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Summary of Contents for Eaton EBC-S
- Page 1 USER’S AND INSTALLATION GUIDE Eaton Small External Battery Cabinet (EBC-S) and Large External Battery Cabinet (EBC-L) P-164000504...
- Page 2 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Eaton Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.
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Page 3: Table Of Contents
Recycling the used UPS or batteries ..........30 Maintenance training ................ 32 Technical data ....................33 Directives and standards ..............33 Battery specification ................. 34 Environmental specifications ............34 © Eaton Corporation plc 2015. All rights reserved. Revision: 002 4 (37) Document ID: P-164000504... - Page 4 User’s and Installation Guide and Large External Battery Cabinet (EBC-L) Warranty ......................35 General .................... 35 Whom to contact in case of Warranty ..........36 © Eaton Corporation plc 2015. All rights reserved. Revision: 002 5 (37) Document ID: P-164000504...
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Page 5: How To Read This Manual
Explosion and fire General warning symbol hazard Electrical hazard Corrosive hazard Battery hazard © Eaton Corporation plc 2015. All rights reserved. Revision: 002 6 (37) Document ID: P-164000504... -
Page 6: Prohibited Action Symbols
• Italic type highlights notes and new terms when they are defined. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 7 (37) Document ID: P-164000504... -
Page 7: Safety Instructions
DANGER Operations inside the battery cabinet must be performed by a service engineer from the manufacturer or from an agent authorized by the manufacturer. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 8 (37) Document ID: P-164000504... - Page 8 IMPORTANT: The battery may consist of multiple parallel strings. Make sure that you disconnect all strings before installation. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 9 (37) Document ID: P-164000504...
- Page 9 Keep the surroundings of the battery cabinet uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 10 (37) Document ID: P-164000504...
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Page 10: Audience
• LV Directive (Safety) 2006/95/EC Declarations of conformity with UPS harmonized standards and directives EN 62040-1 (Safety) is available at www.eaton.eu or by contacting your nearest Eaton office or authorized partner. User precautions The only permitted user operation is to turn the battery circuit breaker on or off. -
Page 11: Environment
Ensure the necessary air flow rate for the ventilation of the battery cabinet location. Ensure adequate air ventilation to locations where batteries or battery cabinets are. For the EBC-S, the minimum ventilation air flow per battery cabinet is 6.2 m /hour and the minimum free area of opening for inlet and outlet is 174 cm when natural ventilation is used. -
Page 12: Symbols On The Ups And Accessories
This symbol indicates that you must not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling / reuse or hazardous waste center. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 13 (37) Document ID: P-164000504... -
Page 13: Warning Labels And Notices In Rooms
NOTE: For more information about the installation space, safe operation and working, see IEC 62485-2: Safety requirements for secondary batteries and battery installations. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 14 (37) Document ID: P-164000504... -
Page 14: Installation
Power and control wiring for EBC-S and EBC-L are supplied with the cabinets. For EBC-L, the length of the supplied wiring is 4.0 m. For EBC-S, the length of the supplied wiring is 3.0 m. The battery cabinet © Eaton Corporation plc 2015. All rights reserved. - Page 15 There is one cable entry in the top-right corner of the back wall of the battery cabinet. For more information on connecting external battery cabinets to UPS, refer to 93PS UPS 8-40 kW User’s and Installation Guide. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 16 (37) Document ID: P-164000504...
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Page 16: Installation Checklist
(OPTIONAL) Accessories are mounted in their installed locations and their wiring is terminated inside the UPS cabinet. Start-up and operational checks are performed by an authorized Eaton Customer Service Engineer. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 17 (37) Document ID: P-164000504... -
Page 17: Installation Considerations
Allow clearance in front and rear of each cabinet for proper air circulation. The clearance required around the battery cabinet is shown in Table 1. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 18 (37) - Page 18 From the side of the cabinet Figure 3. Battery cabinet clearances. See Table 1. • X = clearance at the back of the EBC-S and EBC-L The following molded case circuit breakers (MCCB's) are used in the external battery cabinets:...
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Page 19: Unpacking And Unloading The Ebc
Insert the forks of the forklift between the skids on the bottom of the unit. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 20 (37) Document ID: P-164000504... - Page 20 4. Place the ramp on the floor and attach it to the pallet with nails or screws so that it can be safely used for wheeling the cabinet off the pallet. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 21 (37) Document ID: P-164000504...
- Page 21 Note that the cabinet is heavy. Make sure that you have enough manpower to handle and support the unit while rolling it off the pallet. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 22 (37) Document ID: P-164000504...
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Page 22: Installing The Ebc
Make sure that the UPS with internal batteries uses 32 battery blocks per string. External battery strings must also contain 32 battery blocks per string. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 23 (37) Document ID: P-164000504... - Page 23 See Figure 4 for terminals and Figure 5 for power cable and battery shunt trip cable terminations. Figure 4. TB1 and TB2 terminals Terminal TB1 Terminal TB2 © Eaton Corporation plc 2015. All rights reserved. Revision: 002 24 (37) Document ID: P-164000504...
- Page 24 UPS +24V, battery shunt trip cable Power cable + from another EBC if daisy- Power cable + chained Power cable – Power cable – © Eaton Corporation plc 2015. All rights reserved. Revision: 002 25 (37) Document ID: P-164000504...
- Page 25 2. Open the screws and remove the front panel. EBC-S EBC-L 3. Route the signal wires (1) and power cables (2) through the gland plate. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 26 (37) Document ID: P-164000504...
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Page 26: Installation Compatibility Of The Ebcs
TB2 terminals. Installation compatibility of the EBCs EBC-S and EBC-L are fully compatible with the Eaton 93PS UPS product line. Other UPSs may not be fully compatible with the external battery cabinets. Refer to the UPS for the requirements for the external battery supply. -
Page 27: Maintenance
Eaton. Since each battery string is an energy source in itself, opening the battery circuit breaker does not de-energize the voltage within the battery string. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 28 (37) Document ID: P-164000504... -
Page 28: Performing Preventive Maintenance
4.2.1 Periodic maintenance Inspect the UPS periodically to determine if components, wiring, and connections exhibit evidence of overheating. Pay particular attention to bolted connections. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 29 (37) Document ID: P-164000504... -
Page 29: Annual Maintenance
Do not discard waste electrical or electronic equipment in the trash. For proper disposal, contact your local collecting/recycling/reuse or hazardous waste center and follow the local legislation. The following symbols indicate a product requiring special handling: © Eaton Corporation plc 2015. All rights reserved. Revision: 002 30 (37) Document ID: P-164000504... - Page 30 Figure 7. WEEE symbol Figure 8. Recycling batteries symbol When handling waste from electrical and electronic equipment, use proper local collecting centers that meet local legislation. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 31 (37) Document ID: P-164000504...
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Page 31: Maintenance Training
Maintenance training For more information about training and other services, contact your Eaton representative. © Eaton Corporation plc 2015. All rights reserved. Revision: 002 32 (37) Document ID: P-164000504... -
Page 32: Technical Data
Eaton Small External Battery Cabinet (EBC-S) User’s and Installation Guide and Large External Battery Cabinet (EBC-L) Technical data For a complete technical specification, contact your Eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. Directives and standards... -
Page 33: Battery Specification
From 0 °C to +40 °C Ambient operating temperature range From +20 °C to +25 °C Recommended operating temperature range 5 to 95%, no condensation allowed Relative humidity range © Eaton Corporation plc 2015. All rights reserved. Revision: 002 34 (37) Document ID: P-164000504... - Page 34 The warranty is only valid if the installation inspection and initial startup of the UPS unit is carried out by a service engineer approved by Eaton. Service and maintenance of the UPS shall also be performed only by a service engineer approved by Eaton.
- Page 35 Purchase order number and purchase order date • Installation date • Serial number and part number of the unit (information available on the unit's label) © Eaton Corporation plc 2015. All rights reserved. Revision: 002 36 (37) Document ID: P-164000504...
- Page 37 Eaton Power Quality Oy Koskelontie 13 FI-02920 Espoo Finland www.eaton.eu...
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