Valcourt L48 Installation Instructions Manual

Valcourt L48 Installation Instructions Manual

Direct vent zero clearance gas fireplace heater

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FIRE OR EXPLOSION HAZARD
• Failure to follow safety warnings exactly could result in
serious injury, death or property damage.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
Printed in Canada
HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL
COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier
designed to reduce the risk of burns from the hot viewing glass is provided
with this appliance and shall be installed for the protection of children and
other at-risk individuals. NOTE : Barrier required, may be sold separately.
WARNING
INSTALLATION
INSTRUCTIONS
L48 (FG00001)
GAS FIREPLACE HEATER
MULTIFUNCTION REMOTE (MF)
We suggest that our gas hearth products
be installed and serviced by professionals
who are certified in the U.S. by the
National Fireplace Institute (NFI) as NFI
Gas Specialist.
DANGER
WARNING
• If not installed, operated and maintained in accordance
with the manufacturer's instructions, this product could
expose you to substances in fuel or from fuel combustion
which can cause death or serious illness.
• This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only) or
mobile home, where it is not prohibited by local codes.
• This appliance is only for use with the type of gas
indicated on the rating plate.
• This appliance is not convertible for use with other
gases, unless a certified kit is used.
• Fuels used in gas, wood-burning or oil fired appliances, and
the products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth defects
or other reproductive harm. For more information go to
www.P65warnings.ca.gov/
MODEL
DIRECT VENT
ZERO CLEARANCE
46139A
2020-05-20

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Summary of Contents for Valcourt L48

  • Page 1 INSTALLATION INSTRUCTIONS MODEL L48 (FG00001) DIRECT VENT ZERO CLEARANCE GAS FIREPLACE HEATER MULTIFUNCTION REMOTE (MF) We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialist.
  • Page 3 To reduce the risk of fire, follow the installation instructions in this manual. Installation Manual - L48 Page 3...
  • Page 4: Table Of Contents

    PART B - INSTALLATION 3. Fireplace Installation ......................16 Safety information ......................16 Appliance Location ......................16 Framing Clearance and Mantle ..................17 Finishing .......................... 23 Installing a television above a fireplace ................25 Page 4 Installation Manual - L48...
  • Page 5 Control Module Access ....................45 Wiring Diagram ........................ 46 7. Crushed Glass Media Installation ..................48 Invisimesh and glass door removal ................... 48 Glass Placement ......................49 Final Steps ........................50 Appendix 1: Accessories ......................51 Installation Manual - L48 Page 5...
  • Page 6: Certification Plate

    • • • • THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE WITH AIR FILTERS. Made in St-Augustin-de-Desmaures (Qc), Canada Fabriqué à St-Augustin-de-Desmaures (Qc), Canada 28/10/2019 ( # 888888 ) 28/10/2019 ( # 888888 ) 27793 Page 6 Installation Manual - L48...
  • Page 7: Part A - Operation

    Only doors certified with the appliance shall be reduce the risk of burns from the hot viewing used. glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.” Installation Manual - L48 Page 7...
  • Page 8: Carbon Monoxide Poisoning Hazard

    After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning appliance to their previous conditions of use. Page 8 Installation Manual - L48...
  • Page 9: Safety Information For Users Of Propane Gas

    Odorants in Propane Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes. Installation Manual - L48 Page 9...
  • Page 10 Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty. Page 10 Installation Manual - L48...
  • Page 11: General Information

    The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. Installation Manual - L48 Page 11...
  • Page 12: High Altitude

    • Installation other than as instructed by SBI. • Improper positioning of the glass door, or decorative accessories including logs, rocks, crushed glass or other approved media. • Installation or use of any component part not manufactured or approved by manufacturer. Page 12 Installation Manual - L48...
  • Page 13: Specifications

    5" x 8" Blower spec 120 V, 60 HZ, 50W, 1.9 A (MAX.),130 CFM NOTICE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance. Installation Manual - L48 Page 13...
  • Page 14: Carton Contents And Hardware Pack

    ø Flue Restrictor Assembly Battery Box ⅝" Grommet Module to Interface #10 x ½" Screw Framing Brackets Junction Box Assembly Middle Mount Bracket ¼" OD x 9/16" Spacer #8-32 X 3/4" screw Nailing Flange Page 14 Installation Manual - L48...
  • Page 15: Dimensions

    Dimensions 67" 1701mm 30 1/2" 776mm 52 1/4" 1328mm 12 7/8" 325mm 48" 1219mm 14 3/4" 3 5/8" 61" 375mm 93mm 1549mm 69 1/8" 1755mm Installation Manual - L48 Page 15...
  • Page 16: Part B - Installation

    3" flat on wall corner positions, a minimum of 8 inches 8" NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA clearance must be maintained from the perpendicular wall and the front opening of the fireplace. Page 16 Installation Manual - L48...
  • Page 17: Framing Clearance And Mantle

    WARNING Before building the framing, make sure to remove the glass door tool secured to the top of the fireplace for shipping. This tool is needed to open the glass door. DETAIL C Installation Manual - L48 Page 17...
  • Page 18 Framing dimension A includes a 13 inch clearance for framing standoffs on fireplace. After installing fireplace into framing, the non-combustible board must cover the 13 inch opening above the fireplace. 3.3.1 Corner Framing 17 1/2" 67 5/8" 445mm 1718mm 102 5/8" 2607mm Page 18 Installation Manual - L48...
  • Page 19 If the fireplace is installed directly on carpeting, tile or other combustible material other than wood flooring, it should be installed on a metal or wood panel extending the full width and depth of the fireplace. Installation Manual - L48 Page 19...
  • Page 20 A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. Page 20 Installation Manual - L48...
  • Page 21 DETAIL A Locate the nailing flanges on the sides of the fireplace (two each side). Secure fireplace to framing with nailing flanges. Preset depth to suit facing material (flush or 1/2" set back depths). Installation Manual - L48 Page 21...
  • Page 22 MIDDLE MOUNT NAILING FLANGES SECURED TO FRAMING MIDDLE MOUNT BRACKETS (3) TOP FRONT EDGE OF FIREPLACE NAILING FLANGES SECURED ½” SET BACK TO FRAMING FLUSH Page 22 Installation Manual - L48...
  • Page 23: Finishing

    300 oF minimum sealant material must be used. These joints are not required to be sealed. Only non-combustible material (using 300oF minimum adhesive if needed), can be applied as facing to the fireplace surround. Installation Manual - L48 Page 23...
  • Page 24 NON-COMBUSTIBLE BOARD INSTALLED ON THE FIREPLACE FACING FINISHED WALL (COMBUSTIBLE) 2'' X 4'' HEADER NON-COMBUSTIBLE BOARD 1/2" 1/2" MOUNTING BRACKETS OFFSET 1/2" FROM THE FIREPLACE FACING NON-COMBUSTIBLE BOARD INSTALLED FLUSH TO THE FIREPLACE FACING Page 24 Installation Manual - L48...
  • Page 25: Installing A Television Above A Fireplace

    If you have a TV above your fireplace, turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV. 3/8” Do not drive excessively long screws into the face of the unit as internal parts may be damaged. Installation Manual - L48 Page 25...
  • Page 26: Venting

    The maximum number of 45° elbows permitted per side wall installation is two. These elbows can be installed in either the vertical or horizontal run. The maximum number of 90° elbows in a vent run is three. Page 26 Installation Manual - L48...
  • Page 27: Vent Restrictor

    Installation of restrictor before venting is attached. NOTICE: When installing flue restrictor, install with screw pointing downward. FULL OPEN FOUR INDICATED HOLES ALIGNED Propane Four indicated holes aligned = Full open Natural six visibles holes Installation Manual - L48 Page 27...
  • Page 28: Clearance To Combustibles

    NOTICE: Maintain one inch (1") of clearance around vertical vent pipe. For horizontal vent, maintain a minimum 1 inch clearance to the bottom and sides of the vent, and 3 inch clearance to combustibles above the vent pipe. VENT PIPE 1” MINIMUM CLEARANCE AROUND VERTICAL VENT PIPE Page 28 Installation Manual - L48...
  • Page 29: Termination Vent System

    Support vertical runs of this vent system every 4 feet using wall brackets attached to the vent pipe, then secured with nails or screws to structural framing. NO ELBOW PIPE STRAP STUD WALL 1” MIN. SEE NOTE 48” 120” MIN. 480” max. FLUE OUTLET Installation Manual - L48 Page 29...
  • Page 30 120 (10 ft) 186 (15 ft, 6 in) 120 (10 ft) 186 (15 ft, 6 in) *Maximum horizontal run is 100% of vertical, but cannot exceed 17 feet. Minimum rise of the fireplace is 1 foot. Page 30 Installation Manual - L48...
  • Page 31 Reposition the fireplace and vent system, if necessary, to accommodate ceiling joists or obstructions. Cut a 10-5/8 inch x 10-5/8 inch hole through the ceiling, using the center point previously marked. Frame the hole with framing lumber the same size as the ceiling joists. Installation Manual - L48 Page 31...
  • Page 32 If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole. NOTE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes. Page 32 Installation Manual - L48...
  • Page 33 Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. Example Vent Runs Initial Pipe B (Horizontal) A (Vertical) Length Maximum (Dimensions In Inches) 0’ 72 (6 ft) 132 (11 ft) Minimum rise of the fireplace is 1 foot. Installation Manual - L48 Page 33...
  • Page 34 THIMBLE SPACER must be installed under the inside wall (INCLUDED WITH FIREPLACE) firestop thimble base. Secure firestop with nails or screws. Continue the vent run through the firestops. 13” WALL FIRESTOP Page 34 Installation Manual - L48...
  • Page 35 Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area. 4.4.8 Typical Basement Installation 12” (30.5cm) ABOVE GRADE OR AVERAGE EXPECTED SNOW LEVEL Installation Manual - L48 Page 35...
  • Page 36: Framing

    (305mm) above the ground level, and top of the cap must be no less than 18 in (457mm) below a combustible projection, and no closer than 9  in (229mm) to any wall running parallel to vent termination. Page 36 Installation Manual - L48...
  • Page 37 18 in 11 in 18 in to 11 in to 12 in 20-1/2 in 13-1/2 in Corner Installation Vertical, 90o Elbow To Horizontal Out The Wall 17 1/2" 67 5/8" 445mm 1718mm 102 5/8" 2607mm Installation Manual - L48 Page 37...
  • Page 38: Minimum Vent Height Above The Roof

    (including insulation) to the vent system. When installing the vent system in a chase, insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Upon completion of chase framing, install the vent system by following the instructions in this manual. Page 38 Installation Manual - L48...
  • Page 39 (2.44M) 45° 4.7.1 Approuved Venting Component The following vent systems are acceptable for use with the L48 fireplace: • Simpson Duravent® GS 5 in - 8 in • American Metal Products 5 in - 8 in • Selkirk Direct-Temp® 5 in - 8 in •...
  • Page 40: Termination Clearances

    Important! When vent termination exits through foundation less than 20 inch (508 mm) below siding outcrop, the vent pipe must extend outward so that the horizontal vent termination is located flush to, or beyond the outcrop siding. Page 40 Installation Manual - L48...
  • Page 41: Gas Connections

    Massachusetts requires that a flexible appliance connector cannot exceed three feet in length. Gas Supply Pressure Manifold Pressure (inches w.c.) (inches w.c.) Normal (HI) Minimum Normal Maximum Natural Gas 14.0 Propane Gas 10.8 11.0 14.0 10.0 Installation Manual - L48 Page 41...
  • Page 42: Installing A New Shut-Off Valve

    The fireplace must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Page 42 Installation Manual - L48...
  • Page 43: Checking Manifold Pressures

    Attach the gas flex line to the pre-installed gas line. Refer to the Gas Supply section in this manual for details on the installation requirements for the gas supply line. GAS LINE ACCESS 14 5/8” 14” NAILING FLANGE ACCESS PANEL REMOTE WALL BOX WIRING EXIT POINT JUNCTION BOX Installation Manual - L48 Page 43...
  • Page 44: Electrical Connections

    Once the Junction box has been installed with the receptacle outlets facing inward towards the fireplace, locate the 3-prong power cord from the control module and plug into the receptacle. Page 44 Installation Manual - L48...
  • Page 45: Control Module Access

    Install the battery box into the wall outlet box, then install the white remote cover supplied with the provided screws. USER INTERFACE HARNESS ELECTRICAL POWER TO UNIT USER INTERFACE/ VERTICAL BATTERY HOLDER FRAMING MUST BE INSTALLED STUDS INTO WALL JUNCTION BOX. Installation Manual - L48 Page 45...
  • Page 46: Wiring Diagram

    Wiring Diagram Page 46 Installation Manual - L48...
  • Page 47 Do not cut or remove the grounding prong from this plug. CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Installation Manual - L48 Page 47...
  • Page 48: Crushed Glass Media Installation

    Sharp objects. Gloves are strongly recommended. 3. Locate the glass door tool (secured to the top of the fireplace for shipping). Use the tool as a lever to release the bottom of the glass door as shown. DETAIL C Page 48 Installation Manual - L48...
  • Page 49: Glass Placement

    • 1/4 inch crushed glass media is required on the burner screen and accent glass panels. • 1/4 inch crushed glass media is optional on the burner cover or light cover (if the variable halogen lighting is not installed.) Installation Manual - L48 Page 49...
  • Page 50: Final Steps

    WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Page 50 Installation Manual - L48...
  • Page 51: Appendix 1: Accessories

    APPENDIx 1: ACCESSORIES The following accessories must be purchased separately. Their installation instructions are included in their kit and can be found on Valcourt website, in the options/Accessories section of this fireplace’s page. Description Color Code REQUIRED ACCESSORIES Steel Panels...
  • Page 52 This document is available for free download on the Stove Builder International inc. manufacturer’s website. It is a copyrighted document. 250, rue de Copenhague, Resale is strictly prohibited. The manufacturer may update St-Augustin-de-Desmaures (Québec) Canada this document from time to time and cannot be responsible G3A 2H3 for problems, injuries, or damages arising out of the use 418-908-8002...

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