CommScope OmniReach Mini FDH 3000 User Manual
CommScope OmniReach Mini FDH 3000 User Manual

CommScope OmniReach Mini FDH 3000 User Manual

Indoor/outdoor cabinet
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OmniReach
®
Mini FDH 3000
Indoor/Outdoor Cabinet
User Manual
www.commscope.com
1713535 Rev E
24207-A
ADCP-96-167
Issue 5, July 2016

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Summary of Contents for CommScope OmniReach Mini FDH 3000

  • Page 1 OmniReach ® Mini FDH 3000 Indoor/Outdoor Cabinet User Manual ADCP-96-167 Issue 5, July 2016 24207-A www.commscope.com 1713535 Rev E...
  • Page 2 Contents herein are current as of the date of publication. CommScope reserves the right to change the contents without prior notice. In no event shall CommScope Inc. be liable for any damages resulting from loss of data, loss of use, or loss of profits and CommScope Inc.
  • Page 3: Table Of Contents

    Installing a Splitter Module in the Splitter Compartment ........57 Page iii © 2016, CommScope, Inc.
  • Page 4 TECHNICAL ASSISTANCE ..............76 Page iv © 2016, CommScope, Inc.
  • Page 5: About This Manual

    ADCP-96-167 • Issue 5 • July 2016 • Preface ABOUT THIS MANUAL This publication describes the OmniReach Mini FDH 3000 Indoor/Outdoor Cabinet. Also included are procedures for mounting the cabinet, installing additional splitter modules, installing additional connector panels, storing the splitter output fibers, connecting the splitter output fibers to the distribution fibers, and replacing damaged components.
  • Page 6: Standards Certification

    The acronyms and abbreviations used in this manual are detailed in the following list: American Wire Gauge Centigrade Fahrenheit Fiber Distribution Hub FTTP Fiber To The Premises Inside Diameter Outside Plant Plug and Play Reduced Bend Radius Return Material Authorization Page vi © 2016, CommScope, Inc.
  • Page 7: Description

    ADCP-96-167 • Issue 5 • July 2016 1 DESCRIPTION This section provides a description of the OmniReach Mini FDH 3000 Indoor/Outdoor Cabinet plus the cabinet specifications. Mini FDH 3000 Cabinet The mini FDH 3000 cabinet is a secure, above-ground, indoor/outdoor fiber optic distribution cabinet that is designed to hold the splitters, adapters, and splice trays required for Fiber To The Premises (FTTP) network applications.
  • Page 8 Depending on the options selected and the number of terminations, up to nine 8-fiber or six 12-fiber female MPO connectors (with adapters) are provided for terminating the distribution cables. Page 2 © 2016, CommScope, Inc.
  • Page 9 72 bulkhead adapters. The cabinet may be configured with SC/APC connectors/ adapters. Storage Panel – Provides a temporary “parking lot” for unused splitter output fibers. Each splitter module comes with a connector pack that mounts in the storage panel. Page 3 © 2016, CommScope, Inc.
  • Page 10 (12-fibers). Distribution MPO Connectors – Provide a means for connecting pre-terminated distribution cables (terminated with male MPO connectors) to the distribution pigtail assemblies. Page 4 © 2016, CommScope, Inc.
  • Page 11 Splitter compartment splitter capacity 4 splitters Splitter compartment feeder input 8 adapters capacity Storage panel capacity 32 connectors Splitter Modules Splitter module input and output pig- Reduced bend radius fiber terminated with SC/APC tails connectors Page 5 © 2016, CommScope, Inc.
  • Page 12 14.1 dB with APC 1 x 16 17.3 dB with APC 1 x 32 21 dB with APC 1 x 64 14.7 dB with APC 2 x 16 18 with APC 2 x 32 Page 6 © 2016, CommScope, Inc.
  • Page 13 19.0 IN FRONT VIEW VIEW (48.3 CM) 13 IN 6.63 IN (33.0 CM) (16.8 CM) TOP VIEW 11.21 IN (28.47 CM) º 25.46 IN (64.67 CM) 24212-B Figure 4. Mini FDH 3000 Indoor/Outdoor Cabinet Dimensions Page 7 © 2016, CommScope, Inc.
  • Page 14: Before Starting The Installation

    2. Open the cabinet door (requires 216B key tool) and check for missing ship-along parts (see installation drawing included with cabinet) or broken parts. If there are damages, contact CommScope (see Section 12) for an RMA (Return Material Authorization) and to reorder if replacement is required.
  • Page 15: Cabinet Installation Hardware

    Grommet (0.5 ID) 2 (all-splice cabinets) 1 (splice/MPO cabinets) Grommet (0.6 ID) 2 (all-splice cabinets) 1 (splice/MPO cabinets) Grommet (0.7 ID) 2 (all-splice cabinets) 1 (splice/MPO cabinets) Hose clamp 2 (all-splice cabinets) 1 (splice/MPO cabinets) Page 9 © 2016, CommScope, Inc.
  • Page 16: Grounding The Cabinet And Osp Cables

    It is the installer’s responsibility to ensure that all cables and external components used in the installation are also appropriate for the environment and will meet any standards requirements (including grounding, flammability, temperature, humidity, corrosion, etc.) that may apply. Page 10 © 2016, CommScope, Inc.
  • Page 17: Craft Requirements

    Cabinet Mounting The next two sections provide instructions for the mounting the cabinet on either a utility pole or a wall. Use whichever procedure is appropriate for the installation. Page 11 © 2016, CommScope, Inc.
  • Page 18: Mounting The Cabinet On A Wooden Utility Pole

    3. Drill a 9/32-inch hole in the pole at each of the locations marked in step 2. 4. Secure the mounting bracket to the pole using the two 3/8-inch x 2-inch lag screws. Tighten lag screws securely. Page 12 © 2016, CommScope, Inc.
  • Page 19 If the utility pole is in poor condition, it is recommended that in addition to the lag screws, a 1/2-inch threaded rod or through-bolt be used to secure the mounting bracket to the pole. Refer to Figure 7 for the recommended installation procedure. Page 13 © 2016, CommScope, Inc.
  • Page 20 7. Tighten the partially installed cap screw at the bottom of the cabinet using the 216B key tool. Note: A cup washer is included with the cap screw to provide tamper resistance. Page 14 © 2016, CommScope, Inc.
  • Page 21: Grounding Wire Connection To Cabinet

    Grounding Wire Connection To Cabinet Use the following procedure to connect the grounding wire to the cabinet: 1. Locate the cabinet grounding lug which is mounted on the underside of the cabinet as shown in Figure Page 15 © 2016, CommScope, Inc.
  • Page 22 5. Cut the grounding wire to length and connect it to the earth ground source as specified by local code or practice. Warning: Failure to properly tighten the screw on the grounding lug could result in improper grounding of the cabinet and result in performance or safety issues. Page 16 © 2016, CommScope, Inc.
  • Page 23: Mounting The Cabinet On A Wall

    3. Using the mounting bracket as a guide, mark the location of the bracket mounting holes on the plywood backer. 4. Drill a 3/32-inch pilot hole in the backer board at each of the locations marked in step 3. Page 17 © 2016, CommScope, Inc.
  • Page 24 8. Securely tighten the partially installed cap screw at the bottom of the cabinet using the 216B key tool. Note: A cup washer is included with the cap screw to provide tamper resistance. Page 18 © 2016, CommScope, Inc.
  • Page 25: Masonry Wall Mounting Procedure

    • 3/8-inch x 1-1/2 inch hex head capscrew (2) • 3/8-inch flat washer (2) • 3/8-inch lock washer (2) • Drill • 5/8-inch masonry drill bit (check hole size with concrete anchor manufacturer) • 9/16-inch wrench • 216B key tool (accessory) Page 19 © 2016, CommScope, Inc.
  • Page 26 11) fits into the two slots at the top of the mounting bracket. The partially installed cap screw at the bottom of the mounting bracket fits into the slotted tab at the bottom of the cabinet. Page 20 © 2016, CommScope, Inc.
  • Page 27: Grounding Wire Connection To Cabinet

    4. Route the free end of the grounding wire to an approved earth ground source. 5. Cut the grounding wire to length and connect it to the earth ground source as specified by local code or practice. Page 21 © 2016, CommScope, Inc.
  • Page 28 ADCP-96-167 • Issue 5 • July 2016 Warning: Failure to properly tighten the screw on the grounding lug could result in improper grounding of the cabinet and result in performance or safety issues. Page 22 © 2016, CommScope, Inc.
  • Page 29: Installing Feeder Cables That Require Splicing

    Note: The compression fitting provided with the cabinet can be used with feeder cables that are 0.35 to 0.63 inches in diameter. Compression fitting kits are available separately for cables with the following outside diameters: 0.27 – 0.47, 0.51 – 0.71, and 0.71 – 0.98 inches. Page 23 © 2016, CommScope, Inc.
  • Page 30 11. If the feeder cable is an OSP cable, or an IFC cable with a central strength member, install a hose clamp (shipped with loose parts) over the end of the cable as shown in Figure Page 24 © 2016, CommScope, Inc.
  • Page 31 If installing cable with a stranded fiberglass sheath (b), gather the sheath together, place it alongside the mounting Page 25 © 2016, CommScope, Inc.
  • Page 32: Grounding Feeder Cables With Metallic Members

    1. Connect a #6 AWG stranded copper jumper wire (terminated with ring terminals) to the feeder cable grounding stud. 2. Remove the lock nut and star washer from the feeder cable grounding stud located in the lower left corner of the cabinet as shown in Figure Page 26 © 2016, CommScope, Inc.
  • Page 33: Routing And Preparing The Feeder Cable Subunits For Splicing

    1. Locate the feeder cable splice tray which is mounted at the top of the cabinet, as shown in Figure 19, and locate the splitter input fibers which are routed to the feeder splice tray. Page 27 © 2016, CommScope, Inc.
  • Page 34 1.5 inches (3.81 cm). 4. Create a common tie point by securing the feeder cable fibers (use lacing or cable ties) to the splitter input fibers at the intersect point. Page 28 © 2016, CommScope, Inc.
  • Page 35: Splicing Stranded Fiber Feeder Cables

    36 inches (92 cm) long. 2. Splice the feeder cable fibers to the appropriate splitter input fibers following local policies and procedures. Refer to Table 3 Figure 21 identify the splitter input fiber designations. Page 29 © 2016, CommScope, Inc.
  • Page 36 24348-B SPLICE HOLDERS (6) Figure 22. Splicing Stranded Feeder Cable 4. Mount the splice chips within the splice tray as shown in Figure Note: Two splice chips may be mounted in each splice holder. Page 30 © 2016, CommScope, Inc.
  • Page 37 7. Secure the feeder splice tray (and the top two distribution cable splice trays) to the splice tray holder using the hook and pile strips. 8. Close the swing frame and the cabinet door when feeder cable splicing is finished. Page 31 © 2016, CommScope, Inc.
  • Page 38: Spicing Ribbon Fiber Feeder Cables

    7. Secure the feeder splice tray (and the two distribution cable splice trays) to the splice tray holder using the hook and pile strips. 8. Close the swing frame and the cabinet door when feeder cable splicing is finished. Page 32 © 2016, CommScope, Inc.
  • Page 39: Installing Distribution Cables That Require Splicing

    Figure COMPRESSION FITTING BASE COMPRESSION DISTRIBUTION CABLE 24321-A Figure 26. Distribution Cable Compression Fitting 2. Open the cabinet door and swing frame to provide access to the interior of the cabinet. Page 33 © 2016, CommScope, Inc.
  • Page 40 10. Adjust cable to remove any excess slack from the cabinet interior and then loosely assemble the cable clamp and grommet on the cable as shown in Figure Leave 7/8-inches (+ 1/8-inch) of the cable sheath showing above the grommet. Page 34 © 2016, CommScope, Inc.
  • Page 41 15. Disassemble the cable strength member clamp as shown in Figure 29. For stranded cable, the strength member will usually consist of a single element. For ribbon cable, the strength member may consist of a stranded fiberglass sheath or yellow synthetic fiber yarn. Page 35 © 2016, CommScope, Inc.
  • Page 42: Grounding Distribution Cables With Metallic Members

    1. Connect a #6 AWG stranded copper jumper wire (terminated with ring terminals) to the distribution cable grounding stud. 2. Remove the lock nut and star washer from the distribution cable grounding stud located in the lower left corner of the cabinet as shown in Figure Page 36 © 2016, CommScope, Inc.
  • Page 43: Routing And Preparing The Distribution Cable Subunits For Splicing

    1. Locate the distribution cable splice trays which are mounted against the back of the cabinet in two locations, as shown in Figure 31, and locate the distribution port fibers which are routed to the distribution splice trays. Page 37 © 2016, CommScope, Inc.
  • Page 44 Figure Caution: Always allow sufficient fiber length to permit routing without severe bends. Non reduced bend radius fibers may be permanently damaged if bent/curved to a radius of less than 1.5 inches (3.81 cm). Page 38 © 2016, CommScope, Inc.
  • Page 45 NOTE: SHOWN WITH CABINET AND SWING FRAME REMOVED TO ALLOW 24369-A VIEWING OF FIBER ROUTING EQUALIZE FIBER LENGTHS BEFORE ATTACHING DISTRIBUTION CABLE FIBERS TO SPLICE TRAY Figure 33. Distribution Fiber Routing for Bottom-Mounted Splice Page 39 © 2016, CommScope, Inc.
  • Page 46: Splicing Stranded Fiber Distribution Cables

    (6 PORTS PER PACK) PORTS 37 - 42 PORTS 43 - 48 PORTS 49 - 54 PORTS 55 - 60 PORTS 61 - 66 PORTS 67 - 72 24491-B Figure 34. Adapter Pack Distribution Output Port Designations Page 40 © 2016, CommScope, Inc.
  • Page 47 White White Black Black Yellow Yellow Violet Violet Rose Rose Aqua Aqua Blue Blue Orange Orange Green Green Brown Brown Slate Slate White White Black Black Yellow Yellow Violet Violet Rose Rose Aqua Aqua Page 41 © 2016, CommScope, Inc.
  • Page 48 Figure 36. Splicing Stranded Distribution Cable - Bottom Mounted Trays 4. Mount the splice chips within the splice tray as shown in Figure Note: Two splice chips may be mounted in each splice holder. Page 42 © 2016, CommScope, Inc.
  • Page 49 1.5-inch (3.81 cm) minimum bend radius for all non reduced bend radius fiber. COMMON MAKE TWO TIE POINT LOOPS AROUND TRAY HOLDER DISTRIBUTION PORT FIBERS HOOK AND PILE STRAP DISTRIBUTION SPLICE TRAYS (1 & 2) DISTRIBUTION CABLE FIBERS 24363-A Figure 38. Top-Mounted Distribution Splice Tray Installation Page 43 © 2016, CommScope, Inc.
  • Page 50: Splicing Ribbon Fiber Distribution Cables

    Refer to Table 4 Section 6.4 identify the distribution port fiber designations. 3. Mass fusion splice the distribution cable ribbon to the ribbonized distribution port fibers following local policies and procedures. Page 44 © 2016, CommScope, Inc.
  • Page 51 Figure 40. Splicing Ribbon Distribution Cable - Top Mounted Trays SPLICE HOLDER DISTRIBUTION CABLE FIBERS 24343-A DISTRIBUTION PORT FIBERS Figure 41. Splicing Ribbon Distribution Cable - Bottom Mounted Trays 5. After splicing is completed, close the clear plastic cover on each splice tray. Page 45 © 2016, CommScope, Inc.
  • Page 52 (3.81 cm) minimum bend radius for all non reduced bend radius fiber. 7. Secure the distribution splice trays to the splice tray holders using the hook and pile strips. 8. Close the swing frame and the cabinet door when distribution cable splicing is finished. Page 46 © 2016, CommScope, Inc.
  • Page 53: Installing Feeder And Distribution Cables Terminated With Mpo Connectors

    3. Loosely re-install the compression nut on the compression fitting making sure the two metal spacers remain in place (see Figure 42) inside the compression fitting. Page 47 © 2016, CommScope, Inc.
  • Page 54 6. Place each MPO cable into one of the slots in the compression fitting grommet as shown in Figure 44. Place bottom of grommet 36 inches from the end of the MPO connectors. 7. From the inside of the cabinet, insert the compression fitting grommet into the compression fitting. Page 48 © 2016, CommScope, Inc.
  • Page 55 There should be sufficient slack to wind the cable two times around the radius limiters before routing the cable to the bulkhead adapter panel. If necessary, slack may be removed/added by pulling the cable in/out of the cabinet through the grommet. Page 49 © 2016, CommScope, Inc.
  • Page 56 AND INSERT INTO ADAPTER 24345-A Figure 47. Connecting MPO Connector to MPO Adapter 12. Refer to Figure 48 Table Table Table 7, or Table 8 to identify the optical ports associated with each MPO adapter. Page 50 © 2016, CommScope, Inc.
  • Page 57 *The eight fibers in MPO adapter ports 3 – 10 are used for the splitter inputs. Ports 1 – 2 and 11 – 12 are not used. The split- ter input port designations are shown in Figure Page 51 © 2016, CommScope, Inc.
  • Page 58 PORT # *The eight fibers in MPO adapter ports 1 – 8 are used for the splitter inputs. Ports 9 – 12 are not used. The splitter input port designations are shown in Figure Page 52 © 2016, CommScope, Inc.
  • Page 59 2-11 4-11 6-11 2-12 4-12 6-12 *The twelve fibers in MPO adapter ports 1 – 12 are connected to the distribution output ports. The adapter pack distribution output port designations are shown in Figure Page 53 © 2016, CommScope, Inc.
  • Page 60 15. Use a tie-wrap to hold the cable slack in place around the radius limiters and to prevent cable pull-out as shown in Figure 51. A lance is provided for securing the cable slack to the back of the cabinet. Page 54 © 2016, CommScope, Inc.
  • Page 61 52) is installed in the compression fitting. Then tighten the compression nut until it bottoms against the spacers. 18. Close the swingframe and the cabinet door when all the MPO cables have been installed. Page 55 © 2016, CommScope, Inc.
  • Page 62 ADCP-96-167 • Issue 5 • July 2016 24503-A TIGHTEN NUT ON TIGHTEN NUT TO UNUSED FITTING SECURE MPO CABLES VERIFY GROMMET IS INSIDE FITTING AND FLUSH WITH BOTTOM OF NUT Figure 52. Tighten Compression Nut on Unused Fitting Page 56 © 2016, CommScope, Inc.
  • Page 63: Splitter Module Installation

    SLOT NUMBERS SHOWN FOR REFERENCE ONLY CABINET SWING FRAME SLOT SPLITTER SLOTS SLOT SLOT SPLITTER INSTALLED IN SLOT A CONNECTOR PACK PLUG AND PLAY SPLITTER CONNECTORS 24248-B Figure 53. Splitter Module Mounting Slots and Splitter Page 57 © 2016, CommScope, Inc.
  • Page 64 6. Reinstall the feeder cable connector(s) at the rear of the splitter compartment. 7. Remove the protective tape and dust cap from the splitter connector as shown in Figure 8. Clean the splitter connector as specified in the Optical Fiber Systems Cleaning and Mating Instructions (ADCP-90-159). Page 58 © 2016, CommScope, Inc.
  • Page 65: Installing The Splitter Connector Packs In The Storage Panel

    2. Insert the connector pack into the unused slot in the storage panel as shown in Figure 56. The storage panel can accommodate four 8-position connector packs or two 16-position connector packs. Refer to the FDH 3000 Plug and Play Splitter Page 59 © 2016, CommScope, Inc.
  • Page 66 3. Use the fiber guideways on the outside and inside of the swing frame to route and store the fiber slack as shown in Figure 57. Labels are provided that show the fiber routing. Page 60 © 2016, CommScope, Inc.
  • Page 67 ADCP-96-167 • Issue 5 • July 2016 INSIDE ROUTING OUTSIDE ROUTING 24266-B Figure 57. Routing Splitter Output Fibers for Storage Page 61 © 2016, CommScope, Inc.
  • Page 68: Enabling Subscriber Service

    This practice also prevents dirt particles from entering the adapter or connector. 5. Select and remove an unused splitter output fiber from the storage panel as shown in Figure 59 and carefully work it free of any other fibers. Page 62 © 2016, CommScope, Inc.
  • Page 69 7. Insert the splitter output fiber connector into the bulkhead adapter (see Figure 58). 8. Push the sliding adapter pack down to the closed position. 9. Route and dress the fiber slack as shown in Figure Page 63 © 2016, CommScope, Inc.
  • Page 70 ADCP-96-167 • Issue 5 • July 2016 SLIDING ADAPTER PACKS ROUTING SPLITTER FIBERS FROM CONNECTOR PACKS TO SLIDING ADAPTER PACKS CONNECTOR PACKS 24270-A Figure 60. Splitter Output Fiber Routing to Adapter Pack Page 64 © 2016, CommScope, Inc.
  • Page 71: Cross-Connecting Distribution Ports

    This practice also prevents dirt particles from entering the adapter or connector. 5. Obtain a 1.5 meter (59 inches) reduced bend radius patch cord terminated with APC/SC connectors. Page 65 © 2016, CommScope, Inc.
  • Page 72 9. Push the first sliding adapter pack down to the closed position. 10. Route the patch cord through the fiber guideways on the outside and inside of the swing frame as shown in Figure 63. Labels are provided that show the fiber routing. Page 66 © 2016, CommScope, Inc.
  • Page 73 12. Insert the patch cord connector into the appropriate bulkhead adapter on the second sliding adapter pack (see Figure 61). 13. Push the second sliding adapter pack down to the closed position. 14. Store the patch cord fiber slack as shown in Figure Page 67 © 2016, CommScope, Inc.
  • Page 74 ADCP-96-167 • Issue 5 • July 2016 SLIDING ADAPTER PACKS PATCH CORD INSIDE ROUTING STORE PATCH CORD SLACK IN THIS AREA 24340-A Figure 64. Patch Cord Slack Storage Page 68 © 2016, CommScope, Inc.
  • Page 75: Maintenance And Repair Procedures

    1. PULL UPWARD ON TAB AND LIFT TO RAISED POSITION DISTRIBUTION CONNECTOR SLIDING ADAPTER PACK SLIDE ASSEMBLY 2.PRESS LATCH AND REMOVE ADAPTER PACK FROM SLIDE ASSEMLY 24284-A Figure 65. Removing a Damaged Sliding Adapter Pack Page 69 © 2016, CommScope, Inc.
  • Page 76 7. Clean the distribution and splitter fiber connectors as specified in the Optical Fiber Systems Cleaning and Mating Instructions (ADCP-90-159). 8. Connect the distribution connector to the replacement sliding adapter pack (first adapter, left side). Page 70 © 2016, CommScope, Inc.
  • Page 77: Splitter Compartment Adapter Replacement

    This practice also prevents dirt particles from entering the adapter or connector. 3. Remove the feeder cable connector(s) from the rear side of the broken adapter assembly as shown in Figure 67 and install a dust cap on the connector(s). Page 71 © 2016, CommScope, Inc.
  • Page 78: Replacing A Damaged Connector

    A damaged fiber or connector can usually be replaced. Use a field-installable connector replacement kit. Use the following procedure to replace the connector: 1. Disconnect the damaged connector and the good connector from the adapter and install a dust cap on the good connector. Page 72 © 2016, CommScope, Inc.
  • Page 79: Door Gasket Replacement

    Damaged cabinet doors may be replaced using the door replacement kit. Use the following procedure to remove and replace the cabinet doors: 1. Open the cabinet doors and lock it in the open position as shown in Figure Page 73 © 2016, CommScope, Inc.
  • Page 80 5. Carefully lift the door away from the cabinet. 6. Transfer all designation information that may be recorded on the damaged door to the labels on the replacement door. 7. Place the replacement door in position for installation on the hinges. Page 74 © 2016, CommScope, Inc.
  • Page 81: Screen Vent Service

    Periodically check the screen vent and remove any debris that may block the vent opening. In addition, wipe dry any moisture that may have accumulated at the bottom of the cabinet. Page 75 © 2016, CommScope, Inc.
  • Page 82: Technical Assistance

    ADCP-96-167 • Issue 5 • July 2016 SCREEN VENT 24451-A Figure 70. Screen Vent 12 TECHNICAL ASSISTANCE Contact the Technical Assistance Center (TAC) for technical question. Call 800.830.5056 or send an email to TAC.Americas@commscope.com. Page 76 © 2016, CommScope, Inc.

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