Polon-Alfa POLON 4000 Installation And Maintenance Manual
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Polon-Alfa POLON 4000 Installation And Maintenance Manual

Interactive fire detection and alarm system and universal fire control panel
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POLON 4000
INTERACTIVE FIRE DETECTION AND ALARM SYSTEM
UCS-6000
UNIVERSAL FIRE CONTROL PANEL
Installation and Maintenance Manual
IK-E345-001E
I Edition

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Summary of Contents for Polon-Alfa POLON 4000

  • Page 1 POLON 4000 INTERACTIVE FIRE DETECTION AND ALARM SYSTEM UCS-6000 UNIVERSAL FIRE CONTROL PANEL Installation and Maintenance Manual IK-E345-001E I Edition...
  • Page 2 Any nonconformity with the instructions contained in the manual may be harmful or may cause violation of the law in force POLON-ALFA bears no responsibility for any damage resulting from usage inconsistent with the manual. A waste product, unsuitable for further use, shall be passed to a waste electric and electronic equipment collection point.

  • Page 3: Table Of Contents

    IK-E283-001E Contents Introduction ................Error! Bookmark not defined. 1.1. Documentation contents ........... Error! Bookmark not defined. 1.2. Control panel application ........... Error! Bookmark not defined. 1.3. Safety conditions ..............Error! Bookmark not defined. 1.3.1. Electric shock protection ..........Error! Bookmark not defined. 1.3.2.
  • Page 4 IK-E283-001E 6.5. MKA-60 module configuration ........... Error! Bookmark not defined. 6.6. MZU-60 module configuration ........... Error! Bookmark not defined. 6.7. Activations time dependences ........... Error! Bookmark not defined. Faults, events journal, system time, software versions, helpError! Bookmark defined. 7.1. Faults .................. Error! Bookmark not defined. 7.2.

  • Page 5: Introduction

    The subject matter of this Operation and Maintenance Documentation (OMD) is the UCS 6000 universal control panel (Fig. 1.1, Fig. 1.2), which is a part of the POLON 4000 system. The OMD is intended for designers, installers and maintenance technicians of the UCS 6000 universal control panel.

  • Page 6: Fuse Replacement

    Maintenance works and periodical inspections should be executed by skilled personnel employed by companies authorised or trained by Polon-Alfa. Any repair works must be carried out by the manufacturer. Polon-Alfa bears no responsibility for the operation of any apparatus being serviced or repaired by unauthorised personnel.

  • Page 7: Control Panel Design And Completeness

    - MPW-60 module – a high-voltage relay module (2 x PK 5 A/230 V, 2 x LK 24 V); - MKA-60 module – an addressable communication module (POLON 4000 system); - MPD-60 module – an auxiliary relay module (2 x PK 1 A/24 V, 2 x LK 24 V);...
  • Page 8 IK-E283-001E - SP-150-27.5PLA module – a power supply device module 150 W (5 A); - SP-240-27.5PLA module – a power supply device module 240 W (10 A); - SP-500-27.5PLA module – a power supply device module 500 W (20 A); ‘1’ execution (SP1), ‘2’ execution (SP2);...
  • Page 9 IK-E283-001E Table 2.4. Basic assembling – casing 32 A – 64 A (1150 x 630 x 190) Version POWER SUPPLY UNIT Current 1 • 1 • 32A (4x8A) Table 2.5. Special assembling (to be ordered) – casing 32 A – 64 A (1150 x 630 x 190) Version POWER SUPPLY UNIT Current...

  • Page 10: Technical Specifications

    Casing from 32 A to 64 A 8 x 12 V / 7.2 – 9 Ah Current draw from batteries during quiescent mode < 120 mA Current draw from POLON 4000 system addressable detection line < 0,6 mA OUTPUT PARAMETES Control panel operation voltage...
  • Page 11 IK-E283-001E INPUT PARAMETERS MGS-60 MODULE External alarm line 2 x 120 Ω Maximum line resistance: > 100 kΩ Line insulation resistance: 5,6 kΩ ± 5 %; 0,5 W Line end-of-line resistor: Rain and/or wind sensor power supply: 24 V DC + 25 % - 25 % Output voltage: 0,5 A Output current:...
  • Page 12 IK-E283-001E Input voltage: 24 V DC + 25 % - 25 % Output current: 4 A or 8 A Operation modes (programmable): T1 – activation delay time: programmable T2 – activation time: programmable T3 – activation break time: programmable Continuity monitoring (programmable): Limit switch status monitoring lines Maximum line resistance: 2 x 100 Ω...
  • Page 13 IK-E283-001E Maximum line resistance: 6 x 120 Ω Line insulation resistance: > 100 kΩ ACTUATION and RESET line end-of-line resistor: 5,6 kΩ ± 5 %; 0,5 W Maximum quiescent mode current of 1 push button: 12 mA Quiescent mode line total current: <...
  • Page 14 IK-E283-001E NO/NC terminal current-voltage load: 1 A/ 24 V DC Operation modes (programmable): Activation variants (programmable) T1 – activation delay time: programmable T2 – activation time: programmable T3 – activation break time: programmable N – controlling impulses number programmable LK1 i LK2 monitoring lines Operation modes (programmable): Maximum line resistance: 2 x 100 Ω...
  • Page 15 < 40 kg INTEROPERATION WITH OTHER DEVICES Certified fire-fighting dampers drives powered by 24 V DC Certified electromagnets (holders) forfire-fighting doors powered by 24 V DC POLON 4000 system fire detecting and alarm control panels: POLON 4100 POLON 4200 POLON 4500...

  • Page 16: Functionality Description

    The UCS 6000 control panel can work individually as single- or multi-zone universal smoke exhausting controller or in addressable detection lines/loops of the POLON 4000 system fire alarm panels. The control panel (Fig. 4.1) is equipped with:...
  • Page 17 IK-E283-001E the MZU-60 module (x4): the PKUZ (1 A/24 V) power supply fault relay, a supervised output for external devices power supply (0.5 A / 24 V). Fig. 4.1 Function bloc diagram of smoke exhausting system with UCS 6000 panel...

  • Page 18: Control Panel Basic Operation Modes

    IGNIS 1000, the POLON 4000 system control panel command. Initiation of the smoke exhaust procedure – pursuantly to a programmed fire scenario for a given object –...

  • Page 19: Alarming - Fire Protection Devices Actuation

    4.2.3. Alarming – fire protection devices actuation When a fire danger or smokiness is detected (detectors in alarm mode, actuated manual smoke exhaust push button, external alarm, command from the POLON 4000 control panel), a fire alarm is indicated in the UCS 6000 control panel.

  • Page 20: Fault

    RESET push button (points 5.5.1 and 6.4), at the POLON 4000 system control panel. Such reset is only effective when there is no fire factor in the automatic fire warning devices vicinity, no external alarm signal and no FIRE signal from a manual smoke exhaust button.

  • Page 21: Mgs-60 Module

    IK-E283-001E Electric connections can be executed using unscreened wires except for the wire that connects the UCS 6000 control panel with the POLON 4000 system control panel (YnTKSYekw 1 x 2 x 0.8 mm installation wire is recommended). 5.2. MGS-60 module The MGS-60 main controller module (fig.

  • Page 22: External Alarm Input

    IK-E283-001E 5.2.1. External alarm input The UCS 6000 control panel enables to receive a ‘certain’ external alarm from another fire protection system, e.g. IGNIS 1000. Co-operation with an external fire alarm system is set as described in point 6.1. The initiating signal external line is connected to the MGS-60 module terminals marked with –CEN+ (fig.

  • Page 23: Pka Alarm Relay And Pku Fault Relay

    IK-E283-001E Fig. 5.2.2 Exemplary connection of rain/wind sensor to UCS 6000 control panel 5.2.3. PKA alarm relay and PKU fault relay The MGS-60 module is equipped with two non-potential relay outputs: a supervised PKA alarm output (supervised in the state of no reaction to a short circuit or break in the relay output line), a non-supervised PKU fault output.

  • Page 24: Mgl-60 Module

    IK-E283-001E Fig. 5.2.3 Exemplary use of PKA alarm relay with output continuity monitoring 5.3. MGL-60 module The MGL-60 group-line module (fig. 5.3) enables power supplying and controlling fire protection devices supplied with 24 V DC. It provides the daytime air ventilation function execution. The control panel can be fitted with up to 8 MGL-60 modules (7 + 1 module embedded in MGS-60).
  • Page 25 IK-E283-001E Fig. 5.3 MGL-60 module The way of warning devices connection to the control panel is illustrated in fig. 5.3.1. At the end of the conventional line an end-of-line 5.6 kΩ ± 5 %, 0.5 W resistor should be installed. If the conventional line is not used, the end-of-line resistor should be connected to the MGL-60 module line terminals in the control panel (- LD +) and the line declaration should be deleted (point 6.2).

  • Page 26: Smoke Exhaust Button

    IK-E283-001E Fig. 5.3.1 40 model range detectors connection to MGL-60 module of UCS 6000 control panel 5.3.2. Smoke exhaust button The UCS 6000 control panel up to 8 PO-6X external smoke exhaust manual push buttons can be connected in parallel to the UCS 6000 control panel (fig. 5.3.2). The PO-61 push buttons are equipped with a FIRE switch and a FIRE signalling diode (red colour).

  • Page 27: Fire-Fighting Devices Output

    IK-E283-001E Fig. 5.3.2 PO-6X manual smoke exhaust push buttons connection to UCS 6000 control panel 5.3.3. Fire-fighting devices output The main function of the UCS 6000 control panel (besides detecting fire danger) is controlling and power supply of executive fire-fighting devices, such as various dampers and fire windows (equipped with actuators or servomotors), fire zone separators (electromagnets), etc.

  • Page 28: Operation Mode - 1

    IK-E283-001E Three-wire control means that the servomotor, drive is controlled (rotation direction is changed) by three wires through switching over voltage between the wires (Fig. 5.3.3.1.1.1 and 5.3.3.1.1.2). The external dampers and fire windows may freeze up in unfavourable weather conditions. The UCS 6000 control panel MGL-60 module enables programming of the ‘deadlock’...
  • Page 29 IK-E283-001E Fig. 5.3.3.1.1.1 Two-wire controlled servomotor connection in OPERATION MODE-1 Fig. 5.3.3.1.1.2 Three-wire controlled servomotor connection in OPERATION MODE-1...

  • Page 30: Operation Mode - 2

    IK-E283-001E 5.3.3.1.2. OPERATION MODE - 2 The OPERATION MODE - 2 mode is designed for fire protection devices equipped with 24 V electric servomotors (drives) with a spring. This type servomotors are used in fire-fighting separation dampers. The servomotor with a recurring spring sets the damper in the working position (SUPERVISE position) stretching the recurring spring.

  • Page 31: Limiting Switches

    IK-E283-001E A current break – control of this type is commonly used in fireproof door systems (normally they are open - held by an electromagnet; while during an alarm, a current interruption occurs in the electromagnet circuit and the door is closed). A current impulse –...
  • Page 32 IK-E283-001E It is possible to check only the status of the limiting switches (clenched or open) or additionally continuity of the line containing the limiting switches regarding their clenched or open position. The figures in point 5.3.3 illustrate the limiting switches checking regarding their contacts clenched or open position.

  • Page 33: Airing Buttons

    IK-E283-001E 5.3.5. Airing buttons The UCS 6000 control panel enables daytime air ventilation. Airing is possible only in case the output is programmed in the OPERATION MODE - 1 (points 5.3.3.1.1 and 6.2). The window or venting damper are controlled (opening and closing) by the airing buttons connected to the MGL-60 module terminals marked as AIRING Fig.

  • Page 34: Mpw-60 Module

    IK-E283-001E Fig. 5.3.5 Connection of air venting push buttons or ventilation controlling clock to UCS 6000 MGL-60 modules 5.4. MPW-60 module: The MPW-60 high-voltage relays module (fig. 5.4) provides 230 V AC fire protection devices control using the PK1 and PK2 relays. Moreover, with the use of monitoring line inputs, it is possible to monitor the status of fire protection devices which are controlled by the PK1 and PK2 relays.
  • Page 35 IK-E283-001E Fig. 5.4 MPW-60 module 5.4.1. PK1 and PK2 relays, LK1 and LK2 monitoring lines The non-potential programmable PK1 and PK2 relays can be utilise to control (turn on and off) the smoke exhaust installation executive devices, including air supply and exhaust fans (as required), smoke curtains and blinds as well as fire separators.

  • Page 36: Mpd-60 Module

    UCS 6000 control panel reports a fault. If the UCS 6000 control panel interoperates with the POLON 4000 system control panel, the latter additionally displays relevant technical alarms messages (in quiescent and alarm mode) or non-maskable fault messages (in an...
  • Page 37 IK-E283-001E Fig. 5.5.1.1 Exemplary use of PK2 relay with actuation monitoring The LK1 and LK2 monitoring inputs can be also used to connect (fig. 5.5.1.2): external confirmation button (silencing of internal alarm acoustic signalling and the UCS 6000 fault), external button resetting an alarm mode. It should be noted that the LK1 and LK2 monitoring inputs usage as an external input of the push button for confirmation or reset enables this input use to confirm the the PK1 and PK2 relay actuation.

  • Page 38: Mka-60 Module

    Interoperation of the UCS control panel with the POLON 4000 system should be declared in accordance with point 6.5. For the UCS 6000 control panel connection to the POLON 4000 system it is recommended to use the YnTKSYekw 1 x 2 x 0.8 mm installation wire (parameter requirements for the detection line are included in the POLON 4900 control panel Operation and Maintenance Manual (ID-E270-011E).
  • Page 39 IK-E283-001E Fig. 5.6.1 UCS 6000 panel connection with POLON 4000 system control panel (radial line) Fig. 5.6.2 UCS 6000 panel connection with POLON 4000 system control panel (loop-shaped line)

  • Page 40: Mzu-60 Module And Power Supply

    IK-E283-001E 5.7. MZU-60 module and power supply The MZU-60 universal power supply module (fig. 5.7) enables batteries connection. It is possible to fully charge and buffer the batteries and ensure power supply status monitoring of the control panel remaining modules. The maximum number of MZU-60 modules in the control panel is 4 (4 x 16 A = 64 A).

  • Page 41: Basic Power Supply

    IK-E283-001E 5.7.1. Basic power supply Basic power supply of the control panel is provided by the mains of 230 V/50 Hz. The voltage alteration within + 10 % and -15 % does not affect the control panel functioning. Simultaneous power supply of the control panel and buffering, or the module MZU-60 battery cluster charging is ensured by the internal power supply units generating the voltage adjusted by the MZU-60 modules depending on the secondary battery voltage level.

  • Page 42: Pkuz Power Supply Fault Relay

    IK-E283-001E automatic start takes place) pressing the AKU push button available on the MZU-60 module. Recurrence of the basic power supply results in automatic actuation of the modules powered by the MZU-60 module. Note – Installation, operation and utilisation of batteries should be carried out in accordance with the battery producer’s guidelines.
  • Page 43 IK-E283-001E the events list printout the modules software version readout, including: saving to a PDF file software version printout setting and reading the control panel system date and time using the software context help. The UCS control panel is connected with the PC via a USB port. For the control panel – computer connection it is recommended to use a USB cable with A plug at one end and B plug at the other.
  • Page 44 IK-E283-001E Fig. 6.1 Control panel modules configuration 6.1. MGS-60 module configuration In the MGS-60 module the following options can be configured and programmed (table 6.1): an external alarm input, the PKA alarm relay, weather automation (rain/wind sensor), the manner of the MGL-60 modules powering (which module MZU-60 is used to power a given MGL-60 module), the optical signalisation manner of in the smoke exhaust button connected to the MGL-60 no 1 (MGS-60).
  • Page 45 IK-E283-001E Alarm relay – Top time HH:MM:SS Alarm relay activation delay time Rain/wind sensor signal Wether automation active/inactive MGL-60 No. 1 power supply from MGL No. 1 power supply - MZU No. 0 – 4 MZU-60 module No. Table 6.1. continued Pos.
  • Page 46 IK-E283-001E 6.2. MGL-60 module configuration The following options are configurable and programmable in the MGL-60 module (table 6.2): an LD conventional detection line, the PO-6x manual smoke exhaust push button, an output to fire protecting devices with terminals, air venting. Table 6.2.
  • Page 47 2 – Alarm Alarm from external system, e.g. IGNIS 1000 - external output – Alarm – POLON Command from MASTER POLON 4000/6000 4000/6000 system system 4 – Alarm At least 1 MGL zone Group output - ‘union’ of MGL zones in alarm mode –...
  • Page 48 IK-E283-001E - T3 time Group output Numer of controlling impulses of T2 and T2 0 – n times for output group operation mode 3 - numer of impulses Active/inactive Group output Monitoring of status of limiting switches of - numer of limiting fire-fighting devices controlled by group switches output...
  • Page 49 IK-E283-001E MGL zone No. 2 and 5: MGL zone No. 3 No – lack MGL zone No. 4 General alarm – alarm from LDK or PO-6x MGL zone No. 5 LDK –alarm from LDK only MGL zone No. 6 PO-6x – alarm from PO-6x only MGL zone No.
  • Page 50 - general of UCS 2 – Alarm Alarm from external system, e.g. IGNIS 1000 - external input PK1 relay 3 – Alarm – POLON 4000 Command from MASTER POLON - activation criterion system 4000 system 4 – Alarm At least 1 MGL zone - ‘union’...
  • Page 51 Pos. Parameter/Function Setting/Value Description/Remarks 0 – Lack Inactive relay 1 – Alarm Any alarm in UCS, including one from POLON 4000/6000 system - general of UCS 2 – Alarm Alarm from external system, e.g. IGNIS 1000 - external input PK2 relay –...
  • Page 52 IK-E283-001E Number of controlling impulses of PK2 relay 0 – n T2 and T2 times for output group - number of impulses operation mode 4 PK2 Inactive LK1 line disconnected LK1 monitoring line Active relay actuation - operation mode Actuation monitoring monitoring Time counted from PK1 relay LK1 monitoring line...
  • Page 53 IK-E283-001E Pos. Parameter/Function Setting/Value Description/Remarks Zones for PK2 relay activation PK2 – MGL No. 1 zone criteria 4 and 5: PK2 – MGL No. 2 zone No – lack PK2 – MGL No. 3 zone General alarm – alarm from LDK or PK2 –...
  • Page 54 Description/Remarks 0 – Lack Inactive relay 1 – General alarm Any alarm in UCS, including one of UCS from POLON 4000/6000 system 2 – Alarm Alarm from external system, e.g. IGNIS 1000 - external input PK1 relay 3 – Alarm – POLON...
  • Page 55 0 – Lack Inactive relay 1 – General alarm Jakikolwiek alarm w UCS, również of UCS z systemu POLON 4000/6000 2 – Alarm Alarm z systemu zewnętrznego np. IGNIS 1000 - external input PK2 relay 3 – Alarm – POLON Rozkaz z systemu nadrzędnego...
  • Page 56 IK-E283-001E PK2 relay HH:MM:SS PK2 activation time (Fig.6.7.1) - T2 time PK2 relay activation break time HH:MM:SS (Fig.6.7.1) - T3 time Table 6.4 continued Pos. Parameter/Function Setting/Value Description/Remarks Liczba impulsów sterujących PK2 relay 0 – n o czasach T2 i T3 dla trybu pracy 4 - number of impulses PK1 relay Active/inactive kontrola ciągłości...
  • Page 57 IK-E283-001E Czas, po którym od momentu wysterowania przekaźnika LK2 monitoring line następuje kontrola stanu wejścia HH:MM:SS linii kontrolnej LK2 (Fig.6.7.2) dla - Tk2 time trybu pracy – kontrola zadziałania PK1 – MGL No. 1 zone Strefy dla kryterium wysterowania przekaźnika PK1 4 i 5: PK1 –...

  • Page 58: Activations Time Dependences

    IK-E283-001E Active/inactive Module declaration MKA-60 module 6.6. MZU-60 module configuration Table 6.6. MZU-60 module parameters configuration Pos. Parameter/Function Setting/Value Description/Remarks Active/inactive Module declaration MZU-60 module 6.7. Activations time dependences While configuring and programming particular modules, the available operation modes, activations variants and criteria, are time dependant.

  • Page 59: Faults

    IK-E283-001E Fig. 6.7.3 Air venting 7. FAULTS, EVENTS JOURNAL, SYSTEM TIME, SOFTWARE VERSIONS, HELP All UCS 6000 circuits are under monitoring. Every fault is reported and recorded in the events journal. The journal capacity amounts to 1,000 events. Once this number is exceeded, the oldest events are overwritten by the new ones.

  • Page 60: Events Journal

    IK-E283-001E Fig. 7.1 Lista uszkodzeń centrali UCS 6000 7.2. Events journal The events journal is accessible after choosing the icon: The events journal window:...

  • Page 61: System Time

    IK-E283-001E Fig. 7.2. Pamiętnik zdarzeń centrali UCS 6000 Active filters – facilitates filtering the table presenting the uploaded events. The filter is active after selecting a relevant check box. Filters: Time range – filtering events depending on their time of occurrence. Name of event –...

  • Page 62: Software Versions

    IK-E283-001E Computer clock Read date & time Send date & time to control date & time panel Fig. 7.3 Sposób konfiguracji daty i czasu systemowego centrali 7.4. Software versions In order to read the software version, it is necessary to choose the icon: The window of particular module software versions will appear: Fig.

  • Page 63: Help

    IK-E283-001E 7.5. Help Pressing the push button activates the UCSKonfigurator application help module. This module provides information how to operate the UCSKonfigurator application as well as the information how to configure the control panel.

  • Page 64: Installation

    IK-E283-001E INSTALLATION 8.1. Control panel mounting Depending on the case type, the UCS 6000 control panel: should be mounted on the wall with three M5 bolts and expansion anchor bolts of the diameter at min. 8 mm – case up to 16 A (fig. 8.1.1), should be placed on a stable ground next to the wall and mounted to it;...

  • Page 65: Input And Output Circuits Connecting Terminals

    IK-E283-001E Fig. 8.1.2 UCS control panel (case from 32 A to 64 A) fastening 8.2. Input and output circuits connecting terminals The control panels modules are fitted with a set of terminals designed for connection of external low-voltage installation wirings (or high-voltage – MPW-60) and power supply. The installation wirings can be introduced into the control panel from a flush mounted or surface mounted wiring.

  • Page 66: Operation And Maintenance

    IK-E283-001E Reserve power supply The battery connection is executed through the terminals marked ‘- AKU +’. The battery positive wire is protected by an automotive fuse (19 mm) of the value specified in point 9.1. 9. OPERATION AND MAINTENANCE 9.1. Proper usage guidelines The control panel unfailing operation depends on proper working conditions, power supply voltage, state of the batteries and periodical inspections.

  • Page 67: Periodical Inspection And Maintenance Rules

    IK-E283-001E F6: 10 A (240 W power pack) type: automotive fuse 19 mm 10A - red F6: 20 A (500 W power pack) type: automotive fuse 19 mm 20A - yellow 9.2. Periodical inspection and maintenance rules The UCS 6000 control panel periodical inspection should be carried out at least once a year according to p.

  • Page 68: Transporting

    IK-E283-001E 10.3. Transporting The control panel should be carried in the packing pursuant to p. 10.1. in closed transport means. Attention should be paid to the transportation guidelines specified on the packaging. The control panel should be protected against rapid shocks and temperature of the environment exceeding the range - 25 °C to + 55 °C.
  • Page 69 IK-E283-001E It is recommended to check and possibly set the current data and time and clear the events memory once the system has been started. The works are deemed completed if the above checklists have been executed and no malfunctions have been reported of any devices of the system and of the control panel in a quiescent mode (no fault signals).

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