Related Manuals for ESAB Caddy Mig C200i
Summary of Contents for ESAB Caddy Mig C200i
- Page 1 Caddy® Mig C200i Instruction manual Valid for: serial no. 932-xxx-xxxx 0440 001 001 GB 20200203...
-
Page 3: Table Of Contents
Inspection and cleaning ................. Changing the wire liner ................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................23 WEAR PARTS ...................... ACCESSORIES ....................25 Rights reserved to alter specifications without notice. 0440 001 001 © ESAB AB 2020... -
Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0440 001 001 - 5 - © ESAB AB 2020...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0440 001 001 - 6 - ©...
-
Page 7: Introduction
• Shoulder strap (see "Lifting instruction" section in "INSTALLATION" chapter). • Gas hose with quick connection (4.5 m) ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. 0440 001 001 - 7 - © ESAB AB 2020... -
Page 8: Technical Data
Permitted load at 35 % duty cycle: Carbon dioxide C0 180 A Mixed gas Ar/C0 150 A Self-shielded 100 A Recommended gas flow 8 - 15 I/min Wire diameter 0.6 - 1.0 mm Weight 1.32 kg 0440 001 001 - 8 - © ESAB AB 2020... - Page 9 Equipment marked IP23C is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0440 001 001 - 9 - © ESAB AB 2020...
-
Page 10: Installation
Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. 0440 001 001 - 10 - © ESAB AB 2020... - Page 11 If the power supplied by the generator is not sufficient, the welding is interrupted. Especially the welding start could be disturbed. In case of disturbed welding process, either adjust the welding parameters or change to a more powerful generator. 0440 001 001 - 11 - © ESAB AB 2020...
-
Page 12: Operation
Risk of crushing when replacing the wire bobbin! Do not use safety gloves when inserting the welding wire between the feed rollers. WARNING! Lock the bobbin in order to prevent it from sliding off the hub. 0440 001 001 - 12 - © ESAB AB 2020... -
Page 13: Connection And Control Devices
The return cable (4) must be reliably connected to the workpiece or to the welding table. The side panel covering the wire feeder must be closed prior to the welding. The power source is instantly switched off by means of the mains switch (1). 0440 001 001 - 13 - © ESAB AB 2020... -
Page 14: Manual Mode
QSet to calibrate. This is done by making a test weld (min. 6 seconds). Simply start welding and let QSet find the correct parameter settings. 0440 001 001 - 14 - © ESAB AB 2020... -
Page 15: Unit Of Measurement
Switch the equipment OFF, wait 30 sec. and switch it ON. Call for service if the error remains. Hardware related error Program related error Thermal protection Do not switch the power source OFF, let it to cool down. 0440 001 001 - 15 - © ESAB AB 2020... -
Page 16: Inductance Settings (Fe/Ss)
Change the position of the cables to the desired polarity (see marking). Install the washers in correct order and tighten the nuts to spanner tightness. Make sure the rubber covers are covering the +/- terminals. 0440 001 001 - 16 - © ESAB AB 2020... -
Page 17: Wire Feed Pressure
NOTE! Ø100 mm/1 kg spools are not applicable. WARNING! Do not keep the torch near the ears or the face during wire feeding, as this may result in personal injury. 0440 001 001 - 17 - © ESAB AB 2020... -
Page 18: Changing The Feed Roller Groove
Overheating is indicated on the display (2) with error code E4. A thermal overload fuse protects the unit against overheating by disabling the welding if overheating occurs. The fuse resets automatically when the unit has cooled down. 0440 001 001 - 18 - © ESAB AB 2020... -
Page 19: Maintenance
Insert the replacement liner into the straightened cable until it touches the contact tip. Lock the liner with adaptor nut. Cut excess of liner so it sticks 7 mm out of tip adaptor. 0440 001 001 - 19 - © ESAB AB 2020... -
Page 20: Troubleshooting
Check that the correct current value is set. • Check that the correct welding wires are being used. • Check if proper rolls are applied and the pressure of the wire feeder's pressure rollers is properly set. 0440 001 001 - 20 - © ESAB AB 2020... -
Page 21: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 22: Diagram
DIAGRAM DIAGRAM 0440 001 001 - 22 - © ESAB AB 2020... -
Page 23: Ordering Numbers
ORDERING NUMBERS ORDERING NUMBERS Ordering no. Denomination Type Notes 0349 312 030 Welding power source Caddy® Mig C200i, CE 230 V, 1~ 50/60 Hz 0349 300 556 Spare parts list 0440 001 001 - 23 - © ESAB AB 2020... -
Page 24: Wear Parts
0349 312 836 W 0.6/0.8 V-groove -1.0 U-groove Pressure roller 0349 312 062 Inlet nozzle 0455 049 002 W 0.6-1.0 The rollers are marked with wire dimension in mm and inch. 0440 001 001 - 24 - © ESAB AB 2020... -
Page 25: Accessories
ACCESSORIES ACCESSORIES 0459 366 887 Trolley with gas shelf (incl. fixing kit for equipment) 0349 483 070 Welding torch MXL 180 (incl. in Mig C200i) 0440 001 001 - 25 - © ESAB AB 2020... - Page 26 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...