Valcourt FG00001 Installation Instructions Manual
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Valcourt FG00001 Installation Instructions Manual

Direct vent zero clearance gas fireplace heater
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Safety tested
according to ANSI Z21.88-2017
and CSA 2.33-2017 standards
by an accredited laboratory.
FIRE OR EXPLOSION HAZARD
• Failure to follow safety warnings exactly could result in
serious injury, death or property damage.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
Printed in Canada
HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL
COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier
designed to reduce the risk of burns from the hot viewing glass is provided
with this appliance and shall be installed for the protection of children and
other at-risk individuals. NOTE : Barrier required, may be sold separately.
WARNING
INSTALLATION
INSTRUCTIONS
GAS FIREPLACE HEATER
MULTIFUNCTION REMOTE (MF)
DANGER
WARNING
• If not installed, operated and maintained in accordance
with the manufacturer's instructions, this product could
expose you to substances in fuel or from fuel combustion
which can cause death or serious illness.
• This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only) or
mobile home, where it is not prohibited by local codes.
• This appliance is only for use with the type of gas
indicated on the rating plate.
• This appliance is not convertible for use with other
gases, unless a certified kit is used.
• Fuels used in gas, wood-burning or oil fired appliances, and
the products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth defects
or other reproductive harm. For more information go to
www.P65warnings.ca.gov/
MODEL
L48
(FG00001 & FG00010)
DIRECT VENT
ZERO CLEARANCE
46139_IA
2022-01-24

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Summary of Contents for Valcourt FG00001

  • Page 1 INSTALLATION INSTRUCTIONS MODEL (FG00001 & FG00010) DIRECT VENT ZERO CLEARANCE GAS FIREPLACE HEATER MULTIFUNCTION REMOTE (MF) Safety tested according to ANSI Z21.88-2017 and CSA 2.33-2017 standards by an accredited laboratory. DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED.
  • Page 3 To reduce the risk of fire, follow the installation instructions in this manual. Installation Manual - L48 Page 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PART A - OPERATION ........................7 1. Safety Information ........................7 2. General Information ......................11 Appliance Certification ..................... 11 Qualified Installing/reparing Agency .................. 11 High Altitude ........................12 While unpacking ......................12 Installation Guidelines ...................... 12 Preparation ........................
  • Page 5 Control Module Access ....................47 Wiring Diagram ........................ 48 7. Crushed Glass Media Installation ..................50 Screen barrier and glass door removal ................50 Glass Placement ......................51 Final Steps ........................52 8. Optional Traditional Gravity Hot Air Distribution Kit Installation (AC04367) ....... 53 9.
  • Page 6 CERTIFICATION PLATE Page 6 Installation Manual - L48...

  • Page 7: Part A - Operation

    PART A - OPERATION 1. Safety Information Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. WARNING DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED. Due to high temperatures, the appliance should If the barrier becomes damaged, the barrier shall be located out of traffic and away from furniture be replaced with the manufacturer’s barrier for...
  • Page 8 WARNING CARBON MONOXIDE POISONING HAZARD FAILURE TO FOLLOW THE STEPS OUTLINED BELOW FOR EACH APPLIANCE CONNECTED TO THE VENTING SYSTEM BEING PLACED INTO OPERATION COULD RESULT IN CARBON MONOXIDE POISONING OR DEATH. THE FOLLOWING STEPS SHALL BE FOLLOWED FOR EACH APPLIANCE CONNECTEDTO THE VENTING SYSTEM BEING PLACED INTO OPERATION, WHILE ALL OTHER APPLIANCES CONNECTED TO THE VENTING SYSTEM ARE NOT IN OPERATION: 1.
  • Page 9 SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household.
  • Page 10 SAFETY INFORMATION FOR USERS OF PROPANE GAS (CONT’D) The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity. Propane Gas may stratify in a closed area, and the odor intensity could vary at different levels.

  • Page 11: General Information

    2. General Information • This fireplace is configured to operate with propane (FG00010) or natural gas (FG00001). A fireplace configured to run on propane gas can be converted to run on natural gas. See instructions packaged with the conversion kit for further information.

  • Page 12: High Altitude

    Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change. High Altitude When installing this fireplace at an elevation above 2,000 feet (in the United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size.

  • Page 13: Specifications

    Specifications Propane Natural Altitude (ft) 0 - 4,500 0 - 4,500 Max. Input (BTU/Hr) 34,000 38,000 Min. Input (BTU/Hr) 27,000 25,000 KWH (Max.) 11.13 9.95 KWH (Min.) 7.32 7.90 Maximum Gas Supply Pressures 14.0 14.0 (inches water column) Minimum Gas Supply Pressures 11.0 (inches water column) Manifold Gas Supply Pressures...

  • Page 14: Included With The Fireplace

    Included With The Fireplace See complete parts list for ordering replacement parts. Do not order batteries, bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Door Removal Tool Wall Spacer AA Battery AAA Battery (attached to fireplace)

  • Page 15: Dimensions

    Dimensions 76 7/8" 1951mm 5" 8" 130mm 206mm 76 7/8" 1951mm 5" 8" 130mm 206mm 30 1/2" 776mm 30 1/2" 776mm 52 1/4" 1328mm EXT. 52 1/4" 1328mm EXT. 12 7/8" 325mm 48" 1219mm 12 7/8" 325mm 48" 1219mm 14 3/4" 3 5/8"...

  • Page 16: Part B - Installation

    PART B - INSTALLATION 3. Fireplace Installation Safety Information WARNING Hot Wall surfaces! The Wall directly above the fireplace is constructed of non-combustible materials and although safe, it may reach temperatures in excess of 250°F depending on choice of trims or optionnal accessories. Do not touch. Finish the wall using materials suitable for these temperatures.

  • Page 17: Framing Clearances And Mantle

    Framing Clearances and Mantle A chase is a vertical box-like structure built to enclose the gas fireplace and its vent system. In cooler climates the vent should be enclosed inside the chase. NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building.
  • Page 18 Framing dimension A includes a 24 inch clearance for framing standoffs on fireplace. After installing fireplace into framing, the non-combustible board must cover the 24 inch opening above the fireplace. NON COMBUSTIBLE 3.3.1 Corner Framing 56 1/8" 5 7/16" 77 5/8" 112 1/4"...
  • Page 19 3.3.2 Installation with ceiling at 84" or more COMBUSTIBLE TRIM 2" 3" 75mm 51mm 12" AND MANTEL MIN. MIN. 305mm ALLOWED IN SHADED AREA MANTEL FRAMING HEADER NON-COMBUSTIBLE 8" 8" 202mm 202mm MIN. MIN. 13" NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA 330mm MIN.
  • Page 20 3.3.3 Installation with ceiling between 66" and 84" with the air circulation plate AC04370 To be able to install the fireplace with a ceiling between 66" and 84", the optional air circulation plate (AC04370) must be installed respecting the clearances below: AC04370 : KIT AÉRATION DE L'ENCEINTE 3"...
  • Page 21 This fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained. Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material.
  • Page 22 AIR SUPPLY INLET AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINAL VENT TERMINAL VENT TERMINAL DESCRIPTION CANADA UNITED STATES Clearance above grade, veranda, 12 in (30 cm) 12 in (30 cm) porch, deck, or balcony...
  • Page 23 3.3.4 Fireplace installation Choose fireplace location. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the fireplace. Secure the two framing brackets and hand bend them into a V shape as shown. Secure with #10 x 1/2"...
  • Page 24 Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Nailing Flanges Preset depth to suit facing material (flush or 1/2" in set back depths). Attach three middle mount framing brackets to the top front edge of the fireplace. These brackets support the non-combustible board above the fireplace.Therefore, no framing material is permitted to extend beyonf those stand-off.

  • Page 25: Finishing

    Finishing Use Non-Combustible materials where indicated for the fireplace installation. Non-combustible materials do not ignite or burn as a result of using the fireplace. These include metal, brick, ceramic, concrete, slate, glass and plaster. Adhesives must be rated for high temperatures.
  • Page 26 WARNING Only trim kits(s) supplied by the manufacturer shall be used in the installation of this appliance. WARNING Draft relief openings must not be covered or blocked. FINISHED WALL (COMBUSTIBLE) NON-COMBUSTIBLE 2'' X 4'' HEADER BOARD MOUNTING BRACKETS INSTALLED FLUSH TO THE FIREPLACE FACING NON-COMBUSTIBLE BOARD INSTALLED...

  • Page 27: Installing A Television Above A Fireplace

    Installing a television above a fireplace Installing a television above a fireplace has become increasingly popular; however, the area above any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source. If you install a television above this fireplace, SBI accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including any recommendations regarding proximity to heat sources.

  • Page 28: Venting Installation

    4. Venting installation General Select horizontal or vertical. Determine Path and Exit Location 4.1.1 Vent Graph Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line.

  • Page 29: Vent Restrictor

    Information on Various Venting Routes and Components Important: It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length. Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

  • Page 30: Clearance To Combustibles

    4.2.2 For installation of the restrictor after the venting is installed Remove (2) screws from each end of the flue baffle and set aside. Insert the restrictor up into the flue collar and position it as shown. Then, re-install the flue baffle. N°2 FLUE RESTRICTOR N°3 FLUE RESTRICTOR N°1 REMOVE BAFFLE...

  • Page 31: Termination Vent System

    Termination Vent System WARNING Gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTICE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant. 4.4.1 Vertical Straight Installation Your gas fireplace has been approved for:...
  • Page 32 4.4.2 Vertical installation Install a horizontal pipe support used for each 3 feet of horizontal run to framing members. Allow 3 inch clearance to combustibles above 8 inch diameter pipe and elbows, and 1 inch clearance to both sides and bottom. Support vertical runs of this vent system every 4 feet using wall brackets attached to the vent pipe, then secured with nails or screws to structural framing.
  • Page 33 4.4.3 Offset Chart Size 5 in X 8 in Chimney Offset Rise Elbow Section Inches Inches Degrees Dimensions in Inches 45° 5-5/8 15-3/8 45° 8-7/8 18-3/8 45° 10-7/8 20-5/8 RISE 45° 22-5/8 45° 21-3/8 31-1/8 45° 29-7/8 39-3/8 45° 28-7/8 39-3/8 OFFSET 45°...
  • Page 34 If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole.
  • Page 35 4.4.5 Top Vent Horizontal Terminaison ONE 90° ELBOW Example Vent Runs INSTALLED VERTICALLY Initial Pipe B (Horizontal) A (Vertical) Length Maximum (Dimensions In Inches) Natural - 24 1’ Propane - 12 MINIMUM TO BOTTOM 108 (9 ft) OF UNIT 168 (14 ft) Note: Pipe straps must be used every 2 feet to secure venting.
  • Page 36 THREE 90° ELBOWS Note: Subtract 3 feet from the total horizontal measurement for each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. INSTALLED Example Vent Runs VERTICALLY Initial Pipe B (Horizontal) A (Vertical) Length Maximum...
  • Page 37 4.4.7 Below Grade Installation When it is not possible to meet the required vent termination clearances of 12 inch (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7 inch (178 mm) below grade level.

  • Page 38: Framing

    Framing 4.5.1 Positioning the Fireplace Determine the exact position of the fireplace so the direct-vent termination will be centered (if possible) between two studs. This will avoid any extra framing. All vent kit pipes should be assembled on the fireplace after the fireplace is moved into the final position.
  • Page 39 4.5.3 Vent Runs When planning the installation for the fireplace, it is necessary to install certain components before the fireplace is completely positioned and installed. These include the direct vent system, gas piping and electrical wiring. Vertical Vertical Elbow With Horizontal Termination 90o Elbow To Horizontal Out The Wall FIRESTOP SPACER Propane 24”...

  • Page 40: Minimum Vent Height Above The Roof

    Locate and mark the center point of the vent pipe using a nail on the underside of the roof. Drive the nail through the center point. Mark the outline of the roof hole around this center point. NOTICE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch (25 mm) clearance to the vertical pipe sections.
  • Page 41 The vertical termination cap for this fireplace If two vertical terminations are run near each must not be any closer than 24 in. to combustible other, they may be placed a minimum of 12 inches materials. between them if they are at the same height. If two vent terminations are not at the same height, they must be positioned at least 24 inches apart to minimize draft issues between them.

  • Page 42: Termination Clearances

    Termination Clearances Termination clearance for buildings with combustible and non-combustible exteriors. OUTSIDE CORNER INSIDE CORNER BALCONY WITH NO SIDE WALL “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) “I” = COMBUSTIBLE 12” (457mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 12”...

  • Page 43: Gas Connections

    5. Gas Connections Gas Supply The gas pipeline can be brought in through the right side of the fireplace. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. NOTICE: Never use plastic pipe. Check to confirm Recommended Gas Pipe Diameter whether your local codes allow copper tubing or Schedule 40 Pipe...

  • Page 44: Installing A New Shut-Off Valve

    A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip leg be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may...

  • Page 45: Checking Manifold Pressures

    Checking Manifold Pressures Both Propane and Natural Gas valves have a built-in pressure regulator in the gas valve. Natural Gas models will have a manifold pressure of approximately 3.5 in w.c. (0.871 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5 in w.c. (1.120 kPa) for the purpose of input adjustment to a maximum of 14.0 in w.c.

  • Page 46: Electrical Connections

    6. Electrical Connections A junction box can be found in the user manual and must be installed on the lower right side of the fireplace. Wiring must be fed to the junction box and attached to the receptacle that is provided. Leave approximately 6 in of wire in the junction box for connection.

  • Page 47: Control Module Access

    Control Module Access To access the control module for servicing, remove the barrier screen and glass door assemblies. The control module is located in the bottom right side opening. Remove (1) #10 x 1/2 hex head screws that secures the control cover, then shift the cover to the left and upward to remove.

  • Page 48: Wiring Diagram

    Wiring Diagram Page 48 Installation Manual - L48...
  • Page 49 This fireplace is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This fireplace is not convertible for use with other gases, unless a certified kit is used. WARNING Electrical Grounding Instructions This fireplace is equipped with a three-prong grounding plug for your protection...

  • Page 50: Crushed Glass Media Installation

    7. Crushed Glass Media Installation Screen barrier and glass door removal CAUTION The screen barrier must be handled with care. It is made as invisible as possible. A slight deformation could impair its invisibility properties. Avoid putting pressure on the mesh and make sur the screen weight is never supported by the mesh.

  • Page 51: Glass Placement

    Notice: The glass door is secured to the top of the firebox with tabs that allow the glass door to pivot outward at the bottom. The bottom of the door frame engages into the four bullet type retainers. DETAIL C Glass Placement 7.2.1 Preparation of fireplace...

  • Page 52: Final Steps

    CAUTION: DO NOT PLACE CRUSHED GLASS MEDIA IN THE RECESSED AREA AROUND THE PILOT, PILOT BURNER COVER: SENSOR OR IGNITOR PROBE. CRUSHED GLASS MEDIA ALLOWED. DETAIL A ACCENT LIGHT COVER: ACCENT LIGHT GLASS PANELS: CRUSHED GLASS CRUSHED GLASS MEDIA PROHIBITED. MEDIA ALLOWED.

  • Page 53: Optional Traditional Gravity Hot Air Distribution Kit Installation (Ac04367)

    8. Optional Traditional Gravity Hot Air Distribution Kit Installation (AC04367) The kit includes: − 2 hot air outlets (grilles (A) and frames (B)); − 2 90o elbows (C); − 2 Anchors plates (D) − All screws are included. Parts not included in the kit: −...
  • Page 54 Installation rules and advices • The minimum height of the hot air duct is 26 ½" (673 mm). It must be measured from the fireplace opening to the bottom of the hot air outlets. • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace.
  • Page 55 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Cut the bottom section (E) of the 2 anchor plates and screw them with the 8 screws provided (F) on the top of the fireplace (4 for each anchor plate).
  • Page 56 Secure the ducts (E) to the 90 ° elbows (C) using self-drilling screws (3 per elbow). Insert the frames (B) into the outlets of the elbows (C). Support the frame behind the non-combustible liner and screw it into place. Screw the frame to the outlet of the elbow (C) using 3 self-drilling screws in each. Secure the decorative grids (A) to the frames with screws.

  • Page 57: Optional Modern Gravity Hot Air Distribution Kit Installation (Ac04368)

    9. Optional Modern Gravity Hot Air Distribution Kit Installation (AC04368) The kit includes : − Air circulation plate (E); − Heat distribution box (C); − Telescoping section (B); − Anchor plates (A); − All screws are included. Not included in the kit: −...
  • Page 58 Installation rules and advice • The minimum height of the hot air duct is 32 ¼" (819 mm). It must be measured from the fireplace opening to the bottom of the hot air outlets. • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace.
  • Page 59 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Cut the bottom section (E) of the 2 anchor plates and screw them with the 8 screws provided (F) on the top of the fireplace (4 for each anchor plate).
  • Page 60 Secure flexible or rigid ducts (B) to gravity box (C) with self-drilling screws (G) (3 for each telescopic section). Rest the housing on the non-combustible material and secure with 4 screws in the housing. Fix the air circulation plate (E) to the box (C) with the 4 screws (H). Page 60 Installation Manual - L48...

  • Page 61: Appendix 1: Accessories

    APPENDIx 1: ACCESSORIES The following accessories must be purchased separately. Their installation instructions are included in their kit and can be found on Valcourt website, in the options/Accessories section of this fireplace’s page. Description Color Code REQUIRED ACCESSORIES Steel Panels...
  • Page 62 This document is available for free download on the Stove Builder International inc. manufacturer’s website. It is a copyrighted document. 250, rue de Copenhague, Resale is strictly prohibited. The manufacturer may update St-Augustin-de-Desmaures (Québec) Canada this document from time to time and cannot be responsible G3A 2H3 for problems, injuries, or damages arising out of the use 418-908-8002...

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