Flowserve NAF Series Maintenance Instructions And Spare Parts List
Flowserve NAF Series Maintenance Instructions And Spare Parts List

Flowserve NAF Series Maintenance Instructions And Spare Parts List

Pneumatic

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Contents
General........................................................... 1
Maintenance ..................................... 2
Dismantling........................................................................ 2.1
Checking for damage and wear.......................................... 2.2
To change the piston rod bearings, size 0 .......................... 2.3
To change the piston rod seal, sizes 1-3
and 4-5 .............................................................................. 2.4
To change the PTFE-coated bushes ................................... 2.5
Assembly ........................................................................... 2.6
Actuator with spring return .................... 3
Conversion of a double-acting actuator ............................. 3.1
return unit .......................................................................... 3.2
To dismantle the spring-return unit.................................... 3.3
To assemble the spring-return unit .................................... 3.4
Accessories ...................................... 4
Stem sleeves, sizes 1-3...................................................... 4.1
End position indication....................................................... 4.2
Fitting the end position sensor........................................... 4.2.1
Junction box ..................................................................... 4.3
Solenoid valves .................................................................. 4.4
Valve positioner ................................................................. 4.5
Manual operation device .................................................... 4.6
Spare parts ....................................... 5
Part number of spare parts kits.......................................... 5.1
Spare parts kits, sizes 0 and 1-3 ........................................ 5.2
Spare parts kits, sizes 4-5.................................................. 5.3
Parts list .......................................... 6
Double-acting actuator, sizes 0 and 1-3 ............................. 6.1
Single-acting actuator, sizes 0 and 1-3 .............................. 6.2
Single- or double-acting actuators, sizes 4-5..................... 6.3
1. General
The actuators are designed to withstand a long period of
continuous operation at high loading, normally without
the need for servicing.
Air or an inert gas must be used as the actuating medium.
The air must be dried and thoroughly cleaned to prevent
wear of the cylinder bores, pistons and sealing rings.
Oil mist lubrication of the actuating medium is not
recommended. The maximum permissible pressure of the
actuating medium is 0.8 MPa (8 bar) and the maximum
permissable temperature is 80°C.
From the operating viewpoint, the actuator can be
installed in any position. However, it must not be
subjected to excessive radiant heat, vibrations or
other adverse circumstances that could damage its
components.
NAF-Turnex pneumatic actuators
NAF 791290/92/94, sizes 0, 1-3 and 4-5
Maintenance instructions and spare parts list
1
Size 1 - 3
Size 4 - 5
The actuator delivered from NAF AB is in fully operational
condition. For particulars of the correct connection/
commissioning, refer to the commissioning instructions
Fi 74.562 iGB.
These actuators normally require little or no maintenance.
However, after a long period of service, certain parts
may become worn or damaged, and will then have to be
replaced.
To minimize the time needed for overhaul or repair,
it is advisable to keep a suitable stock of spare parts.
These are available as individual components, but it is
economically preferable to purchase the spare parts kits
recommended by NAF, the compositions of which are
matched to different overhaul levels.
Fi 74.59(3)GB
05.12
Size 0

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Summary of Contents for Flowserve NAF Series

  • Page 1: Table Of Contents

    NAF-Turnex pneumatic actuators Fi 74.59(3)GB NAF 791290/92/94, sizes 0, 1-3 and 4-5 05.12 Maintenance instructions and spare parts list Contents General............1 Maintenance ........2 Dismantling................ 2.1 Checking for damage and wear.......... 2.2 To change the piston rod bearings, size 0 ......2.3 To change the piston rod seal, sizes 1-3 and 4-5 ................
  • Page 2: Maintenance

    2. Maintenance It the air consumption of the actuator is abnormally high or if its operating speed is low, this may be due to wear or damage to the cylinders, pistons or sealing rings. The bearings, bushes and guide rings may also be worn or damaged.
  • Page 3 Fig. 2.1. NAF-Turnex, sizes 1 - 3 Sizes 4-5 (Fig. 19.4) Take care not to scratch the piston rod. Scratches 1. Remove the air cylinder retaining bolts (12) and could cause damage to the piston rod seal. carefully remove the cylinder. 7.
  • Page 4: Checking For Damage And Wear

    2.2 Checking for damage and wear Sizes 4-5 The following parts should always be replaced: Size 0 Lever bearings (4, 16) The following parts should always be replaced: O-rings (7, 17, 30, 43) Lever bearings (38) If the air consumption of the actuator is abnormally high, O-rings (3, 7, 17, 27, 37) check the following parts: If the air consumption of the actuator is abnormally high,...
  • Page 5: To Change The Piston Rod Bearings, Size

    Remove the circlips (11 and 22, or 19 and locking clip 2. Clean the groove with white spirit and wipe it clean. 10A). The figures refer to sizes 0-3 and 4-5 respectively. 3. Fit the O-ring of the piston rod seal or, on sizes 4-5, fit The pins and links can now be removed.
  • Page 6: Assembly

    1. To remove the bush. The easiest procedure is to 6. Coat the lips of the piston (25) with a thin film of make a drift as shown in Fig.6 for link and lever bushes, grease, and make sure that the groove between the lips is filled with grease as shown in Fig.
  • Page 7 Sizes 1-3 9. Apply a thin film of grease to the surfaces of the 1. Make sure that all parts have been thoroughly cleaned. cylinders (1, 16) and use a clean piece of lint-free linen cloth to work the grease into the whole of the Wipe clean the cylinders (1, 16), bearing surfaces of the lever (21), and other sliding surfaces.
  • Page 8: Actuator With Spring Return

    7. Grease the O-rings (30, 43) and fit the rings into the Make sure that the spring assembly does not point cylinders (35). towards any person, since the assembly contains 8. Apply a thin film of grease to the surfaces of the preloaded springs.
  • Page 9 Fig. 10. Complete spring-return unit in sizes 0 and 1 - 3 5. Place the complete spring assembly (3) with its guide 11. Insert the complete spring assembly (3) back into the pins (3a) in the corresponding holes in the piston. cylinder tube (8).
  • Page 10: To Dismantle And Assemble The Spring- Return Unit

    3.2 To dismantle and assemble the spring- return unit If the air consumption of the spring cylinder in size 0 and 1-3 actuators is abnormally high, it may be necessary to dismantle the spring-return unit to replace the sealing ring. The equipment shown in Fig.
  • Page 11: To Assemble The Spring-Return Unit

    The spring assembly consists of springs, spring guide 8. Release the spring unloading tool entirely and remove and guide rails which together form a preloaded spring the unit from the tool. assembly. If the assembly must be dismantled for any 9.
  • Page 12: Fitting The End Position Sensor

    Art. nr. Intended for actuator Actuator size For stem dia. (mm) Part No. 794290/94 - 0 Ø = 16 338 98 630 349 06 611 791290/92/94-1 349 06 612 791290/92/94-2 (Lever with hub 333 98 631 Applies to size 0) 349 06 613 791290/92/94-3 333 98 632...
  • Page 13: Valve Positioner

    NAMUR valves are always delieverd with an M5 set screw. 4.6 Manual operation device This should be fitted into one of the eccentrically located An extra screw designed for fitting instead of the end stop M5 holes. This will ensure that the solenoid valves can (7, 8, 9) is available for actuator sizes 0-3 for manual only be fitted in one direction.
  • Page 14 5.2 Spare parts kits for sizes 02 - 32 Item No. Description Qty Size Item No. Description Qty Size Kit No.1 Wear parts 0 1 2 3 Kit No. 7Stem sleeves and levers O-ring x x x x Size 0 actuators have fixed levers (21) which must be changed O-ring to fit different stem diameters, while other actuator sizes have Sealing washer...
  • Page 15: Spare Parts Kits, Sizes

    5.3 Spare parts kits, sizes 41 - 52 Item No. Description Size Item No. Description Size Kits No. 1 Wear parts Upper thrust bearing, Circlip (fitted) lever Blank cover (fitted) Upper radial bearing, O-ring (fitted) lever Screw (fitted) O-ring Coupling I (fitted) Lower thrust bearing Circlip (fitted) Lower radial bearing...
  • Page 16: Parts List

    Item No. Description Size Item No. Description Size Studs Qty depends on actuator series Lower thrust bearing, lever Nut sleeve Qty depends on Lower radial bearing, lever actuator series O-ring Bush (fitted) O-ring, air passage 2(1) Kits No. 9 Spring assembly for spring cylinder Piston 2(1)* Spring assembly with...
  • Page 17 Item Description Qty/ Remarks Item Description Qty / Remarks actuator actuator O-ring (size 0) O-ring 4 for size 0 Faced O-ring (size 1 - 3) Screw 8 for size 0 Piston rod bush Visual indicator Cover Stem sleeve None for size 0 Housing Lever 31* Coupling...
  • Page 18 6.2 Single-action actuator with spring return NAF 791292 and 791294 Item Description Qty/ Remarks Item Description Qty/ Remarks actuator actuator Spring 1, 2 o 3 Depends on size 1-38** See section 6.1 Piston for spring return 1 Piston rod nut Sleeve (size 0) Spring guide...
  • Page 19 Size 41-42 6.3 Single- or double-acting actuators and spring-return actuators NAF 791290/92/94 Item Description Qty/ Remarks Item Description Qty/ Remarks actuator actuator Housing, centre 10A Locking clip section Pin bearing Cover Bolt Depends on Upper thrust bearing, Only 40-series actuator series lever Screw Upper radial bearing,...
  • Page 20 Item Description Qty/ Remarks Item Description Qty/ Remarks actuator actuator Protective cover 1(0)* Bush Plug 0(1) For blanking-off Seal holder the air passage* complete with Blanking-off cover seals item 42.1, O-ring 42.2 and mounting screws Screw O-ring, cylinder seal 2(1) Coupling I Piston rod bearing Circlip...

This manual is also suitable for:

Naf-turnexNaf 791290Naf 791292Naf 791294

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