Dynapac CA152 Instruction Manual
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Dynapac CA152 Instruction Manual

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Instructions manual
Instructions manual
ICA152-4EN3.pdf
ICA152-4EN3.pdf
Driving & Maintenance
Driving & Maintenance
Vibratory roller
Vibratory roller
Cummins QSB 3.3
Cummins QSB 3.3
Serial number
Serial number
*64X22468* -
*64X22468* -
10000105x0A000001 -
10000105x0A000001 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CA152
CA152
Engine
Engine

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Summary of Contents for Dynapac CA152

  • Page 1 Instructions manual Instructions manual ICA152-4EN3.pdf ICA152-4EN3.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA152 CA152 Engine Engine Cummins QSB 3.3 Cummins QSB 3.3 Serial number Serial number *64X22468* - *64X22468* - 10000105x0A000001 - 10000105x0A000001 - Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Working capacity..................18 General ..................... 19 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Automatic Climate Control (ACC) (Optional)..........21 Machine description ....................... 23 Identification ......................23 Product identification number on the frame ..........23 Machine plate.................... 23 Explanation of 17PIN serial number............
  • Page 5 Before starting ......................41 Master switch - Switching on..............41 Operator’s seat - Adjusting............... 41 Control unit - Setting ................. 42 Operator’s seat in cab - Adjusting ............. 42 Instruments and lamps - Checking............43 Parking brake - Check................43 Interlock.....................
  • Page 6 Fuel tank ....................53 Hydraulic reservoir ..................53 Steering cylinder, hinges, etc..............54 Hoods, tarpaulin ..................54 Tires (All-weather)..................54 Miscellaneous ........................55 Lifting ........................55 Locking the articulation ................55 Lifting the roller..................55 Unlocking the articulation ................56 Towing/Recovering....................
  • Page 7 After the FIRST 50 hours of operation ............70 Every 50 hours of operation (Weekly)............71 Every 250 hours of operation (Monthly) ............ 71 Every 500 hours of operation (Every three months) ......... 72 Every 1000 hours of operation (Every six months) ........72 Every 2000 hours of operation (Yearly) ............
  • Page 8 Radiator - Check/Cleaning ................ 88 Bolted joints - Checking tightening torque..........89 Diesel engine - Oil and Filter change ............89 Rubber elements and fastening screws - Check........90 Battery - Check electrolyte level..............90 Battery cell ....................91 Air conditioning (Optional) - Inspection....................
  • Page 9 Steering joint - Check................107 2012-06-12 ICA152-4EN3.pdf...
  • Page 10 ICA152-4EN3.pdf 2012-06-12...

  • Page 11: Introduction

    Introduction Introduction The machine The CA152 is one of Dynapac's lightweight soil compaction rollers. It is available as a STD, D version (smooth drum) and P, PD version (padfoot drum). Intended use The main range of application for the P and PD version is on cohesive material and weathered stone material.

  • Page 12: General

    Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.

  • Page 13: Ce Marking And Declaration Of Conformity

    Introduction Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. CE marking and Declaration of conformity (Applies to machines marketed in EU/EEC) This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also...
  • Page 14 Introduction ICA152-4EN3.pdf 2012-06-12...

  • Page 15: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 16 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 17: Safety - When Operating

    Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
  • Page 18 Safety - when operating ICA152-4EN3.pdf 2012-06-12...

  • Page 19: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is type ACC (Automatic Climate Control) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere.

  • Page 20: Strike-Off Blade

    Safety (Optional) Strike-off blade The operator must make sure that nobody is in The operator must make sure that nobody is in the area of operation while the machine is in the area of operation while the machine is in use.

  • Page 21: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 22: Fire Fighting

    Special instructions Do not use a high-pressure water jet on the Do not use a high-pressure water jet on the instrument panel/display. instrument panel/display. Detergent that can destroy electrical parts, or Detergent that can destroy electrical parts, or which is conductive, must not be used. which is conductive, must not be used.

  • Page 23: Jump Starting

    Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
  • Page 24 Special instructions ICA152-4EN3.pdf 2012-06-12...

  • Page 25: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 26: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2545 2545 Length, standard-equipped roller (STD/D) Length, standard-equipped roller (STD/D) 4776 4776 Length, standard-equipped roller (P/PD) Length, standard-equipped roller (P/PD) 4871 4871 Height, with ROPS (STD/D) Height, with ROPS (STD/D) 2784 2784...

  • Page 27: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 1852 1852 Thickness, left frame side Thickness, left frame side Thickness, right frame side Thickness, right frame side Turn radius, external Turn radius, external 4530 4530 Turn radius, internal Turn radius, internal...

  • Page 28: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight with ROPS (EN500) Service weight with ROPS (EN500) 7180 kg 7180 kg 15,829 lbs 15,829 lbs (STD) (STD) Service weight with ROPS (EN500) Service weight with ROPS (EN500) 7330 kg 7330 kg 19,639 lbs 19,639 lbs Service weight with ROPS (EN500)

  • Page 29: General

    Technical specifications amplitude is measured as the real value and not the nominal. General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB 3.3 Cummins QSB 3.3 Water cooled turbo diesel Water cooled turbo diesel with after cooler with after cooler Power (SAE J1995) Power (SAE J1995) 74 kW 74 kW...

  • Page 30: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...

  • Page 31: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M20 (PN 4700500226) M20 (PN 4700500226) Strength class : Strength class : Tightening torque : Tightening torque :...
  • Page 32 Technical specifications ICA152-4EN3.pdf 2012-06-12...

  • Page 33: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

  • Page 34: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine type plate (1) is attached on the right side of the engine.

  • Page 35: Decals

    Machine description Decals Location - decals 2, 3 1. Warning, Crush 1. Warning, Crush 4700903422 4700903422 Warning, Locking Warning, Locking 4700908229 4700908229 13. Sound power 13. Sound power 4700791277 4700791277 zone zone level level 2. Warning, Rotating 2. Warning, Rotating 4700903423 4700903423 Warning, Toxic gas 4700904165...

  • Page 36: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 37 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 2012-06-12 ICA152-4EN3.pdf...

  • Page 38: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure...

  • Page 39: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Starter switch Starter switch Rpm/Frequency selector Rpm/Frequency selector Working lights Working lights Hazard beacon Hazard beacon Direction indicator switch Direction indicator switch Hazard warning lights Hazard warning lights Main beam switch Main beam switch Parking/dipped beam switch...

  • Page 40: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Control panel Hourmeter Hourmeter Warning lamp, fuel level Warning lamp, fuel level Brake warning lamp Brake warning lamp Reserve Reserve Warning lamp, engine oil pressure Warning lamp, engine oil pressure Speed selector, wheels Speed selector, wheels Warning lamp, hydraulic fluid filter Warning lamp, hydraulic fluid filter...

  • Page 41: Function Descriptions

    Machine description Function descriptions Designation Designation Symbol Symbol Function Function Starter switch Starter switch The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
  • Page 42 Machine description Designation Designation Symbol Symbol Function Function Fuel gauge Fuel gauge Shows level in the fuel tank. Shows level in the fuel tank. Preheating lamp Preheating lamp Lights up when the diesel engine is being preheated and Lights up when the diesel engine is being preheated and the switch is in position I.
  • Page 43 Machine description Designation Designation Symbol Symbol Function Function Warning light, engine coolant Warning light, engine coolant If the lamp comes on, the engine is too hot. Stop the If the lamp comes on, the engine is too hot. Stop the temperature temperature engine immediately and locate the fault.

  • Page 44: Controls In The Cab

    Machine description Controls in the cab 1 2 3 4 5 First-aid kit (optional) Fig. Cab roof, front Fig. Cab right side (AC optional) Fig. Cab, right side Fig. Cab roof, rear Fig. Cab, rear ICA152-4EN3.pdf 2012-06-12...

  • Page 45: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front working lights, switch Front working lights, switch Press to switch on the front working lights. Press to switch on the front working lights. Rear working lights, switch Rear working lights, switch Press to switch on the rear working lights.

  • Page 46: Electrical System

    Machine description Electrical system Fuses The electrical regulating and control system is protected against overload by 27 fuses and 12 relays. The quantity depends on how much extra equipment the machine has. The four fuse boxes (1) and relays (3) are located behind the lower instrument plate, which is opened by turning the four quick-fit screws (2) a 1/4 turn counter-clockwise.
  • Page 47 Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The tachograph and memory for the radio are protected at the battery master disconnect switch by a 0.5 A and 3 A fuse, respectively.

  • Page 48: Fuses In Cab

    Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box All fuses are flat pin fuses. 1.

  • Page 49: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch Positioning of fuses at battery master disconnect switch in the engine compartment. QSB engine (ignition) QSB engine (ignition) Diagnostics lamps, engine Diagnostics lamps, engine ECM electronics ECM electronics Power socket, 12V Power socket, 12V Fig.

  • Page 50: Relays In Cab

    Machine description Relays in cab To replace the relays for the air conditioning fan, the condensor fan on the cab roof and the radio, remove instrumentpanel (1). Fig. Cab roof, front 1. Instrument plate 2. K30 Relay for air conditioning fan 3.

  • Page 51: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. The engine hood must be unlocked when The engine hood must be unlocked when operating, so that the battery can be quickly...

  • Page 52: Control Unit - Setting

    Operation Control unit - Setting The control unit has two adjustment options, rotation and steering column angle. Pull the lever (1) upwards to allow rotation. Release the locking lever (2) to adjust the steering column to the desired slope and then lock the steering column in its new position.

  • Page 53: Instruments And Lamps - Checking

    Operation Instruments and lamps - Checking Turn the switch (1) to the mid-position. All warning lamps should light for about 5 seconds and the beeper should sound. During this time check that the warning lamps light up. Check that the voltmeter (10) reads at least 12 volts, and that the fuel gauge (15) shows a reading.

  • Page 54: Interlock

    Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.

  • Page 55: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view Strike-off blade (Optional) Always ensure that the strike-off blade is secured Always ensure that the strike-off blade is secured by the locking pin (1) when driving with the blade by the locking pin (1) when driving with the blade...

  • Page 56: Starting

    Operation Starting Starting the engine Pull up the emergency stop (37) and activate the parking brake (42). Set the forward/reverse lever (39) in neutral. The diesel engine cannot be started in any other position on the control. Set the amplitude selector (24) for Low/High vibration in position O.

  • Page 57: Operating

    Operation Operating Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
  • Page 58 Operation Deactivate the parking brake knob (42) and check Deactivate the parking brake knob (42) and check that the parking brake warning lamp is off. that the parking brake warning lamp is off. Remember that the roller can start rolling, if it is on Remember that the roller can start rolling, if it is on a slope.

  • Page 59: Operating The Strike-Off Blade (Optional)

    Operation Check while driving that the gauges show normal readings. In the event of abnormal values or if the buzzer sounds, immediately stop the roller and the diesel engine. Check and remedy any fault; see also the chapter on maintenance and the engine manual. If the warning lamp for the air filter (30) comes on If the warning lamp for the air filter (30) comes on during operation (when the diesel engine is...

  • Page 60: Vibration

    Operation Vibration Amplitude/frequency - Changeover There are two drum vibration settings. Use the switch (24) to adjust. Turn the knob to the left for low amplitude/high frequency and to the right for high amplitude/low frequency. Setting the amplitude may not be performed Setting the amplitude may not be performed when vibration is in operation.

  • Page 61: Braking

    Operation Braking Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in the drum motor and rear axle acts as an emergency brake when in motion and as a parking brake when stationary.

  • Page 62: Switching Off

    Operation Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to the shut off position. On rollers without a cab, lower and lock the instrument cover.

  • Page 63: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 64: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').

  • Page 65: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.

  • Page 66: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).

  • Page 67: Alternativ 2

    Miscellaneous Alternativ 2 Towing short distances where the engine is inoperative Open both towing valves as described in Alternativ 1. Rear axle brake Undo the locknut (3) and adjust the adjustment screws (4) by hand until full resistance is felt, and then one additional turn.

  • Page 68: Releasing The Drum Brake

    Miscellaneous Releasing the drum brake Drum motor brake Remove the drum brake's center plug (2) which can be accessed through the center hole (1) in the left frame side. Fig. Left frame side 1. Center hole 2. Center plug Screw in the bolt (3) as per the figure as far as it goes. Screw in the nut (4) so that it is flush with the washer and then an additional 1 1/2 varv, while holding the screw (3).

  • Page 69: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
  • Page 70 Operating instructions - Summary ICA152-4EN3.pdf 2012-06-12...

  • Page 71: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 72 Operating instructions - Summary ICA152-4EN3.pdf 2012-06-12...

  • Page 73: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 74 Preventive maintenance ICA152-4EN3.pdf 2012-06-12...

  • Page 75: Maintenance - Lubricants And Symbols

    See the extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult ‘Special instructions’ chapter, or consult Dynapac. Dynapac. 2012-06-12 ICA152-4EN3.pdf...
  • Page 76 DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Shell Spirax S3 AX Shell Spirax S3 AX Dynapac Gear Oil 300, Dynapac Gear Oil 300, (5°F-104°F) (5°F-104°F) 80W/90, API GL-5 or 80W/90, API GL-5 or...

  • Page 77: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Tyre pressure Tyre pressure Engine, oil filter Engine, oil filter Air filter Air filter Hydraulic reservoir, level Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level...
  • Page 78 Maintenance - Lubricants and symbols ICA152-4EN3.pdf 2012-06-12...

  • Page 79: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 22 23 Fig. Service and maintenance points Radiator grille Radiator grille Scrapers Scrapers Engine suspension, 4 pcs. Engine suspension, 4 pcs. Oil level, diesel engine Oil level, diesel engine Drum oil, level plug, 1 pc.

  • Page 80: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 81: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...

  • Page 82: Every 500 Hours Of Operation (Every Three Months)

    Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Replace the fuel filter Replace the fuel filter Refer to the engine manual Refer to the engine manual...

  • Page 83: Every 2000 Hours Of Operation (Yearly)

    Maintenance - Maintenance schedule Every 2000 hours of operation (Yearly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the oil in the drum...
  • Page 84 Maintenance - Maintenance schedule ICA152-4EN3.pdf 2012-06-12...

  • Page 85: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 86: Soften Scrapers (Optional)

    Maintenance, 10h Soften scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.

  • Page 87: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Check that level of the coolant is between the max. and min. marks. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot. Wear protective opened while the engine is hot.

  • Page 88: Diesel Engine Check Oil Level

    Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.

  • Page 89: Brakes - Check

    Maintenance, 10h Brakes - Check Check the brakes by carrying out the following : Check the brakes by carrying out the following : Checking the emergency stop Operate the roller slowly forwards. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the emergency stop (1).
  • Page 90 Maintenance, 10h ICA152-4EN3.pdf 2012-06-12...

  • Page 91: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 92: Backup Filter - Change

    Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 93: Steering Joint - Lubrication

    Maintenance - 50h Steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.

  • Page 94: Automatic Climate Control (Optional) - Inspection

    Maintenance - 50h Automatic Climate Control (Optional) - Inspection The system described in this manual is type ACC (Automatic Climate Control). Never work under the roller when the engine is Never work under the roller when the engine is running. Park the roller on a level surface, chock running.

  • Page 95: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
  • Page 96 Maintenance - 50h ICA152-4EN3.pdf 2012-06-12...

  • Page 97: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 98: Drum - Checking The Oil Level

    Maintenance - 250h Drum - Checking the oil level Place the roller on a level surface so that the filler plug (1) and the drum's number plate (2) are visible on the right side of the drum. The oil level should now reach the sight glass (3). If necessary, remove the filler plug (1) and fill to halfway up the sight glass.

  • Page 99: Bolted Joints - Checking Tightening Torque

    Maintenance - 250h Bolted joints - Checking tightening torque Steering pump against engine (1) 38 Nm (28 lbf.ft). Rear axle suspension (2) 330 Nm (243 lbf.ft), oiled. Engine mounting (3). Check that all M12 bolts (x20) are tightened, 78 Nm (57 lbf.ft). Wheel nuts (4).

  • Page 100: Rubber Elements And Fastening Screws - Check

    Maintenance - 250h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.

  • Page 101: Battery Cell

    Maintenance - 250h Battery cell Take off the cell caps (1) and make sure that electrolyte (2) is about 10 mm (0.4 in) above the plates (3). Check the level of all cells. Top off with distilled water to the right level if the level is low. 10 mm If the ambient temperature is below freezing, run the engine for a while before topping off with distilled...
  • Page 102 Maintenance - 250h ICA152-4EN3.pdf 2012-06-12...

  • Page 103: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 104: Controls And Moving Joints - Lubrication

    Maintenance - 500h Controls and moving joints - Lubrication Lubricate engine hood hinges (1) and the slide rails of the operator's seat with grease, other joints and controls with oil. Lubricate the cab hinges with grease. See the lubrication specification. Fig.

  • Page 105: Pre-Filter - Cleaning

    Maintenance - 500h Pre-filter - Cleaning Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See instruction manual for the engine when cleaning the filter, the chapter on the fuel system.
  • Page 106 Maintenance - 500h ICA152-4EN3.pdf 2012-06-12...

  • Page 107: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 108: Hydraulic Reservoir - Draining

    Maintenance - 1000h Clean thoroughly around the oil filters. Remove the oil filters (1) and dispose of them in Remove the oil filters (1) and dispose of them in an approved manner. They are single-use filters an approved manner. They are single-use filters and cannot be cleaned.

  • Page 109: Fuel Tank - Drainage

    Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 110: Rear Axle Planetary Gear - Oil Change

    Maintenance - 1000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approx. 0.8 liters (0.85 qts).

  • Page 111: Air Conditioning (Optional) Fresh Air Filter - Change

    Maintenance - 1000h Air conditioning (Optional) Fresh air filter - Change Use a step ladder to reach the filter (1). The filter Use a step ladder to reach the filter (1). The filter can also be accessed via the right cab window. can also be accessed via the right cab window.
  • Page 112 Maintenance - 1000h ICA152-4EN3.pdf 2012-06-12...

  • Page 113: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 114: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Place the roller on a level surface so that the drain plug (1) is straight down. Position a container that holds 15 liters under the plug. Save the oil and dispose of it in an approved Save the oil and dispose of it in an approved manner.

  • Page 115: Automatic Climate Control (Optional) - Overhaul

    Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from above downwards. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 116: Drying Filter - Check

    Maintenance - 2000h Drying filter - Check With the unit in operation, open the engine hood and check using the sight glass (1) that bubbles are not visible on the drying filter. If bubbles are visible through the sight glass, it is a sign that the refrigerant level is too low.
  • Page 117 Maintenance - 2000h Steering joint - Check Inspect the steering joint to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint 2012-06-12 ICA152-4EN3.pdf...
  • Page 118 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 119 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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