ESAB Origo Mig C420 PRO Instruction Manual
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ESAB Origo Mig C420 PRO Instruction Manual

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Mig C420 PRO
Mig C420w PRO
™ ™ ™ ™
Origo
Instruction manual
0349 301 112
070104
Valid for serial no. 627

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Summary of Contents for ESAB Origo Mig C420 PRO

  • Page 1 Mig C420 PRO Mig C420w PRO ™ ™ ™ ™ Origo Instruction manual 0349 301 112 070104 Valid for serial no. 627...

  • Page 2: Table Of Contents

    ENGLISH 1 DIRECTIVE ............2 SAFETY .

  • Page 3: Directive

    DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld- ing power source Origo Mig C420 PRO, Origo Mig C420w PRO from serial number 627 complies with standard IEC/EN 60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
  • Page 4 WARNING! Read and understand the instruction manual before installing or operating. WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU- TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards.

  • Page 5: Introduction

    The power units are fan--cooled and equipped with thermal overload protection. The machines can be fit with a flow guard (Origo Mig C420w PRO). ESAB’s accessories for the product can be found on page 20. Equipment The power source is supplied with:...

  • Page 6: Installation

    Operating temperature --10 to +40 Enclosure class IP 23 Application classification Cooling unit (100 % duty cycle) 1200 W @ 25˚C 1l/min 3,5 bar Coolant 50 % water / 50% glycol Coolant quantity 5,5 l Duty cycle The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer- tain load without overloading.

  • Page 7: Assembly Of Components

    Assembly of components WARNING! During transport, the rear wheels of the power source are in their forward position. Before use, place the wheels in their rear position. Electrical installation - - 7 - - C420Pe...

  • Page 8: Mains Power Supply

    Mains power supply Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data 3∼...

  • Page 9: Connection And Control Devices

    (Red) Connection for return cable (--), high induc- tance * Indicating loss of coolant, only when water flow guard is used, see point 6.8 ** ELP = ESAB Logic Pump, see point 6.7. - - 9 - - C420Pe...

  • Page 10: Welding Without Gas

    Welding without gas Wire feed pressure Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder’s pressure rollers. It is important that the pressure is not too great. Fig 1 Fig 2 To check that the feed pressure is set correctly, you can feed out the wire against an insolated object, e.g.

  • Page 11: Start

    It resets automatically when the temperature falls down. Water connection The Origo Mig C420w PRO have a sensor ELP, ESAB Logic Pump, which senses whether the water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump is active.

  • Page 12: Maintenance

    Wire speed (1,9 -- 25m/min) is set with knob [12]. The stroke control (2/4 stroke) is selected with switch [13]. Creep start i.e. start with 50% wire speed is toggled ON/OFF with switch [14]. Burn back time is set with knob [15]. The machines Origo Mig C420w PRO / Origo Mig C420 PRO can be fit with a...

  • Page 13: Topping Up The Coolant

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

  • Page 14: Diagram

    Diagram Origo Mig C420 PRO / C420w PRO - - 14 - - C420Pdi...
  • Page 15 Origo Mig C420 PRO / C420w PRO NOTE: In order to reverse output polarity on XTP see paragraph 6.2. - - 15 - - C420Pdi...

  • Page 16: Ordering Numbers

    Origo Mig C420 PRO, C420w PRO Valid for serial no. 627- -XXX- -XXXX Ordering numbers 0349 302 655 Origo Mig C420 PRO 400--415V 3∼ ∼ ∼ ∼ 50Hz 0349 303 079 Origo Mig C420w PRO 400--415V 3∼ ∼ ∼ ∼ 50Hz; with water cooler - - 16 - - Edition 070104 C420Por...
  • Page 17 - - 17 - - document...
  • Page 18 Origo Mig C420 PRO, C420w PRO Item Denomination Ordering no. Notes 0459 052 001 Ø 0.6 & 0.8 mm; Fe, Ss & cored wire; V--groove 0459 052 002 Ø 0.8 & 1.0 mm; Fe, Ss & cored wire; V--groove 0459 052 003 Ø...
  • Page 19 Origo Mig C420 PRO, C420w PRO - - 19 - - Edition 070104 C420Pwe...

  • Page 20: Accessories

    Origo Mig C420 PRO, C420w PRO Accessories Digital meter ......0349 302 451 Digital meter PCB .
  • Page 21 Origo Mig C420 PRO, C420w PRO Push- -Pull connection kit ....0349 308 337 Push- -Pull welding guns: 0700 200 015 MXH 400w PP - - 6,0m ....MXH 400w PP - - 10,0m .
  • Page 22 ESAB subsidiaries and representative offices Europe Asia/Pacific Representative offices NORWAY AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...

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Origo mig c420w pro

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