View Suction Drain Plug Strainer DEF Quality Sensor DEF Suction Strainer and Drain Plug (Located near bottom of the DEF Tank) The DEF Quality Sensor (located inside -Typical View...
  • Page 101 SECTION 4 – ENGINE AND DRIVE SYSTEMS Filling the DEF Tank DEF Indicator Lamps • DEF Fill (Located on the Machine Display) Access Panel • DEF Indicator Lamp - Illuminates when the DEF level is low, and flashes when the DEF falls below a very low level. Operator should refill the DEF tank with DEF.
  • Page 102 SECTION 4 – ENGINE AND DRIVE SYSTEMS Exhaust System Cleaning • Exhaust System Cleaning Stop Indicator Lamps Indicator Lamp - Illuminates when the Exhaust System Cleaning Switch is in (Located on the Machine Display) the STOP position, preventing a • High Exhaust System Temperature cleaning event.

  • Page 103: Hydrostatic Drive

    SECTION 4 – ENGINE AND DRIVE SYSTEMS Further Information Refer to the Maintenance and Storage Section provided elsewhere in this manual for additional Aftertreatment service and maintenance information. Refer to the engine manufacturer’s operation manual for complete operating instructions and safety precautions. HYDROSTATIC DRIVE Tier 3 Diesel Engine The Hydrostatic Drive System uses...
  • Page 104 SECTION 4 – ENGINE AND DRIVE SYSTEMS NOTICE The parking brake is not intended for normal or emergency stopping. NOTE: Bring the machine to a complete stop before engaging the Parking Brake. The Parking Brake also controls the Ladder. When the Parking Brake is engaged, the Ladder will extend (lower).
  • Page 105 SECTION 4 – ENGINE AND DRIVE SYSTEMS • Slide the red safety lever (located on the NOTE: If the Hydrostatic Drive Control Parking Brake Switch) DOWN (Back) Handle is out of neutral while the and press top of switch DOWN. parking brake is engaged, the following warning message will appear on the Machine Display.
  • Page 106 SECTION 4 – ENGINE AND DRIVE SYSTEMS Setting Decel Pedal Minimum Speed Refer to “Machine Display” provided in the Cab Section elsewhere in this manual for further information. Target Speed The Target Speed (displayed on the Machine Display Home Page - Road and Field Mode) is the speed in which the machine travels when the Hydrostatic Drive Control Handle is in the fully FORWARD...

  • Page 107: All-Wheel Steer (Aws)

    SECTION 4 – ENGINE AND DRIVE SYSTEMS reach 15 and 20 mph (24 and 32 km/h), as desired. Press the Shift Down Switch gradually to decrease speed range. NOTE: The Shift Up/Down Switches can also be held to increase or decrease speed ranges.
  • Page 108 Progressive AWS ^ Operator’s with machines equipped with AWS pay special attention! (Activated between 7-10 mph/11.3-16.1 km/h) Hagie Manufacturing Company’s Progressive AWS takes the original design NOTICE and increases the active speed range while maintaining a safe turning radius. This is...
  • Page 109 SECTION 4 – ENGINE AND DRIVE SYSTEMS Steering Cylinder Lock Valves -Typical View Valve Manifold Rear hydraulic steering is controlled by a Valve Manifold (located on the underside of the machine). Steering Cylinder -Typical View External Proximity Sensor Valve Manifold (Located on the underside of machine) -Typical View External Proximity Sensor...
  • Page 110 SECTION 4 – ENGINE AND DRIVE SYSTEMS When conditions are met again, AWS will • System Fault - The system is not work- automatically activate and the AWS indicator ing properly (e.g. sensor malfunction, will illuminate. hydraulic malfunction, etc.) NOTE: The machine will automatically NOTE: A warning message will appear on determine if the proper conditions the Machine Display and the...
  • Page 111 (two circles). The rear wheels will begin to follow the -..-..- ..- path during this shift. Hagie Manufacturing Company once again strongly recommends trying out and getting a feel for the AWS System before going straight to the field so you can get an understanding of what to expect.

  • Page 112: Hydraulic Systems

    SECTION 5 – HYDRAULIC SYSTEMS If hydraulic oil level is too low for safe HYDRAULIC SYSTEM operation, a warning message will appear on the Machine Display to alert you of low hydraulic oil COMPONENTS level. Press OK to acknowledge, shut down the engine immediately, and refill reservoir to proper level to avoid damage to the hydraulic systems.
  • Page 113 SECTION 5 – HYDRAULIC SYSTEMS • Level/Temp Sensor NOTE: Refer to the Maintenance and Storage Section elsewhere in this manual for information on filling the hydraulic oil reservoir and replacing hydraulic filters. Return Filter (Located inside filter housing on left-hand side of machine) -Typical View Oil Cooler (Located near rear of machine -...
  • Page 114 SECTION 5 – HYDRAULIC SYSTEMS Breather Cap (Located on left-hand side of Solution Pump machine near return filter housing) (Located near center of machine) -Typical View -Typical View * View shown from top of machine Level/Temp Sensor (Located on top of hydraulic oil reservoir) -Typical View Solution Pump Control Manifold Hydraulic Spray System...

  • Page 115: Reversible Fan

    WARNING Improper operation, maintenance, or repair of this product can be dangerous and may result in serious injury or death. • Always use Hagie-approved parts and components. Failure to comply will result • Boom in voiding the 1-year parts warranty.

  • Page 116: Tread Adjustment - Hydraulic

    SECTION 5 – HYDRAULIC SYSTEMS rotate the fan blades to change airflow ing blades and loose radiator mounting direction and purge debris from the coolant bolts can allow the radiator to flex in pack by activating through the Machine position, allowing the shroud to come Display Auxiliary Controls Page.
  • Page 117 SECTION 5 – HYDRAULIC SYSTEMS Your machine may be equipped with Hydraulic Tread Adjust to boost capability NOTICE and perform applications for various field row widths and cropping stages with minimal crop damage. Tread Adjust is disabled when traveling Tread Range at speeds above 10 mph (16 km/h).
  • Page 118 SECTION 5 – HYDRAULIC SYSTEMS Manual Button In/Out Buttons (Located on the Machine Display Auxiliary Controls Page) 7. Observe tread width - either by the tread decals (located on each leg), or the indi- 5. On the Tread Adjustment Screen, select vidual readings on the Tread Adjustment the tread that you wish to adjust by Screen.
  • Page 119 SECTION 5 – HYDRAULIC SYSTEMS 4. Press the Auto Button (located on the Machine Display Auxiliary Controls Page). Front Rear Front/Rear Tread Width Indicators (Located on the Machine Display Auxiliary Controls Page) Auto Button 8. Release the In or Out Buttons when (Located on the Machine Display desired tread width is achieved.
  • Page 120 SECTION 5 – HYDRAULIC SYSTEMS NOTICE Ensure the legs are fully retracted before calibrating. 1. Engage the parking brake. 2. Start the engine. 3. Ensure the machine’s drive state is in Input Screen Field Mode. (Front tread shown) 4. Ensure all legs are in the fully retracted or narrowest position.

  • Page 121: Ladder

    SECTION 5 – HYDRAULIC SYSTEMS NOTE: As calibration cycles, the current state will appear on the Calibration Screen (i.e. “Not Running, “Moving Outward”, or “Completed”). NOTE: During calibration, the front legs will move out first, followed by the rear legs. LADDER CAUTION Hydrostatic Drive Control Handle...

  • Page 122: Pressure Washer

    SECTION 5 – HYDRAULIC SYSTEMS CAUTION Pressurized water can be abrasive. • Never point the spray wand at persons or any part of the human body. • Never directly spray fragile or sensitive materials. Failure to comply may result in personal injury or property damage.
  • Page 123 SECTION 5 – HYDRAULIC SYSTEMS NOTICE Never run the pressure washer without water supply. Operating without water will cause pump failure and will void the warranty. NOTE: Inspect the pressure washer hose daily for cuts or abrasions. To Operate the Pressure Washer Pressure Washer Hose Reel 1.
  • Page 124 SECTION 5 – HYDRAULIC SYSTEMS Further Information • Pressure Refer to the manufacturer’s information Washer for safety precautions, maintenance and Pump storage information, and troubleshooting tips. • Pressure Washer Valve Pressure Washer Pump/Valve (Located beneath platform on rear right-hand side of machine) -Typical View 6.

  • Page 125: Electrical Systems

    SECTION 6 – ELECTRICAL SYSTEMS NOTICE WARNING Use a sturdy stationary ladder to safely CALIFORNIA PROPOSITION access/service the batteries. 65 WARNING WARNING: Diesel engine exhaust and Access some of its constituents are known to the State of California to cause cancer and The batteries are located on the rear left- birth defects or other reproductive harm.

  • Page 126: Battery Disconnect Switch

    SECTION 6 – ELECTRICAL SYSTEMS Charging NOTICE CAUTION To ensure sufficient electrical contact, battery terminal connections should be Electrical system is 12-volt negative as clean and tight as possible. ground. When using booster with jumper cables, precautions must be taken to Cleaning prevent personal injury or damage to electrical parts.

  • Page 127: Battery Tender

    SECTION 6 – ELECTRICAL SYSTEMS BATTERY TENDER IMPORTANT -If Equipped Your machine may be equipped with a Battery Tender (mounted on the engine skid • Do not bypass disconnect. above the battery disconnect switch) to • Do not terminate electrical devices to maintain battery charge during extended battery terminals.

  • Page 128: Fuses And Relays

    SECTION 6 – ELECTRICAL SYSTEMS FUSES AND RELAYS Interior Cab Functions Circuit Breakers/Fuses (Interior) (Located rear of side console - remove tray to access) -Typical View The following label is affixed beneath the side console (remove tray to access) and provides information on component fuse/relay amperage ratings.
  • Page 129 SECTION 6 – ELECTRICAL SYSTEMS Exterior Lights/System Functions Circuit Breakers/Fuses (Exterior) (Located beneath cab - remove panel to access) -Typical View The following label is affixed beneath the cab and provides information on component fuse/ relay amperage ratings.
  • Page 130 SECTION 6 – ELECTRICAL SYSTEMS Solution Pump Relays Tier 4 Final Engine Fuses and Relays The following relays are located within the solution pump relay box listed from top down. Function Description/Rating Solution Pump 12V SPST Relay - 35 Amp Stop Relay Solution Pump 12V SPDT Micro Relay - 35 Amp...
  • Page 131 SECTION 6 – ELECTRICAL SYSTEMS Spare Device Placement Position Device Part No. Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Mini Fuse ATM-20UNP-PEC Mini Fuse ATM-30UNP-PEC Device Totals Device Part No. Amount Mini Fuse ATM-10UNP-PEC Mini Fuse ATM-15UNP-PEC Device Placement Mini Fuse ATM-20UNP-PEC Pos.
  • Page 132 SECTION 6 – ELECTRICAL SYSTEMS Hood Actuator Fuse Hood Actuator Fuse (Located beneath rear left-hand side of machine) -Typical View...

  • Page 133: Fuse And Relay Ratings

    SECTION 6 – ELECTRICAL SYSTEMS FUSE AND RELAY RATINGS Fuses and Relays - Exterior (Located beneath cab) - Remove panel to access Fuse Rating (Amps) Function Work Lights Highway Lights (Low Beam) Highway Lights (High Beam) Horn Hand Wash RTC Battery Power Auxiliary Battery Power 1 Front-Fill Auxiliary Battery Power 2...
  • Page 134 SECTION 6 – ELECTRICAL SYSTEMS CR10 Switch Power 2 Fuses and Relays - Interior (Located rear of side console) - Remove tray to access Fuse Rating (Amps) Function HVAC Power A-Post Gauges Boom Solution Valves (Spray Section Keypad) Radio Power Wiper/Washer Power Auxiliary Switched Power 1 Pod Switched Power...
  • Page 135 SECTION 6 – ELECTRICAL SYSTEMS Pod Battery Power Power Outlets Power Connector 1 and 2 Battery Power Power Connector 2/Switched Power Auxiliary Switch Power 2 Seat Power Auxiliary Switch Power 3 Power Connector 1/Switched Power SASA Kick-out Signal Primary Controller Power (beneath cab) Secondary Controller Power (beneath cab) HVAC Clutch Relay...

  • Page 136: Video Camera Input Connections

    SECTION 6 – ELECTRICAL SYSTEMS DEF Module Engine ECM Start Auxiliary Battery Power Diode Rating (Amps) Function Grid Heater Relay Rating (Amps) Function CR01 DEF Line 1 CR01 DEF Line 2 CR03 DEF Line 3 CR04 After Treatment CR05 DEF Module CR06 Starter VIDEO CAMERA INPUT...

  • Page 137: Spray Systems

    SECTION 7 – SPRAY SYSTEMS SPRAY BOOM HOSE RING • Right Boom • Right • Left INSTALLATION Boom Boom (120/132’ Spray Booms) • Right • Left Four (4) Boom Hose Rings have been Boom Boom shipped loose with your machine and are located inside the cab.

  • Page 138: Spray Booms - 90/100

    SECTION 7 – SPRAY SYSTEMS -Typical View Hose Routing Brackets (2) (Located near the end of outer boom fold) 13. Following Steps 9-12, install second -Typical View Boom Hose Ring to additional Hose Routing Bracket (as shown in the follow- 10.
  • Page 139 SECTION 7 – SPRAY SYSTEMS CAUTION When operating or positioning the booms, observe the following safety precautions. Failure to comply may result in injury or equipment damage. • Do not unfold/fold boom extensions when main boom is in cradle. • Do not operate machine with one boom wing out of cradle and the other boom wing in cradle.
  • Page 140 Any modification to these systems may lead to unintended and uncontrolled motion. DO NOT install add-on control systems that are not approved by Hagie Manufacturing Company. Power Line Warning Message (Located on the Machine Display) Power Lines...
  • Page 141 SECTION 7 – SPRAY SYSTEMS 90’ 60/80/90’ System with all Extensions Folded Out Spray Boom Components Outer Boom Breakaway • (A) - Lift Cylinder -Typical View • (B) - Transom • (C) - Main Pivot Cylinder • (D) - Level Cylinder When the outer boom section breaks •...
  • Page 142 SECTION 7 – SPRAY SYSTEMS Boom Fold Procedure • Right Boom • Right • Left Boom Boom CAUTION • Right • Left Boom Boom Booms will unfold vertically even if they • Right • Left are still in the boom cradle or are not Boom Boom horizontally extended.
  • Page 143 SECTION 7 – SPRAY SYSTEMS Boom Extension Switch Boom Extension Switch * 90-ft. Spray Booms * 90-ft. Spray Booms (Located on the side console) (Located on the side console) -Typical View -Typical View 2. Press and hold the corresponding Left Folding/Retracting the Boom and Right-Hand Boom Switches (located NOTE: Ensure the Hydrostatic Drive Control...
  • Page 144 OFF position. Enabling/Disabling NORAC ® the Pulse Display -If Equipped NOTE: Hagie Manufacturing Company recommends turning the NORAC Monitor OFF when traveling from one field to the next. A power switch is located on the back side of the monitor.
  • Page 145 SECTION 7 – SPRAY SYSTEMS Auto/Manual Buttons - NORAC (Located on the main “Run Screen”) Auto/Manual Button - Ag Leader -Typical View (Located on the main “Run Screen”) * Your monitor may vary in -Typical View appearance, depending on model * Your monitor may vary in •...
  • Page 146 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
  • Page 147 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
  • Page 148 SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Settings Screen (1/3) -Typical View Options Screen (2/5) 4. On the Settings Screen (2/3), press the -Typical View “right/forward” blue arrow icon to navi- gate to the next screen. 8.

  • Page 149: Spray Booms - 120/132

    SECTION 7 – SPRAY SYSTEMS Options Screen (2/5) -Typical View SPRAY BOOMS - 120/132’ -If Equipped CAUTION The spray booms are controlled by an electro-hydraulic system. This system consists of operator-manipulated switches (located on the side console and the When operating or positioning the hydrostatic drive control handle) and booms, observe the following safety hydraulic cylinders (attached to the booms),...
  • Page 150 120-ft. spray boom and shutting off the outer add-on control systems that are not section valves (Boom Solution Valve approved by Hagie Manufacturing Switches 1, 2, 8, and 9) essentially turns it Company. into a 70-ft. boom (see the following illustrations).
  • Page 151 SECTION 7 – SPRAY SYSTEMS Hagie-installed modules, NORAC center sensor, and the NORAC lift/level hydraulic manifold. 120-ft. spray width with boom fully extended* 70-ft. spray width with boom folded at the 70/120-ft. extension fold * Recommended spray width Fixed Transom...
  • Page 152 SECTION 7 – SPRAY SYSTEMS NORAC Sensors on the pendulum assembly at this point. The hydraulic valves and cylinders will not stop this from occurring. CAUTION Placing an object beneath the NORAC Sensors when the system is in automatic mode may result in unintended movement.
  • Page 153 SECTION 7 – SPRAY SYSTEMS mechanical damage to the boom due to These breakaway cylinders will move severe imbalance, unintended contact with backward to a maximum of 45-degrees in the the ground, or improper fold sequence. event that the section encounters an obstacle.
  • Page 154 SECTION 7 – SPRAY SYSTEMS Recharging Breakaway Circuits Main Pivot/Breakaway Cylinders (Auto/Manual Mode) To recharge Breakaway Circuits in Auto/ Manual Mode, press the corresponding Left Adjusting Breakaway Tension or Right-Hand Boom Switch (located on the Hydrostatic Drive Control Handle) in the OUT Recommended tension for the spring position.
  • Page 155 SECTION 7 – SPRAY SYSTEMS tion to enable Auto Fold operation of the the side console) DOWN to fold the outer boom extensions. boom in to the fully retracted position. Manual Fold NOTICE Do not move the transom up or down during boom fold procedure.
  • Page 156 SECTION 7 – SPRAY SYSTEMS 2. Press and hold the corresponding Left and Right-Hand Boom Switches (located on the Hydrostatic Drive Control Handle) • Right Boom Extension Switch in the UP position to raise the level cylin- ders all the way up. •...
  • Page 157 SECTION 7 – SPRAY SYSTEMS Boom Alignment When operating boom functions, the • Right Boom Boom Alignment value may be viewed on the Extension Switch Machine Display Auxiliary Controls Page. • Left Boom Extension Switch Left and Right Boom Extension Switches (Located on the side console) -Typical View Boom Alignment Value...
  • Page 158 Pulse Display - Transom Switch (Up/Down) -If Equipped - Left or Right-Hand Boom Switch (Up/ Down) NOTE: Hagie Manufacturing Company recommends turning the NORAC NOTE: If the NORAC System becomes Monitor OFF when traveling from inoperable, the Auto and Manual one field to the next.
  • Page 159 SECTION 7 – SPRAY SYSTEMS Soil/Crop Mode Soil Mode allows the sensors to read the height from the spray nozzles to the ground. Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy.
  • Page 160 SECTION 7 – SPRAY SYSTEMS On the NORAC Pulse Monitor: • Press the Settings Button (wrench icon) (located on the main “Run Screen”) to navigate to the Settings Screen. • Press the Next Button (located next to “Height”) and increase or decrease val- ues to desired boom height.
  • Page 161 SECTION 7 – SPRAY SYSTEMS Settings Screen (1/3) -Typical View 4. On the Settings Screen (2/3), press the “right/forward” blue arrow icon to navi- gate to the next screen. 5. On the Settings Screen (3/3), press the “check page” icon. End Row Management Switch (Located on the Hydrostatic Drive Control Handle)

  • Page 162: Spray Boom - Rear

    SECTION 7 – SPRAY SYSTEMS 7. On the Options Screen (2/5), select “Headland Assist”. Options Screen (2/5) -Typical View Options Screen (2/5) -Typical View SPRAY BOOM - REAR 8. On the Options Screen (2/5), press the -If Equipped selection area (next to “Headland Trig- ger”) and select REMOTE to enable NOTE: The Rear Spray Boom is controlled NORAC through the End Row Manage-...
  • Page 163 SECTION 7 – SPRAY SYSTEMS 5. While maintaining position, install the Bent Pull Hitch Pin (F) through the 3. Rotate the 3-Way Boom Valve (B) aligned holes of the boom mounting (located on the center spray section of assembly on each side. the front boom) to supply solution to the rear boom.

  • Page 164: Solution System Components

    SECTION 7 – SPRAY SYSTEMS 2. Rotate the 3-Way Boom Valve (B) to the OFF (vertical) position. 3. Disconnect solution line from the Quick Connect Fitting (I). 4. Remove Hairpin (H) and Bent Pull Hitch Pin (F) and set aside. 5.
  • Page 165 SECTION 7 – SPRAY SYSTEMS • Master Spray Switch • Spray System Console • Air Purge (if equipped) • Wet Booms • Nozzle Bodies • Section Strainers (if equipped) • Solution • Solution Line Strainer Pump Control Solution Tank Valve The 1000-gallon (3785 L) polyethylene (stainless steel optional) Solution Tank •...
  • Page 166 SECTION 7 – SPRAY SYSTEMS NOTE: Flow Meter Calibration = 378 pulses/ per gallon (standard volume system). Calibration is listed on the flow meter tag and may vary depending on options and available equipment. NOTE: Raven Controllers - Flow Meter Calibration = 3,780 pulses/per 10 gallons.
  • Page 167 SECTION 7 – SPRAY SYSTEMS Solution Tank Valve (Main Tank) The Solution Tank Valve (located beneath the solution tank on underside of machine) is an electric tank shut-off valve. This valve is controlled by the Main Tank Valve Switch (located on the side console). Pressure Gauge (Mounted on boom) -Typical View...
  • Page 168 SECTION 7 – SPRAY SYSTEMS NOTE: Main Tank Valve status (OPEN or CLOSED) is displayed on the Machine Display Home Page - Field Mode. Agitation Valve Switch (Located on the side console) -Typical View Main Tank Valve Status Indicator • To increase flow, press and hold the (Located on the Machine Display Agitation Valve Switch in the UP posi-...
  • Page 169 SECTION 7 – SPRAY SYSTEMS the end of each Jet Agitator (inside of the solution tank) and provide ample agitation and solution suspension. Boom Solution Valve Switches (Located on the side console) -Typical View Jet Agitator (Located on each end of the solution tank) -Typical View Section Indicator Display The Section Indicator Display (located on...
  • Page 170 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Indicators (Transom) -If Equipped Your machine may be equipped with transom-mounted Boom Solution Valve Indicators (located on the center of the transom), which allow you to view system status for the following: •...
  • Page 171 SECTION 7 – SPRAY SYSTEMS Pump Speed/Rate Switches (Located on the side console) -Typical View NOTE: Increasing or decreasing pump Master Spray Switch speed will change the application (Located on the Hydrostatic rate through the rate controller. Drive Control Handle) Master Spray Switch -Typical View Boom solution valve switches are...
  • Page 172 SECTION 7 – SPRAY SYSTEMS data and automatically makes adjustments The Wet Booms are equipped with based on the target rate of application set by Hypro® Express end caps on the end of the the operator. boom tubing, which aid in eliminating trapped air from the boom by allowing air to escape Refer to the Spray System Console through the nozzle body, reducing nozzle...

  • Page 173: Solution System - Operation

    SECTION 7 – SPRAY SYSTEMS Solution Line Strainer (50-Mesh Strainer Screen) A Solution Line Strainer is located beneath the center right-hand side of machine and is the main strainer to filter solution system impurities and maintain consistent application rates. Nozzle Body (Located throughout boom) -Typical View Visit www.teejet.com for further...
  • Page 174 SECTION 7 – SPRAY SYSTEMS NOTICE Never attempt to operate the spray system without solution in the tank. Failure to comply will cause severe equipment damage and will void the warranty. NOTE: Ensure the Master Spray Switch (located on the Hydrostatic Drive Field/Road Button Control Handle) is in the OFF (Located on the...
  • Page 175 SECTION 7 – SPRAY SYSTEMS • Agitation Valve • Main Tank Pressure Valve Status • Pump Speed/ Rate Switches • Rate Control Switches Rate Control and Main Tank Valve Status and Pump Speed/Rate Switches Agitation Valve Pressure Indicators (Located on the side console) (Located on the Machine Display -Typical View Home Page - Field Mode)

  • Page 176: Fence Row Applicator

    SECTION 7 – SPRAY SYSTEMS 10. Turn the Master Spray Switch (located NOTE: Each Boom Solution Valve Switch is on the Hydrostatic Drive Control Handle) equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Boom Solution Valve Switches (Located on the side console) -Typical View...

  • Page 177: Filling Your Solution Tank

    SECTION 7 – SPRAY SYSTEMS FILLING YOUR SOLUTION TANK • Right • Left Fence Fence Row Switch Switch Fence Row Switches - Left and Right (Located on the side console) -Typical View To Operate the Rear Nozzles NOTE: The center section of the boom must be in the ON position in order to enable the Rear Nozzles.
  • Page 178 SECTION 7 – SPRAY SYSTEMS Front Fill NOTE: Two power ports (located near the front fill assembly) are provided for Filling the Solution Tank chemical pump connection. 1. Pull the Front Fill Release Lever (located beneath front end of machine) OUT (toward operator) to unlock the Front Fill Assembly.
  • Page 179 SECTION 7 – SPRAY SYSTEMS 1. Pull the Front Fill Release Lever (located 5. Rotate Rinse Tank Fill Valve to the beneath front end of machine) OUT OPEN position and fill tank to desired (toward operator) to unlock the Front Fill level.
  • Page 180 SECTION 7 – SPRAY SYSTEMS Inductor Assembly Components • (A) - Side Fill Valve • (B) - Rinse Supply Valve • (C) - Chemical Inductor Valve • (D) - Transfer Pump • (E) - Swirl Valve • (F) - Chemical Inductor Tank •...
  • Page 181 SECTION 7 – SPRAY SYSTEMS 7. Press and hold the Pump Speed Switch 6. When rinsing is complete, turn fresh in the DOWN (Off) position when filling is water supply OFF. complete. 7. Close the Fill Valve and Side Fill Valve. 8.

  • Page 182: Draining Your Solution Tank

    SECTION 7 – SPRAY SYSTEMS Solution Tank Sight Gauge NOTE: Rinse Tank Capacity = 100 gallons (378.5 L). A Solution Tank Sight Gauge is located 1. Remove fill port cap from the Rinse Tank behind the rear left-hand side of cab to Fill Port.

  • Page 183: Rinse System

    SECTION 7 – SPRAY SYSTEMS • Solution • Drain Valve Tank Drain Plug Valve • Metal Flange Clamp Solution Tank Drain Valve Assembly (Located beneath the solution tank on underside of machine) -Typical View 2. Attach an operator-supplied hose to the end of the Solution Tank Drain Valve CAUTION Assembly (where Drain Valve Plug was...
  • Page 184 SECTION 7 – SPRAY SYSTEMS after spraying while still in the field. The Rinse System also reduces the extra costs of large volumes of water, as well as additional refilling and sprayer time that are associated with conventional tank rinsing. NOTE: Ensure the solution tank is completely empty before activating the Rinse System.
  • Page 185 SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator Solution Pump Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 3. Press the Agitation Valve Switch 5. Press the Manual (MAN) Rate Control (located on the side console) in the UP Switch (located on the side console).
  • Page 186 SECTION 7 – SPRAY SYSTEMS Boom Solution Valve Switches “+” Pump Speed/Rate Switch (Located on the side console) (Located on the side console) -Typical View -Typical View 7. When finished rinsing the solution tank, 4. Press the Master Spray Switch (located press the Rinse Switch to the OFF (mid) on the Hydrostatic Drive Control Handle) position.
  • Page 187 SECTION 7 – SPRAY SYSTEMS Rinse Mode Indicator Main Tank Valve Switch (Located on the Machine Display (Located on the side console) Home Page - Field Mode) -Typical View 3. Press the Manual (MAN) Rate Control NOTE: When rinsing the boom and nozzles, Switch (located on the side console).

  • Page 188: Foam Marker System

    SECTION 7 – SPRAY SYSTEMS Filling the Foam Marker Reservoir NOTE: Foam Marker Reservoir capacity = 1 gallon (3.8 L). 1. Lift the Foam Marker reservoir fill cap (located on top of the Foam Marker res- ervoir fill port). • Fill “+”...
  • Page 189 SECTION 7 – SPRAY SYSTEMS • Foam Marker Reservoir • Air Pressure Gauge • Air Pressure Regulator Foam Marker Switch (Located on the side console) Foam Marker Control Box -Typical View (Located beneath platform on rear right-hand side of machine) 3.

  • Page 190: Modular Injection System

    SECTION 7 – SPRAY SYSTEMS Foam Drop Configurations NOTE: System pressure is displayed on the Air Pressure Gauge next to the Air Pressure Regulator. • Push the Air Pressure Regulator IN when finished adjusting pressure. Pressure Relief Valve A Pressure Relief Valve is located on the back side of the Air Pressure Regulator to relieve excess pressure, if necessary.
  • Page 191 SECTION 7 – SPRAY SYSTEMS Modular Injection System Components CAUTION • (A) - Main Tank • (B) - Chemical Tank(s) Wear the appropriate clothing and • (C) - Injection Pump(s) Personal Protective Equipment (PPE) • (D) - Outlet Selector Valve(s) when working with agricultural •...
  • Page 192 SECTION 7 – SPRAY SYSTEMS Filling the Chemical Tank(s) 1. Ensure the Tank Drain Valves (upper and lower) are in the OFF (Closed) posi- tion. 2. Remove the Fill Port Lid (located on top of the chemical tank) and set aside. Fill Port Lid (Located on the top of chemical tank) -Typical View...
  • Page 193 SECTION 7 – SPRAY SYSTEMS NOTE: Ensure the Master Spray Switch (located on the Hydrostatic Drive Control Handle) is in the OFF position before activating the Solution Pump Switch or the Boom Solution Valve Switches, unless you are ready to begin spray application. 1.
  • Page 194 SECTION 7 – SPRAY SYSTEMS Field/Road Button Main Tank Valve Status Indicator (Located on the (Located on the Machine Display Machine Display Home Page) Home Page - Field Mode) 10. Press desired Rate Control Switch NOTE: The selected drive state will (located on the side console).
  • Page 195 SECTION 7 – SPRAY SYSTEMS 12. Turn the Master Spray Switch (located on the Hydrostatic Drive Control Handle) • Pump Speed/ Rate Switches • Rate Control Switches Rate Control and Pump Speed/Rate Switches (Located on the side console) -Typical View 11.
  • Page 196 SECTION 7 – SPRAY SYSTEMS NOTE: Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF. Injection Pump(s) (Located near the bottom of chemical tank(s)) -Typical View * 1-tank/1-pump configuration shown Boom Solution Valve Switches 2.
  • Page 197 SECTION 7 – SPRAY SYSTEMS In-Line Suction Strainers (80-Mesh Strainer Screen) CAUTION Before removing the in-line suction strainer(s), ensure the Inlet Selector Valve(s) is in the OFF (closed) position. Failure to comply may result in chemical contact. Outlet Selector Valve(s) (Located on the front of injection pump(s)) An In-Line Suction Strainer (located in -Typical View...
  • Page 198 SECTION 7 – SPRAY SYSTEMS Flow Indicators tion Pump(s). This will allow fresh water from the rinse tank to flow through and flush the lines and pump(s). NOTICE Flow Indicators are not provided as a means to determine an accurate measurement of flow.
  • Page 199 SECTION 7 – SPRAY SYSTEMS Draining the Chemical Tank(s) NOTICE Drain chemicals into an adequately sized and clearly labeled container, ensuring lid is tightly closed. NOTICE Tank Drain Valve (Upper) As a safety feature, upper and lower tank (Located beneath chemical tank) drain valves must both be in the OPEN -Typical View position to drain the chemical tank(s).

  • Page 200: Cover Crop Interseeder (Cci)

    SECTION 7 – SPRAY SYSTEMS COVER CROP INTERSEEDER (CCI) -If Equipped (60’ Boom) The Cover Crop Interseeder (CCI) allows you to boost versatility of your STS sprayer for timely and precise seeding application of cover crops. CCI benefits include reduced erosion, increased nutrient sequestration, minimized soil compaction, and increased nitrogen production for future crop use.
  • Page 201 SECTION 7 – SPRAY SYSTEMS Main Tank Valve Status Indicator Master Spray Indicator (Located on the Machine Display (Located on the Machine Display Home Page - Field Mode) Home Page - Field Mode) -Typical View -Typical View 7. Raven and Ag Leader Systems - Press 8.
  • Page 202 SECTION 7 – SPRAY SYSTEMS Filling the Dry Box 1. Release the security latch (located along side of the dry box lid). Blower Fan (Located along platform on Security Latch left-hand side of machine) (Located along side of the dry box lid) -Typical View -Typical View Clean-out Ports...

  • Page 203: Application

    SECTION 7 – SPRAY SYSTEMS APPLICATION It is important to apply chemicals as recommended by the manufacturer. In order to do so, the spray system console must be properly calibrated. NOTE: Refer to the spray system console manufacturer’s operation manual for calibration instructions.
  • Page 204 SECTION 7 – SPRAY SYSTEMS Example of how to choose the proper NOTE: Certain regions may have nozzle: restrictions on drift control. Once you have selected the type of Joe is spraying 28% nitrogen. The nozzle, you must choose the size of the chemical manufacturer recommends that the nozzle.
  • Page 205 SECTION 7 – SPRAY SYSTEMS English to Metric Conversion • Gallons per Acre (GPA) x 9.354 = Liters per Hectare (l/ha) • Gallons per Minute (GPM) x 3.785 = Liters per Minute (l/min) Metric to English Conversion • Liters per Hectare (l/ha) x .1069 = Gallons per Acre (GPA) •...
  • Page 206 SECTION 7 – SPRAY SYSTEMS Standard Application Rate Chart Gallons per Acre (GPA) - 15” Nozzle Spacing Liquid Cap. 1 Cap. 1 Cap. Pressure Nozzle Nozzle (PSI) (GPM) (Oz./ Min.) 0.061 0.071 0.087 0.10 0.11 10.9 0.12 11.9 0.14 13.9 0.15 14.9 0.092...
  • Page 207 SECTION 7 – SPRAY SYSTEMS 0.18 17.8 11.9 0.21 13.9 10.4 0.26 17.2 12.9 10.3 0.30 19.8 14.9 11.9 0.34 16.8 13.5 11.2 0.37 18.3 14.7 12.2 10.5 0.41 16.2 13.5 11.6 10.1 0.45 17.8 14.9 12.7 11.1 0.24 15.8 11.9 0.28 18.5...
  • Page 208 SECTION 7 – SPRAY SYSTEMS 1.22 1.41 1.73 2.00 2.24 2.45 2.74 3.00 7-72...
  • Page 209 SECTION 7 – SPRAY SYSTEMS Metric Application Rate Chart Liters per Hectare (l/ha) - 40 cm Nozzle Spacing Liquid Cap. 1 Cap. Press. Nozzle km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h (Bar) (l/min) 0.23 86.3 57.5 43.1 34.5 28.8...
  • Page 210 SECTION 7 – SPRAY SYSTEMS 0.68 72.9 63.8 56.7 51.0 40.8 34.0 0.83 88.9 77.8 69.2 62.3 49.8 41.5 0.96 90.0 80.0 72.0 57.6 48.0 1.18 98.3 88.5 70.8 59.0 1.36 81.6 68.0 1.52 91.2 76.0 1.67 83.5 1.80 90.0 0.91 97.5 85.3...
  • Page 211 SECTION 7 – SPRAY SYSTEMS 4.56 1710 1140 5.58 2093 1395 1046 6.44 2415 1610 1208 7.89 2959 1973 1479 1184 9.11 3416 2278 1708 1367 1139 10.19 3821 2548 1911 1529 1274 1092 11.16 4185 2790 2093 1674 1395 1196 1046 12.05...
  • Page 212 SECTION 7 – SPRAY SYSTEMS Further Information Refer to the spray system console manufacturer’s operation manual for complete operating and calibrating instructions, troubleshooting tips, and safety precautions. 7-76...

  • Page 213: Maintenance And Storage

    SECTION 8 – MAINTENANCE AND STORAGE SERVICE - FLUIDS NOTICE Hydraulic Oil Remove all chemical residue from the NOTICE work area before performing service/ maintenance. Ensure area is clean before changing hydraulic oil and filters to avoid NOTICE contamination, such as dirt and debris. Failure to comply may result in severe hydraulic system damage.
  • Page 214 38 gallons/143 L (80 GPM Hydraulic Pump Package) Type • Premium hydraulic fluids containing high quality rust, oxidation, and foam inhibi- tors are required. Hagie Manufacturing Company recommends Mobilfluid® 424 • Sight Gauge (complying with ISO 11158, type HM/HV, VG 46 specifications).
  • Page 215 Capacity • 62 oz. (1.83 L)/each Type • Hagie Manufacturing Company recom- mends Mobil Delvac™ synthetic gear oil (75W-90) with EP features (complying with API GL-5/MT-1 specifications). Filling Tank Through Hydraulic Oil Fill Port To check the oil level:...
  • Page 216 SECTION 8 – MAINTENANCE AND STORAGE General Maintenance NOTICE Failure to rotate the wheel hub and disperse oil may cause rusting and internal wheel hub damage. Full Line If your machine is going to sit unused for an extended period of time, occasionally rotate the wheel hubs by driving the machine forward and backward - at least half of a tire 2.
  • Page 217 SECTION 8 – MAINTENANCE AND STORAGE Engine Oil Dipstick Engine Oil Fill (Located on the left-hand side (Located on top of engine) of engine - open hood to access) -Typical View -Typical View Capacity • Engine Oil Dipstick (low to high mark capacity) = 2 quarts (1.9 L) •...
  • Page 218 SECTION 8 – MAINTENANCE AND STORAGE NOTICE Never operate the engine with low DEF level. If DEF reaches a level that is too low for safe operation, the engine will begin to derate. NOTICE Ensure engine is off before filling the DEF tank.
  • Page 219 SECTION 8 – MAINTENANCE AND STORAGE DEF will freeze around 12° F (-11° C). The NOTE: When storing DEF in higher DEF system on the machine is designed to temperatures for an extended period accommodate this and does not require any of time, the shelf life will be reduced operator intervention.
  • Page 220 SECTION 8 – MAINTENANCE AND STORAGE Changing Coolant • Sight Gauge CAUTION COOLING SYSTEM REQUIRES SPECIAL FILL PROCEDURE • Open cab heater water valve by turning the cab temperature knob to “Heat” with ignition on. • Fill radiator to bottom of fill neck using 50/50 EG coolant mixture.
  • Page 221 SECTION 8 – MAINTENANCE AND STORAGE Air Conditioning DO NOT fill fuel tank completely. Fuel can expand and run over. Wipe up all spilled fuel and clean with detergent and water before starting the engine. NOTICE Capacity • Fuel Tank Capacity = 135 gal. (511 L) Charge with R-134A only.

  • Page 222: Service - Filters

    SECTION 8 – MAINTENANCE AND STORAGE Windshield Washer Fluid • Engine Air • Engine Air The Windshield Washer Fluid Reservoir is Intake Filter Pre-Cleaner located behind the left-hand side of cab. Check fluid level before each use and fill with non-freezing automotive windshield washer fluid, as required.
  • Page 223 SECTION 8 – MAINTENANCE AND STORAGE Removal The Engine Air Intake Filter should only be removed if replacement is required. • Unlock the security latches on the engine air intake filter access panel. Remove panel and set aside. • Remove filter. NOTE: Use care when removing the filter to ensure dust from the filter does not enter the air intake passage.
  • Page 224 SECTION 8 – MAINTENANCE AND STORAGE • Reinstall the two (2) Radiator Screen Spring Clips. Cleaning the Radiator Screen Use compressed air to dislodge large debris and dirt. Water from a pressurized hose may also be used or if necessary, the screen may be soaked with soapy water and scrubbed gently with a brush.
  • Page 225 SECTION 8 – MAINTENANCE AND STORAGE Refer to the engine manufacturer’s operation manual for further information. • Primary Fuel Filter (Water Separator) • Secondary Fuel Filter Primary and Secondary Fuel Filters (Located along left-hand side of machine - open hood to access) Engine Oil Filter -Typical View (Located along left-hand side of...
  • Page 226 SECTION 8 – MAINTENANCE AND STORAGE DEF Supply Module Filter (Located near the bottom of the DEF Supply Module) -Typical View Return Filter Housing (Located on top of hydraulic oil reservoir) -Typical View Hydraulic Filters (Refer to your Parts Manual for specific 2.
  • Page 227 SECTION 8 – MAINTENANCE AND STORAGE NOTE: Inspect the plug and seal surfaces in the filter bracket. Replace any damaged components. 4. Lubricate the seal and o-ring with hydraulic fluid. 5. Insert plug into filter bracket. 6. Using a 24mm wrench to hold the plug in place, install new Charge Pump Filter.
  • Page 228 SECTION 8 – MAINTENANCE AND STORAGE Strainers (Refer to your Parts Manual for specific location and replacement part numbers) Strainer Basket (Poly Tank) Poly tanks are equipped with a Strainer Basket (located in the top fill opening of the tank). Inspect the Strainer Basket for debris before using the fill opening to fill the tank.
  • Page 229 SECTION 8 – MAINTENANCE AND STORAGE Solution Line Strainer CAUTION Ensure the Main Tank Valve and Agitation Valve are CLOSED before servicing the Solution Line Strainer. Failure to comply may result in chemical contact. Maintain consistent application rates by Tank Rinse Strainer inspecting the Solution Line Strainer (located (Located beneath center of beneath the center right-hand side of...
  • Page 230 SECTION 8 – MAINTENANCE AND STORAGE NOTE: Wear appropriate PPE while removing and cleaning the strainer screen. Hand Wash Strainer (Located near bottom of hand wash tank) -Typical View Section Strainer (Located throughout each boom section) Cab Filters -Typical View RESPA Cab Filter ®...
  • Page 231 SECTION 8 – MAINTENANCE AND STORAGE NOTICE Ensure engine is turned OFF before servicing the RESPA Cab Filtration System. NOTICE When cleaning your machine, care should be taken to prevent high- pressure water or air from entering the RESPA Filtration System ejection slots. Filter Removal When replacing the slotted filter, do not -Typical View...
  • Page 232 SECTION 8 – MAINTENANCE AND STORAGE Charcoal Filter Remove and replace the Charcoal Filter at the first sign of chemical odor entering the cab area, or every 500 hours of operation at a minimum. Refer to your Parts Manual for replacement part number.

  • Page 233: Service - Lubrication

    SECTION 8 – MAINTENANCE AND STORAGE 6. Remove the Filter Bracket (located along the right-hand side of charcoal filter) and set aside. Recirculation Filter (Located along the right-hand Filter Bracket side of compartment) (Located along the right-hand -Typical View side of charcoal filter) -Typical View SERVICE - LUBRICATION 7.
  • Page 234 SECTION 8 – MAINTENANCE AND STORAGE Tower Bearing Grease Zerks (8) Grease Zerk Bank (4) (Located on the front and rear legs) (Located on the front side of each leg) -Typical View -Typical View * Shown with grease bank hose connections Tie Rod Ball (front legs) Collar (air bag mounting plate) •...
  • Page 235 SECTION 8 – MAINTENANCE AND STORAGE • Pressure Relief Valve • Leg Tube Grease Zerk Leg Tube Grease Zerk and Transom Pivot Tube Pressure Relief Valve -Typical View (Located on front and rear legs) -Typical View Boom Fold Ladder Pivot Tube Lubricate the Boom Fold (where the main boom section connects to the boom Lubricate the grease zerk (located on the...
  • Page 236 SECTION 8 – MAINTENANCE AND STORAGE Boom Breakaway Cylinder Rod End -Typical View 120/132’ Booms Boom Breakaway -Typical View Pendulum Lubricate the grease zerk on each Boom Breakaway Cylinder Rod End Pendulum weekly, or as needed. NOTICE Failure to lubricate the boom breakaway cylinder rod end grease zerks will result in damage to the breakaway cylinder and mounting if contact is made with an...
  • Page 237 SECTION 8 – MAINTENANCE AND STORAGE Roller Mount Assembly -Typical View Pivot Transom Pivot Transom Ball Joints Lubricate the four (4) Pivot Transom -Typical View grease zerks (located at the top and bottom of each Pivot Transom) every 50 hours of Boom Adapter operation, or as needed.

  • Page 238: Service - Engine Drive Belt

    SECTION 8 – MAINTENANCE AND STORAGE -Typical View • Lift UP and remove Engine Drive Belt. Inspection • Visually inspect the Engine Drive Belt daily. • Check the belt for intersecting cracks. See following illustration. -Typical View Boom Fold Linkages -Typical View NOTE: Transverse cracks (across the belt width) are acceptable.

  • Page 239: Service - Bolt Torque

    SECTION 8 – MAINTENANCE AND STORAGE NOTE: Use slow, even pressure on the SERVICE - BOLT TORQUE torque wrench. Quick or jerky movements can cause inaccurate values. NOTICE Check lug nut torque immediately after receiving the machine and every 50 hours of operation thereafter.

  • Page 240: Service - Toe-In

    SECTION 8 – MAINTENANCE AND STORAGE for movement. If plates become loose, the leg will rock as the machine starts to move. NOTICE If hydraulic tread adjust will never be used or if your machine is not equipped with tread adjust, set all bolt torque settings to 50 ft.-lbs.
  • Page 241 SECTION 8 – MAINTENANCE AND STORAGE should reach mid-stroke (4.4”/11.2 cm). hub center line and record measure- Once both cylinders are at 4.4”/11.2 cm, Toe- ments. In can be set. 6. Adjust the wheels until the front and rear measurements are equal (W1=W2). To Phase the Steering Cylinders 7.

  • Page 242: Service - Miscellaneous

    SECTION 8 – MAINTENANCE AND STORAGE cylinder jam nut to the proper torque turn past this point. Re-center the cylin- specification. ders. If the measurements still do not match, repeat the cylinder air bleed pro- NOTE: The cylinder sensors must be cedure.
  • Page 243 SECTION 8 – MAINTENANCE AND STORAGE • Inspect the Air Dryer cartridge every 50 hours of operation to ensure that it is purging with compressor load. Change the cartridge every 1,000 hours of opera- tion, or as needed. • Inspect Air Bags daily for leaks and/or cracking.
  • Page 244 SECTION 8 – MAINTENANCE AND STORAGE Tire Pressure CAUTION When inflating a tire, use an extension with an in-line air gauge and attach air chuck. This will allow the operator to stand clear of tire sidewall explosion trajectory. Tank Drain Valve (Main) (Located beneath platform •...
  • Page 245 SECTION 8 – MAINTENANCE AND STORAGE Spray Tips CAUTION Never place a spray tip/nozzle to your mouth in an attempt to unplug it. At the beginning of each season (or as required), remove a random sample of spray tip caps (C) and inspect the nozzle tips. If the tips are plugged or worn, clean or replace them.
  • Page 246 SECTION 8 – MAINTENANCE AND STORAGE Windshield Washer Fluid Spray Nozzle (Located near top of exterior cab) -Typical View Washing the Machine Wash the machine daily to remove any harmful chemical residue, which can be corrosive to paint and steel. NOTE: Always wash machine thoroughly after applying liquid nitrogen.

  • Page 247: Service Intervals

    SECTION 8 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Lug Nut Torque (Break-in) Check Engine Oil Level Check Radiator Coolant Level Check Radiator Grille Screen Check Engine Drive Belt Check A/C Compressor Belt Check Hydraulic Reservoir...
  • Page 248 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Aftertreatment DEF Tank Level (Tier 4 Final Engines) Check Aftertreatment DEF Exhaust Piping (Tier 4 Final Engines) Lubricate Leg Grease Zerks Replace Windshield Wiper Blade Fill Windshield Washer Fluid...
  • Page 249 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Lubricate Ladder Pivot Tube Grease Zerk Lubricate Boom Transom Pivot Tube Grease Zerks (90/100’) Change Wheel Hub Oil (Break-in) Check Air Dryer Cartridge Check Wheel Hub Oil Level Clean Batteries...
  • Page 250 SECTION 8 – MAINTENANCE AND STORAGE Service Point Initial Daily/ 1000 Before Required Hrs. Hrs. Hrs. ** Hrs. ** Hrs. Each Check Radiator Coolant Concentration Change Hydraulic Reservoir ® Replace RESPA Cab Filter Change Radiator Coolant Change Air Dryer Cartridge Change Spray Nozzle Diaphragms and Tips Exhaust Brake Service...

  • Page 251: Storage

    SECTION 8 – MAINTENANCE AND STORAGE NOTE: For paint touch-up STORAGE recommendations, contact your local John Deere dealer. Preparing For Storage 12. Replace worn or missing decals. Refer 1. Perform daily level checks, lubrication, to “Safety Decals” in the Safety and Pre- and bolt/linkage inspections, as required cautions Section for proper location of in this manual.
  • Page 252 SECTION 8 – MAINTENANCE AND STORAGE Drain Plug (Located beneath the hand wash reservoir) Hand Wash Pump Power Switch -Typical View (Located on top of pump) -Typical View 2. Reinstall drain plug. 3. Pour approximately 1 gallon (3.8 L) of 5.
  • Page 253 SECTION 8 – MAINTENANCE AND STORAGE 6. If the Hand Wash System was winterized prior to storage, fill hand wash reservoir with fresh water and drain before use. 7. Thoroughly clean the machine and its attachments. 8. Perform all recommended services as instructed elsewhere in this section.

  • Page 254: Miscellaneous

    CAUTION • Contact with power lines may result in serious injury or death. Hagie Manufacturing Company does not recommend any form of transportation other than driving the sprayer. Loading the sprayer onto a trailer may result in machine rollover.
  • Page 255 SECTION 9 – MISCELLANEOUS 9. Do not drive under trees, bridges, wires, or other obstructions unless there is ade- quate clearance. 10. Use extra care before entering or exiting a public roadway. 11. Ensure the SMV (Slow Moving Vehicle) and SIS (Speed Indicator Symbol) •...

  • Page 256: Lifting Your Machine

    SECTION 9 – MISCELLANEOUS 3. Use tire chocks to keep the trailer from moving. 4. Fold the booms and lower into cradles. 5. Lower the trailer ramps and set the ramp spacing for the machine’s tread width setting. 6. Have an attendant help guide you onto the trailer.
  • Page 257 SECTION 9 – MISCELLANEOUS RISK OF INJURY DUE TO IMPROPER LIFTING. DO NOT ATTEMPT TO LIFT MACHINE WITHOUT JACKS PROPERLY SEATED IN THE LIFTING POINT CONTAINMENT RINGS. There are four (4) designated lifting points on the machine. These points are located on the frame near each leg and are equipped Align Jack with Lifting with containment rings for safe jack location.

  • Page 258: Quick-Tach System - Spray Booms

    SECTION 9 – MISCELLANEOUS QUICK-TACH SYSTEM - WARNING SPRAY BOOMS Ensure lock pins are fully inserted at CAUTION base of jack. Do not rely on jack air supply to support a raised machine. Sudden loss of air pressure will cause When operating or positioning the the machine to become unstable, booms, observe the following safety...
  • Page 259 SECTION 9 – MISCELLANEOUS WARNING Turn the engine OFF before connecting/ disconnecting any hoses or electrical lines. Failure to comply may result in serious injury or death. Connecting the Boom 1. Square up to the boom. Lock Pin (Located on the front left and right-hand side of machine) -Typical View * Disengaged position shown...
  • Page 260 SECTION 9 – MISCELLANEOUS Foam Marker Connection -If Equipped • Left- Hand • Right- Hand Foam Marker Connection (Located on the front Air Suspension Valves right-hand side of machine) (Located on the left-hand front air bag) -Typical View -Typical View NORAC Connection 6.
  • Page 261 SECTION 9 – MISCELLANEOUS Quick Connect Multi-Coupler 11. If the air bags were previously deflated, raise the machine by rotating the corre- • Install the Hydraulic/Electrical Connections sponding Air Suspension Valves in the (located on the left-hand side of attachment) into CLOCKWISE (Inflate) position.
  • Page 262 SECTION 9 – MISCELLANEOUS NOTICE Do not operate the boom while the boom stands are in the lowered position. Failure to comply may result in property damage. Boom Stand in “Travel” Position -Typical View Disconnecting the Boom Before disconnecting the boom, determine a proper storage location.
  • Page 263 SECTION 9 – MISCELLANEOUS If temporarily storing the attachment on a • Right soft surface (such as grass), it is Boom • Right • Left recommended to place blocks or wood Boom Boom beneath the stands’ feet to prevent the attachment from sinking into the ground.
  • Page 264 SECTION 9 – MISCELLANEOUS the front left and right-hand side of machine) OUT as far as it will go until it is in the “lock-out” position. • Left- NOTE: “Lock-out” position prevents re- Hand locking while attaching or detaching • Right- the attachment.
  • Page 265 SECTION 9 – MISCELLANEOUS Solution Connection NORAC Connection -If Equipped Solution Connection (Located on the front right-hand side of machine) NORAC Connection - if equipped -Typical View (Located on the front right-hand side of machine) -Typical View Foam Marker Connection -If Equipped 9.
  • Page 266 SECTION 9 – MISCELLANEOUS Assembly) IN to disengage hydraulic/ electrical connections. • Quick Connect Handle Hydraulic/Electric Multi-Coupler Assembly (Located on the front left-hand side of machine) Transom Switch - DOWN (Located on the Hydrostatic 13. Remove Hydraulic/Electrical Connec- Drive Control Handle) tions from the Multi-Coupler Receptacle.
  • Page 267 SECTION 9 – MISCELLANEOUS 18. If the air bags were previously deflated, raise the machine by rotating the corre- sponding Air Suspension Valves in the CLOCKWISE (Inflate) position. Boom Stands 90/100’ Spray Booms Your boom is featured with three boom stands - two (2) located on the transom and one (1) located on each of the inner boom sections.

  • Page 268: Air Suspension Exhaust

    SECTION 9 – MISCELLANEOUS • Mounting Bolt Lock Pin Removed -Typical View Boom Stand 2. While supporting the bottom “foot” end of (Extended position shown) boom stand, remove the Mounting Bolt -Typical View (located on the outer side of transom frame) and slowly lower boom stand to 4.

  • Page 269: Hand Wash System

    SECTION 9 – MISCELLANEOUS COUNTER-CLOCKWISE position to deflate. CAUTION • Rotate the corresponding Air Suspen- sion Valves in the CLOCKWISE position to inflate. The Hand Wash System is not a substitute for Personal Protective Equipment (PPE). Always use the proper PPE (i.e. safety eye wear, face •...
  • Page 270 SECTION 9 – MISCELLANEOUS hand wash valves are opened. A power switch is located on the water pump to manually shut the pump down in the event of system failure (i.e. leaks, faulty pressure switch, etc.) NOTE: The Hand Wash System is powered by battery power and will operate even when the machine is off.

  • Page 271: Hood Operation

    SECTION 9 – MISCELLANEOUS HOOD OPERATION • Upper Water Outlet NOTICE Do not operate machine with the hood open. Failure to comply may result in • Hand Wash property damage. Foot Pedal The rear hood may be opened to access many of the machine’s service points (e.g.

  • Page 272: Tall Crop Package - Installation

    SECTION 9 – MISCELLANEOUS To Close Hood • Press and hold the Hood Switch in the RIGHT position (when facing rear of machine) until hood is fully retracted and comes to a complete stop. Hood Switch (Located ahead of rear hood above the radiator screen) -Typical View Rear Hood...
  • Page 273 SECTION 9 – MISCELLANEOUS • Hinge Bushing • Panel 1 • Support Hook • Panel 2 • Cotter • Panel 5 • Panel 3 • Belly Shield Nuts/Bolts • Panel 4 -Typical View Belly Shield Installation NOTE: Ensure belly shield nuts and bolts -Typical View are loose.
  • Page 274 SECTION 9 – MISCELLANEOUS • Hinge Bushing • Support Hook • Cotter • Belly Shield -Typical View Nuts/Bolts -Typical View 7. Repeat previous steps to install Panels 2 and 3. NOTE: Ensure belly shield nuts and bolts are loose. Installing Belly Shields (4-5) and 4.
  • Page 275 SECTION 9 – MISCELLANEOUS -Typical View 9. Lift and secure Panel 5, tightening belly Hanger Pin Installation shield nuts and bolts in the same man- -Typical View ner. 6. On opposite side of machine, remove previously installed Securement Pins (from Hanger Pins). 7.
  • Page 276 SECTION 9 – MISCELLANEOUS • Curtain Mounting • Curtain Bracket Support Strips -Typical View -Typical View 14. Repeat process to secure the remainder 12. Starting at the end of the assembly, of the assembly, ensuring that the insert a 1/8” stainless steel rivet through notches of Curtain Support Strips adjoin the top of Curtain Support Strip, Brush together.
  • Page 277 SECTION 9 – MISCELLANEOUS Securement Pin (Installed into Hanger Pin) -Typical View 17. Remove hairpin and Bent Pull Hitch Pin Mounting Bolts from each hood bracket (located on the (Two located on each left left and right-hand side of hood) and set and right-hand hood bracket) aside.
  • Page 278 SECTION 9 – MISCELLANEOUS Belly Shield/Brush Curtain Installation -Typical View Brush Guard Mounting Bracket Installing Front Brush Guard (Left-hand side of machine shown) 1. Install Brush Guard Mounting Bracket -Typical View between right-hand cross member and hose assembly, as shown. 3.
  • Page 279 SECTION 9 – MISCELLANEOUS • Brush • Rail Support Guard Rail • Anchor Bolt • Anchor Bolts • Mounting Bracket Center Brush Guard Rail Assembly Hardware -Typical View Brush Guard Rail Assembly 7. Fasten each center Brush Guard Rail -Typical View and Rail Support together using a 5/16”...
  • Page 280 SECTION 9 – MISCELLANEOUS -Typical View -Typical View 11. Repeat Step 15 on opposite side, ensur- 9. Once proper distance is achieved, hand- ing 24” (61 cm) distance. tighten top and bottom Anchor Bolts on 12. Once proper distance is achieved, hand- each side.
  • Page 281 SECTION 9 – MISCELLANEOUS • Adjustment Clip • U-Bolts Brush Guard Tube Brush Guard Adjustment Clip -Typical View (Located on the end of each tube) -Typical View 14. Repeat process for remaining brush guards. Installing Front Shield 1. Pre-assemble support hook and bolts to the Front Shield (one side only) and hand-tighten with a 1/2”...
  • Page 282 SECTION 9 – MISCELLANEOUS • Leg Mounting • Crop Bolt Locations Divider Mounting Plate -Typical View -Typical View 5. Lift Front Shield and install the four (4) 4. Align Leg Mounting Bolt and Crop Securement Pins into the previously Divider Mounting Plate holes and rein- installed hanger pins (located on front of stall previously removed bolts, tightening machine).
  • Page 283 SECTION 9 – MISCELLANEOUS 2. Install Hub Cap Adapter Plate onto the two bolts, as shown in the following photo. 3. Reinstall the two lug nuts onto bolts and tighten with a 33 mm socket/air wrench. Refer to “Service - Bolt Torque” provided in the Maintenance and Storage Section elsewhere in this manual for further infor- mation.
  • Page 284 SECTION 9 – MISCELLANEOUS Hub Cap Adapter Weldment -Typical View -Typical View 6. Install 1/2” bolt through the hub cap 8. Install 1/2” mounting bolt through the adapter assembly. Install nut to bolt, but front of wheel cover and Hub Cap do not tighten.
  • Page 285 SECTION 9 – MISCELLANEOUS 13. Install Hub Cap Ring to center of wheel cover, ensuring the hole openings of each are properly aligned. 14. Install 1/4” bolt through ring and wheel cover, tightening with a 3/8” wrench. Wheel cover installation complete. Hub Cap Ring -Typical View Wheel Cover Installation...

  • Page 286: Troubleshooting

    SECTION 9 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Engine will not crank • Dead battery • Recharge or replace battery • Poor battery connections • Clean and tighten connections • Starter or starter relay • Test (rebuild or replace) •...
  • Page 287 SECTION 9 – MISCELLANEOUS Erratic reading on pressure • Orifice in back of gauge • Remove gauge, clean orifice, gauge clogged reinstall • Faulty gauge • Replace gauge • Air leak in suction line • Inspect and tighten all fittings in suction line •...
  • Page 288 SECTION 9 – MISCELLANEOUS Entire hydraulic system fails to • Oil level in hydraulic reservoir • Fill hydraulic reservoir to function too low proper level with approved oil • Auxiliary hydraulic system • Contact your local John Deere failure dealer for assistance Noisy hydraulic pump •...
  • Page 289 Quick-Tach System - Spray Booms ..9-5 Reversible Fan ........5-4 Rinse System ........7-47 Roll-Over Protection Structure (ROPS) ..........2-9 Rotating Beacon ........2-6 Safety Decals ........2-10 © 2016-18 Hagie Manufacturing Company. Clarion, Iowa USA Hagie Manufacturing Company 721 Central Avenue West Clarion, IA 50525...

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