Dynapac CA500 Operation
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Dynapac CA500 Operation

Dynapac CA500 Operation

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DYNAPAC
CA500
OPERATION
O500EN1
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com

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Summary of Contents for Dynapac CA500

  • Page 1 DYNAPAC CA500 OPERATION O500EN1 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
  • Page 2 ILF015WO1...
  • Page 3 CA500 PIN (S/N) *79290607* The Dynapac CA500 is available in D (smooth drum) and PD (padfoot) versions, of which the CA500D is designed for compacting rock fill. The main range of application for the PD versions is on cohesive material and weathered stone material.

  • Page 4: Table Of Contents

    This manual contains instructions concerning operation and use of the roller. For information regarding care and Proposition 65 Warning maintenance, see the manual, “MAINTENANCE, CA500". Diesel engine exhaust and some of its When starting up and driving a cold machine,...

  • Page 5: Safety Instructions (Read The Safety Manual Also)

    17. Make no changes or modifications on the roller that could affect safety. Changes may only be made following written consent by Dynapac. 18. Do not use the roller until the hydraulic fluid has reached its normal work- ing temperature.

  • Page 6: Safety When Driving

    Fig. 2 Tipping angle on side slopes To leave the cab in an emergency, release the hammer located on the rear right post and break the rear window. CA500 O500EN1...

  • Page 7: Safety Decals, Location/Description

    SAFETY DECALS, LOCATION/DESCRIPTION 4, 14 4, 14 CA500 O500EN1...
  • Page 8 Hydraulic fluid Emergency exit Warning - hot surfaces in the engine compartment. Do not touch. Lifting point Mass Lifting plate Tires filled with ballast Read the instruction manual. Securing point Battery discon- nector Tire pressure Handbook compartment = Optional CA500 O500EN1...

  • Page 9: Machine And Engine Plates

    Please state the PIN (serial number) of the roller when ordering spare parts. Fig. 3 Operator’s platform 1. Machine plate PIN on frame The PIN (1) of the machine is punched on the front right edge of the forward frame beam. Fig. 4 Front frame 1. PIN CA500 O500EN1...
  • Page 10 .254 Int. .508 Exh. Fuel rate at rated HP/KW 93 Date of MFG Firing Order 1-5-3-6-2-4 FR91089 Low Idle RPM 800 - 1100 Z Z Z Z Rated HP/kW 173/129 at 2200 Fig. 5 Engine 1. Engine plate CA500 O500EN1...

  • Page 11: Instruments And Controls

    8. Brake warning lamp 19. Vibration ON/OFF 9. Warning lamp, engine oil pressure/ 20. Forward/Reverse lever Warning lamp, engine temperature 21. Test button for warning lamps 10. Warning lamp, hydraulic filter 22. Handbook compartment 11. Warning lamp, air filter = Optional CA500 O500EN1...

  • Page 12: Instruments And Controls, Functional Description

    Warning lamp, hydraulic This lamp lights if the hydraulic fuel is too hot. temperature Stop the roller, and allow the fluid to cool down by idling the engine. Locate and re- medy the fault. CA500 O500EN1...
  • Page 13 The further from neutral, the higher the speed. The lamps 10, 11, 12 are checked when the Test button for warning lamps switch is pressed. Handbook compartment Stowage space for safety manual and operator’s manuals. CA500 O500EN1...

  • Page 14: Controls In The Cab

    CONTROLS IN THE CAB Fig. 7b Cab roof, rear Fig. 7a Cab roof, front Fig. 7c Cab, right side Fig. 7d Cab, rear Fig. 7e Cab, left side CA500 O500EN1...

  • Page 15: Controls In The Cab, Functional Description

    Right mode, heating turned off. Air fan, switch Left mode, fan turned off. Right mode, cab (Optional) ventilation increases in three steps. Cab lighting, Press to turn on the cab lights. switch Windshield washer fluid Fill with new fluid as needed. CA500 O500EN1...

  • Page 16: Before Starting

    • Cushioning to suit weight of operator (2). Always make sure that the seat is secure before beginning operation. Remember to use the seat belt (3). Fig. 10 Operator’s seat 1. Locking lever - length adjustment 2. Lever - weight adjustment 3. Seat belt CA500 O500EN1...
  • Page 17 Fig. 13 Operator’s station friction is poor. 1. Seat belt 2. ROPS If the machine is fitted with a cab, make sure 3. Rubber element that the door is closed when in motion. 4. Anti-slip CA500 O500EN1...
  • Page 18 BEFORE STARTING Field of view Before starting, make sure that the field of view is unobstructed, both in front and behind. All cab windows must be clean and rearview mirrors properly adjusted. Fig. 14 Field of view CA500 O500EN1...

  • Page 19: Starting

    Ensure that ventilation (evacuation) is 7. Charging lamp adequate if the engine is run indoors. ie, 8. Brake lamp danger of carbon monoxide poisoning. 9. Oil pressure lamp/engine temperature 13. Amplitude selector 16. Revs control 20. Forward/Reverse lever CA500 O500EN1...

  • Page 20: Driving

    Check and remedy any fault; see also the maintenance manual and the engine manual. If the warning lamp (11) for the air cleaner lights during operation (at full engine revs), the main filter must be cleaned or replaced; see Maintenance Manual. CA500 O500EN1...

  • Page 21: Vibration/Driving

    If the rear tires spin, set the drum drive low and the rear axle high. Set the knobs to their initial positions when grip is res- tored to the machine. Fig. 18 Control panel 14. Speed selector, drum 15. Speed selector, rear axle CA500 O500EN1...

  • Page 22: Braking

    Switch off all lights and other elec- trical functions. Turn the starter switch (2) to mode O. Lower the instru- ment cover (on rollers without cab) and lock it. Fig. 20 Instrument panel 2. Starter switch CA500 O500EN1...

  • Page 23: Parking

    This will prevent discharging of the battery and will also make it difficult for any unauthorized person to start and drive the machine. Also lock the engine compart- ment cover. Fig. 22 Battery compartmen 1. Battery disconnector CA500 O500EN1...

  • Page 24: Instructions For Lifting

    (2) fitted with a wire, to secure the locking stud (3). The locking lug (4) is located on the tractor frame. Fig. 25 Articulation in open mode 1. Locking arm 2. Locking cotter 3. Locking stud 4. Locking lug CA500 O500EN1...

  • Page 25: Towing

    (1). Screw out the adjusting screws (4) to their initial position 34 mm (1.34 in) from the Fig. 27 Rear axle contact surface, and tighten the locknuts (3). 3. Locknut Tighten the four hexagonal socket screws (5). 4. Adjusting screw CA500 O500EN1...

  • Page 26: Instructions For Towing

    34 mm (1.34 in) from the contact surface, and tighten the locknuts (3). Loosen the drum brake screws (5). Fig. 28 Drum brake 5. Screw Normal position Brake active Towing mode Brake disengaged Fig. 29 Drum brake 5. Screw CA500 O500EN1...

  • Page 27: Transport

    Clamp down the roller with lashing strap (3) at all four corners; decals indicate the fixing points. Fig. 31 Transportation 1. Chocks Remember to restore the articulation interlock 2. Supporting blocks to its open mode before starting the roller 3. Lashing wire again. CA500 O500EN1...

  • Page 28: Operating Instructions - Summary

    Push in the reserve/parking brake knob. Stop the engine and chock the drums. 15. Lifting: – See the operation manual. 16. Towing: – See the operation manual. 17. Transport: – See the operation manual. 18. Retrieval: – See the operation manual. CA500 O500EN1...

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