KBL megaSun 6900 a deluxe Assembly Instructions Manual
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KBL megaSun 6900 a deluxe Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS

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  • Page 1 ASSEMBLY INSTRUCTIONS...
  • Page 3 Technical equipment and versions of the devices are in accordance with the legal prescriptions of the respective country of destination. Export to the USA and Canada of the KBL products, listed in this guide, or operation of the systems in these countries, are not permitted. KBL does not accept any manufacturers liability in case this direction is not adhered to.

  • Page 4: Table Of Contents

    Contents 1. General information .......... 5 6.4 Level adjustment studio music signal ..41 6.5 Connecting the external timer ..... 41 1.1 About these instructions ....... 5 6.6 aquaCool and Aroma connections ....42 1.2 Safety signs ........... 5 6.7 Initial operation ..........42 1.3 Signal words ..........

  • Page 5: General Information

    1. General information 1.1 About these instructions This symbol indicates that damages This manual is intended for use by may occur at the tanning device, at the • trained and authorised personnel having received material or at the environment. safety-related instruction. Danger due to leakages.

  • Page 6: Transport By Forklift Truck

    1.4 Transport by forklift truck WARNING Overturning load Danger of being crushed by heavy parts of the equipment. • Keep the safety distance to the trans- port machine. • Do not walk under the load. • Wear safety shoes. During transport the tanning device may be damaged when using forklift forks that are too short.

  • Page 7: Safety Notes

    2. Safety notes 2.1 General safety advice • Before carrying out any work, the tanning device must be disconnected from the mains voltage. • Follow all instructions given in this manual and all other documents enclosed with the tanning device. DANGER In addition, observe all relevant statutory provi- Live parts...

  • Page 8: Installation Site & Dimensions

    Installation site & Dimensions 3.2 Distances In dry rooms (booths) with suffi cient airing. • Even fl oor with suffi cient load capacity • Relative humidity: ≤ 70 % • Room temperature ≤ 30 • Minimal room height 2400 mm See also chapter technical data in the operating instructions.

  • Page 9: Disassembly

    4. Disassembly 4.1 Tools and aids The disassembly and assembly steps of the tanning device are described in the chapters that follow. The tools and hardware required to correctly and Cutter knife safely perform these steps are shown at the begin- ISK screw driver (SW 4 / 60 mm) ning of each chapter.

  • Page 10: Preparation

    4.2.2 OPEN THE BENCH 4.3 Preparation 4.3.1 OPEN CANOPY PANE Attention Prevent the canopy pane from falling down when opening it! • Open the middle pane lock at last Ⓑ. Attention The bench and the bench pane can be damaged when it is opened incorrectly. 4.3.2 LOOSEN CONTROL PANEL CABLE •...
  • Page 11 4.3.3 FIX CONTROL PANEL CABLE, 4.3.5 OPEN BENCH PANE by clamping it behind the air nozzle as seen in the • Hold the bench pane in the middle of the front edge ⑤ and lift it. fi gure. • Lock it in place using the lateral snap braces ⑥. ⑤...

  • Page 12: Remove Bench Pane

    4.4 Remove bench pane 4.4.1 LOOSEN BENCH PANE • Lift the bench pane in the middle ⑧ (second per- son) and unscrew the bottom bolt ⑨ (M6x8) of the left and right snap brace. Remove the bolt and the ⑪ washer ⑩.

  • Page 13: Remove Front Panel

    • Move the complete bench pane slightly to the left • Transport the bench pane to the installation site so that the right pin is also free. and set it down safely on protective padding. 4.5 Remove front panel 4.5.1 INSTALL CANOPY PANE (TEMPORARILY) Safety measures to protect the tube 4.4.3 LIFT OUT BENCH PANE section of the canopy.
  • Page 14 4.5.5 DISCONNECT CAN-BLUETOOTH-AUDIO 4.5.6 LOOSEN FRONT PANEL MODUL • Two screws (M6x12) per side. • Disconnect all cables from the module. • Pull through the opening in the front panel. • In 7908 devices the cable of the deco- rative lighting of the center plate (D14) must in addition be disconnected before the front panel is lifted out.

  • Page 15: Remove Bottom Components

    4.5.7 LIFT OUT FRONT PANEL • Unscrew bottom fastener of the aquaCool unit. • Lift out front panel (second person required). • Unscrew the cover of the aquaCool canister and remove the canister. • Transport it to the installation site and set it down safely on protective padding.
  • Page 16 4.6.2 REMOVE AQUACOOL UNIT 4.6.3 REMOVE ELECTRONIC BOX • Loosen the cable harness (D10/D11) on the left • Disconnect all connectors routed in the rear wall on foot and pull it out of the opening. the left-hand side of the electronic box. •...
  • Page 17 • Disconnect the cable for the channel selection in • Disconnect the mains cable on the bottom of the the electronics tray. electronic box. • Follow the connection diagram during installation! 4 3 1 2 6 5 • Follow the connection diagram during installation! •...
  • Page 18 • Disconnect the main fan plug (X16). • Disconnect plug connectors on the right-hand side. Position: On the left-hand side of the fan in the rear • X21 (air conditioner) area. • X25 (right-hand radial fan) • Disconnect cable XM (power supply unit / bass box). •...

  • Page 19: Remove The Bench

    4.6.4 REMOVE AIR CONDITIONER • Place the loose cable harness together with the condensate pump ⑮ and the condensate canister • Pull the air conditioner out of the connection cone, ⑭ in the electronic box. lift it out towards the front and transport together with the condensate tray to the installation site.
  • Page 20 4.7.3 LOOSEN THE BENCH • Follow the connection diagram on the • Slide the bench pane pilot pin ⑫ approximately rear wall during installation! 30cm to the right. ⑫ 4.7.2 REMOVE BENCH DAMPERS • Lift the bench in the middle (second person) and remove the top locking pin of the two dampers (left/right).
  • Page 21 4.7.4 LIFT OUT THE BENCH • Lift the bench on the front edge on both sides at the same time (second person) about 5–10 cm and pull out towards the front. • Transport the bench to the installation site and put it down on the waiting padding.

  • Page 22: Remove Canopy

    4.8 Remove canopy   3 4.8.1 REMOVE EXTERNAL CONTROL PANEL STANDARD CONTROL PANEL • Press the control panel down lightly with your fi n- gers Ⓐ and then tilt the upper edge forward Ⓑ. Ⓐ Ⓐ Ⓑ • Disconnect connectors 2x CAN, 1x USB and remove the control panel.
  • Page 23 4.8.2 REMOVE FRONT PLASTIC CLADDING • Open the canopy and evenly press the front edge • Disconnect the two plug connectors D1/D2 in the of the cladding on both sides a little bit upwards. control panel tray. • Loosen three M6x16 countersunk screws each on •...
  • Page 24 4.8.3 RELEASE TENSION ON THE CANOPY • Take both steel ropes of the canopy lifting mecha- nism off the guide pulleys. CAUTION • Components are under spring tension Risk of injury by the canopy dropping down when releasing the tension of the canopy lifting mechanism.
  • Page 25 • Have two people to lift the cladding out of the rear • Loosen the four knurled-head screws and fold the guide slot. sealing rubber onto the rear wall. • Then lift it off the two bolts of the knurled-head screws (only 7908).
  • Page 26 4.8.6 LOOSEN THE CANOPY • Push the canopy brake cylinder together. • Stick both ropes (left/right) of the canopy lifting mechanism for safety through the bracket of the side canopy end caps. 4.8.7 LIFT OFF THE CANOPY • Place two trolleys in position in front of the pallet. •...
  • Page 27 • Careful set it down on the two trolleys on the rear Be careful when transporting and setting aluminum profi le. Attention -> keep the distance to the canopy down. the ground. • Distance to ground at least 30cm. The end stops may not touch the ground.

  • Page 28: Remove The Feet

    4.9 Remove the feet 4.9.2 REMOVE RIGHT FOOT OF THE DEVICE • Loosen wiring harness. • Loosen inside screws 6 x (PH2) • Loosen outside screws 2 x M8. 4.9.1 REMOVE LEFT FOOT OF THE DEVICE • Loosen inside screws 4 x (PH2) •...
  • Page 29 4.10.2 LOOSEN SAFETY MECHANISMS The rear wall can be lifted onto the trol- • Remove rear wall locking screws (PH2) one each ley by 2 people. When the rear wall has side (left/right). to be transported over a longer distance and/or up stairs, it must be done by at least 3 people.

  • Page 30: Assembly

    5. Assembly 5.2.2 INSTALL BASS BOX IN THE RIGHT-HAND FOOT OF THE TANNING DEVICE Assembly basically follows the disas- INSTALL THE BASS BOX sembly steps in reverse order. • Unscrew cover plate (8x 4,2x9,5 - PH2). Deviations are explained in this chapter. When installing illuminated decorative parts, make sure that the connection cable of the LED strips do not form...
  • Page 31 POWER SUPPLY - PREPARING FOR OPERATION CONNECTING CABLES • Disconnect the power supply from the transport • Pull the cables through the opening in the right position (1x PH2) foot part. • X24 (shoulder tanner) • D12/D13 decorative lighting shoulder/foot •...

  • Page 32: Assemble The Feet Of The Tanning Device

    5.3.2 SCREW ON THE FEET • Attach cover plate. Similar to disassembling steps (4.9). • When attaching the screw, the foot must be lifted slightly at the rear. 5.3 Assemble the feet of the tanning device 5.3.1 FASTEN SPACER PLATES 5.4 Install canopy ⑯...
  • Page 33 5.4.4 INSTALL REAR PLASTIC CLADDING 5.4.6 FASTEN EXHAUST AIR VENT Similar to disassembling step (4.8.4). • Fasten exhaust air vent (4x M6 x 16 - PH2). Remove all protective fi lm! 5.4.5 FASTEN GUIDE PLATES • The two guide plates are fastened outside to a box with attachments.

  • Page 34: Install Bottom Components

    5.4.9 PUT ON LOOSELY - FRONT PLASTIC 5.5.2 FASTEN ELECTRONIC BOX CLADDING Similar to disassembling step (4.6.1). Similar to disassembling step (4.8.2). 5.5.3 INSTALL ELECTRONIC BOX Remove all protective fi lm! Similar to disassembling step (4.6.3). 5.5.4 INSTALL AQUACOOL UNIT 5.4.10 ESTABLISH CONNECTIONS D1/D2 Similar to disassembling step (4.6.2).

  • Page 35: Install The Bench

    5.6 Install the bench 5.8 Install bench pane   3 Remove protective fi lm on the bottom! 5.6.1 REMOVE CANOPY PANE • Lift out canopy panel (temporarily). Similar to dis- • The fi lm on the top stays on until after assembling step (4.3.4).

  • Page 36: Attach Canopy End Caps

    5.9 Attach canopy end caps 5.10 Fine adjustment of the canopy drive 5.9.1 OPEN CANOPY PANE Attention 5.9.2 FASTEN CANOPY END CAPS Adjust the canopy drive only at the lower • Unpack both canopy end caps (left/right) from springs! the box. •...

  • Page 37: Attach Hinge Caps

    5.11 Attach hinge caps 5.12.2 FASTEN SHOULDER TANNER / SHOULDER PIECE Shoulder tanners or shoulder piece: • Carefully insert into the gap between bench and 5.11.1 CLOSE THE BENCH rear wall. 5.11.2 OPEN THE SIDE PANE Attention Do not tilt! Component can be damaged. 5.11.3 FASTEN HINGE CAPS •...

  • Page 38: Attach Left Shoulder Piece

    • Connect the audio cables. Adjustment options: • Right/left offset – to be done via the front plate. Grab hold of the top of the plate and using physical strength carefully jerk it in the required direction to move it sideways. 5.13 Attach left shoulder piece •...

  • Page 39: Install Foot Cladding

    5.16 Install foot cladding • Unscrew clamping screw. On both sides (left/right): • Connect decorative lighting plug on foot Ⓒ. • Slide foot cladding from the top over the retain- ing lugs. • Insert side plate. Ⓒ • Fasten clamping screw. Attention Do not pinch cables! A s s e m b l y I n s t r u c t i o n s | 6808 /7908...

  • Page 40: Connections & Initial Operation

    III. A residual current-operated circuit breaker (RCD) with short time delay is absolutely required. KBL AG recommends the following type: KBL 3200 0770 00 (type (Typ ABB F 204 A - 40//0,03 AP-R).

  • Page 41: Level Adjustment Studio Music Signal

    6.3 Connecting the channel 6.4 Level adjustment studio selection music signal The following diagrams show the wiring of the chan- The voice / audio system components are built in the nel selection on the audio equipment’s side, for pulse middle of the bench part (vacuum housing) of the coding as well as for BCD coding.

  • Page 42: Aquacool And Aroma Connections

    6.6 aquaCool and Aroma AROMA The Aroma box is attached within the aquaCool box connections and equipped with three hose connections, one for AQUACOOL ⑤  the compressed-air supply and two leading to the The aquaCool box is equipped with a liquid- ⑥...
  • Page 44 Ringstraße 24-26 56307 Dernbach / Germany fon: +49 (0) 26 89.94 26-0 fax: +49 (0) 26 89.94 26-66 mail: megaSun@kbl.de www.megaSun.de...

This manual is also suitable for:

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