Dynapac CA612 Instruction Manual
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Dynapac CA612 Instruction Manual

Vibratory roller, engine cummins qsb 6.7c
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Instructions manual
Instructions manual
ICA612-4EN2.pdf
ICA612-4EN2.pdf
Driving & Maintenance
Driving & Maintenance
Vibratory roller
Vibratory roller
Cummins QSB 6.7C
Cummins QSB 6.7C
Serial number
Serial number
*715X0658* -
*715X0658* -
10000124x0A000001 -
10000124x0A000001 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CA612
CA612
Engine
Engine

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  • Page 1 Instructions manual Instructions manual ICA612-4EN2.pdf ICA612-4EN2.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA612 CA612 Engine Engine Cummins QSB 6.7C Cummins QSB 6.7C Serial number Serial number *715X0658* - *715X0658* - 10000124x0A000001 - 10000124x0A000001 - Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 General ..................... 18 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Automatic Climate Control (ACC) (Optional)..........21 Machine description ....................... 23 Identification ......................23 Product identification number on the frame ..........23 Machine plate.................... 23 Explanation of 17PIN serial number............24 Engine plates ....................
  • Page 5 Master switch - Switching on..............41 Operator’s seat - Adjusting............... 41 Control unit - Setting ................. 42 Operator’s seat in cab - Adjusting ............. 42 Instruments and lamps - Checking............43 Parking brake - Check................43 Interlock..................... 44 Operator position..................44 View ......................
  • Page 6 Tires (All-weather)..................53 Steering cylinder, hinges, etc..............54 Hoods, tarpaulin ..................54 Miscellaneous ........................55 Lifting ........................55 Locking the articulation ................55 Lifting the roller..................55 Unlocking the articulation ................56 Towing/Recovering....................56 Alternative 1 ....................56 Short distance towing with the engine running.......... 56 Alternative 2 ....................
  • Page 7 Every 500 hours of operation (Every three months) ......... 72 Every 1000 hours of operation (Every six months) ........72 Every 2000 hours of operation (Yearly) ............ 73 Maintenance, 10h ........................75 Scrapers - Check, adjustment..............75 Scrapers, Pad-drum .................. 76 Flexible scrapers (Optional) ..............
  • Page 8 Bolted joints - Checking tightening torque..........90 Rubber elements and fastening screws - Check........90 Battery - Check electrolyte level..............90 Battery cell ....................91 Air conditioning (Optional) - Inspection....................91 Maintenance - 500h ....................... 93 Controls and moving joints - Lubrication ........... 93 Fuel pre-filter - Cleaning................

  • Page 9: Introduction

    Introduction Introduction The machine CA612 is one of Dynapac's heavy soil compaction rollers. It is available in D (smooth drum) and PD (padfoot drum) versions. Intended use The D version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.

  • Page 10: General

    Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.

  • Page 11: Ce Marking And Declaration Of Conformity

    Introduction Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. CE marking and Declaration of conformity (Applies to machines marketed in EU/EEC) This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also...
  • Page 12 Introduction ICA612-4EN2.pdf 2012-04-12...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
  • Page 16 Safety - when operating ICA612-4EN2.pdf 2012-04-12...

  • Page 17: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is type ACC (Automatic Climate Control) The system contains pressurized refrigerant. It The system contains pressurized refrigerant. It is forbidden to release refrigerants into the is forbidden to release refrigerants into the atmosphere.
  • Page 18 Safety (Optional) ICA612-4EN2.pdf 2012-04-12...

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 104°F).

  • Page 20: Fire Fighting

    Special instructions Do not use a high-pressure water jet on the Do not use a high-pressure water jet on the instrument panel/display. instrument panel/display. Detergent that can destroy electrical parts, or Detergent that can destroy electrical parts, or which is conductive, must not be used. which is conductive, must not be used.

  • Page 21: Jump Starting

    Special instructions When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way.
  • Page 22 Special instructions ICA612-4EN2.pdf 2012-04-12...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2992 2992 117,8 117,8 Length, standard equipped roller (D) Length, standard equipped roller (D) 6180 6180 243,3 243,3 Length, standard equipped roller (PD) Length, standard equipped roller (PD) 6180 6180 243,3...

  • Page 25: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 2400 2400 94,48 94,48 Overhang, left frame side Overhang, left frame side 4,52 4,52 Overhang, right frame side Overhang, right frame side 5,315 5,315 Turn radius, external Turn radius, external 5400 5400...

  • Page 26: Working Capacity

    Technical specifications Fluid volumes Fluid volumes Fuel tank Fuel tank 320 liters 320 liters 84.5 gal 84.5 gal Working capacity Compaction data Compaction data Static linear load (D) Static linear load (D) 65,2 kg/cm 65,2 kg/cm 365,1 pli 365,1 pli Static linear load (PD) Static linear load (PD) Static linear load with ROPS (D)
  • Page 27 Technical specifications Tire Tire Tire dimensions Tire dimensions Tire pressure Tire pressure Std type Std type 23.1 x 26.0 12 ply 23.1 x 26.0 12 ply 110 kPa (1,1 kp/cm) (16 psi) 110 kPa (1,1 kp/cm) (16 psi) Tractor type Tractor type 23.1 x 26.0 12 ply 23.1 x 26.0 12 ply...

  • Page 28: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled...

  • Page 29: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M24 (PN 904562) M24 (PN 904562) Strength class : Strength class : 10.9 10.9...
  • Page 30 Technical specifications ICA612-4EN2.pdf 2012-04-12...

  • Page 31: Machine Description

    Machine description Machine description Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1. PIN Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

  • Page 32: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine.

  • Page 33: Decals

    Machine description Decals Location - decals 2, 3 1. Warning, Crush 1. Warning, Crush 4700903422 4700903422 Warning, Locking Warning, Locking 4700908229 4700908229 13. Sound power 13. Sound power 4700791277 4700791277 zone zone level level 2. Warning, Rotating 2. Warning, Rotating 4700903423 4700903423 Warning, Toxic gas 4700904165...

  • Page 34: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 35 Machine description 4700903590 -Emergency exit 4700903985 Warning - Ballasted tire. Read the instruction manual. 2012-04-12 ICA612-4EN2.pdf...

  • Page 36: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure...

  • Page 37: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Starter switch Starter switch Rpm/Frequency selector Rpm/Frequency selector Working lights Working lights Hazard beacon Hazard beacon Direction indicator switch Direction indicator switch Hazard warning lights Hazard warning lights Main beam switch Main beam switch Parking/dipped beam switch...

  • Page 38: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Control panel Hourmeter Hourmeter Warning lamp, fuel level Warning lamp, fuel level Brake warning lamp Brake warning lamp Speed selector, drum/wheel Speed selector, drum/wheel Warning lamp, engine oil pressure Warning lamp, engine oil pressure Reserve Reserve Warning lamp, hydraulic fluid filter...
  • Page 39 Machine description No Designation No Designation Symbol Symbol Function Function Hazard flashers, switch (Optional). Hazard flashers, switch (Optional). Turn to the right to switch on the hazard flashers. Turn to the right to switch on the hazard flashers. Main/dipped beam, switch with Main/dipped beam, switch with In the right position, the switch lights and the main In the right position, the switch lights and the main...
  • Page 40 Machine description No Designation No Designation Symbol Symbol Function Function Engine speed control for Diesel Engine speed control for Diesel 900 = Idling speed 900 = Idling speed engine engine 1,500 = Speed for loading/unloading 1,500 = Speed for loading/unloading 2,200 = Working and transport speed 2,200 = Working and transport speed Amplitude selector.
  • Page 41 Machine description No Designation No Designation Symbol Symbol Function Function Vibration On/Off, switch Vibration On/Off, switch Press once and release to switch the vibration on, Press once and release to switch the vibration on, press again to switch the vibration off. press again to switch the vibration off.

  • Page 42: Controls In The Cab

    Machine description Controls in the cab 1 2 3 4 5 First-aid kit (optional) Fig. Cab roof, front Fig. Cab right side (AC optional) Fig. Cab, right side Fig. Cab roof, rear Fig. Cab, rear ICA612-4EN2.pdf 2012-04-12...

  • Page 43: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Front working lights, switch Front working lights, switch Press to switch on the front working lights. Press to switch on the front working lights. Rear working lights, switch Rear working lights, switch Press to switch on the rear working lights.

  • Page 44: Electrical System

    Machine description Electrical system Fuses The electrical regulating and control system is protected against overload by 27 fuses and 12 relays. The quantity depends on how much extra equipment the machine has. The four fuse boxes (1) and relays (3) are located behind the lower instrument plate, which is opened by turning the four quick-fit screws (2) a 1/4 turn counter-clockwise.
  • Page 45 Machine description Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The tachograph and memory for the radio are protected at the battery master disconnect switch by a 0.5 A and 3 A fuse, respectively.

  • Page 46: Fuses In Cab

    Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box All fuses are flat pin fuses. 1.

  • Page 47: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch Positioning of fuses at battery master disconnect switch in the engine compartment. QSB engine (ignition) QSB engine (ignition) Diagnostics lamps, engine Diagnostics lamps, engine ECM electronics ECM electronics Power socket, 12V Power socket, 12V Fig.

  • Page 48: Relays In Cab

    Machine description Relays in cab To replace the relays for the air conditioning fan, the condensor fan on the cab roof and the radio, remove instrumentpanel (1). Fig. Cab roof, front 1. Instrument plate 2. K30 Relay for air conditioning fan 3.

  • Page 49: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. The engine hood must be unlocked when The engine hood must be unlocked when operating, so that the battery can be quickly...

  • Page 50: Control Unit - Setting

    Operation Control unit - Setting The control unit has two adjustment options, rotation and steering column angle. Pull the lever (1) upwards to allow rotation. Release the locking lever (2) to adjust the steering column to the desired slope and then lock the steering column in its new position.

  • Page 51: Instruments And Lamps - Checking

    Operation Instruments and lamps - Checking Turn the switch (1) to the mid-position. All warning lamps should light for about 5 seconds and the beeper should sound. During this time check that the warning lamps light up. Check that the voltmeter (10) reads at least 12 volts, and that the fuel gauge (15) shows a reading.

  • Page 52: Interlock

    Operation Interlock The roller is equipped with Interlock. The engine switches off 4 seconds after the operator rises from the seat. The engine stops whether the forward/reverse lever is in the neutral or the drive position. The engine does not stop if the parking brake is activated.

  • Page 53: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 2012-04-12 ICA612-4EN2.pdf...

  • Page 54: Starting

    Operation Starting Starting the engine Pull up the emergency stop (37) and activate the parking brake (42). Set the forward/reverse lever (39) in neutral. The diesel engine cannot be started in any other position on the control. Set the amplitude selector (24) for Low/High vibration in position O.

  • Page 55: Operating

    Operation Operating Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
  • Page 56 Operation Deactivate the parking brake knob (42) and check Deactivate the parking brake knob (42) and check that the parking brake warning lamp is off. that the parking brake warning lamp is off. Remember that the roller can start rolling, if it is on Remember that the roller can start rolling, if it is on a slope.

  • Page 57: Operating On Difficult Surfaces

    Operation Check while driving that the gauges show normal readings. In the event of abnormal values or if the buzzer sounds, immediately stop the roller and the diesel engine. Check and remedy any fault; see also the chapter on maintenance and the engine manual. If the warning lamp for the air filter (30) comes on If the warning lamp for the air filter (30) comes on during operation (when the diesel engine is...

  • Page 58: Vibration

    Operation Vibration Amplitude/frequency - Changeover There are two drum vibration settings. Use the switch (24) to adjust. Turn the knob to the left for low amplitude/high frequency and to the right for high amplitude/low frequency. Setting the amplitude may not be performed Setting the amplitude may not be performed when vibration is in operation.

  • Page 59: Braking

    Operation Braking Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position. A disc brake in the drum motor and rear axle acts as an emergency brake when in motion and as a parking brake when stationary.

  • Page 60: Switching Off

    Operation Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to the shut off position. On rollers without a cab, lower and lock the instrument cover.

  • Page 61: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 62: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the articulation bearing with grease (see under the heading "Every 50 hours of operation"). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').

  • Page 63: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the lowermost locking pin (2), which has a a wire attached.

  • Page 64: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (1) back and secure it in the locking lug (4) with the locking stud (3). Insert the lowermost locking pin (2) fitted with a wire, to secure the locking stud (3).

  • Page 65: Alternative 2

    Miscellaneous Alternative 2 Towing short distances where the engine is inoperative Chock the drums to prevent the roller from moving Chock the drums to prevent the roller from moving when the brakes are mechanically disengaged. when the brakes are mechanically disengaged. 34 mm First release both towing valves as per alternative 1.

  • Page 66: Drum Gearbox Brake

    Miscellaneous Drum gearbox brake Disengage the drum brake by screwing in the two screws (5) until they stop. Screw in each screw equally, alternating between the two. This is necessary to prevent jamming the brake piston. The brakes are now disengaged and the roller can be towed.

  • Page 67: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
  • Page 68 Operating instructions - Summary ICA612-4EN2.pdf 2012-04-12...

  • Page 69: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 70 Operating instructions - Summary ICA612-4EN2.pdf 2012-04-12...

  • Page 71: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 72 Preventive maintenance ICA612-4EN2.pdf 2012-04-12...

  • Page 73: Maintenance - Lubricants And Symbols

    See the extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult ‘Special instructions’ chapter, or consult Dynapac. Dynapac. 2012-04-12 ICA612-4EN2.pdf...
  • Page 74 DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Mobil SHC 629 Mobil SHC 629 Dynapac Drum Oil 1000, Dynapac Drum Oil 1000, (5°F-104°F) (5°F-104°F) P/N 4812156456 (5 litres) P/N 4812156456 (5 litres) GREASE...

  • Page 75: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Tyre pressure Tyre pressure Engine, oil filter Engine, oil filter Air filter Air filter Hydraulic reservoir, level Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level...
  • Page 76 Maintenance - Lubricants and symbols ICA612-4EN2.pdf 2012-04-12...

  • Page 77: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Radiator grille Radiator grille Scrapers Scrapers Engine suspension, 4 pcs. Engine suspension, 4 pcs. Oil level, diesel engine Oil level, diesel engine Drum oil, level plug, x2 Drum oil, level plug, x2 Feed pump, fuel Feed pump, fuel...

  • Page 78: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 79: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Inspect/clean the filter element in the air cleaner Inspect/clean the filter element in the air cleaner...

  • Page 80: Every 500 Hours Of Operation (Every Three Months)

    Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Replace the fuel filter Replace the fuel filter Refer to the engine manual Refer to the engine manual...

  • Page 81: Every 2000 Hours Of Operation (Yearly)

    Maintenance - Maintenance schedule Every 2000 hours of operation (Yearly) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid Change the oil in the drum cartridge...
  • Page 82 Maintenance - Maintenance schedule ICA612-4EN2.pdf 2012-04-12...

  • Page 83: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 84: Scrapers, Pad-Drum

    Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.

  • Page 85: Air Circulation - Check

    Maintenance, 10h Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood. To open the engine hood, turn the locking arm (1) upward. Raise the hood to its fully open position, checking that the red safety catch on the left gas spring is latched.

  • Page 86: Diesel Engine Check Oil Level

    Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.

  • Page 87: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel daily with diesel fuel up to the lower edge of the filler pipe (1). Follow the engine manufacturer's specification with regard to the quality of diesel fuel. Stop the engine. Short-circuit (press) the filler gun Stop the engine.

  • Page 88: Brakes - Check

    Maintenance, 10h Brakes - Check Check the brakes by carrying out the following : Check the brakes by carrying out the following : Checking the emergency stop Operate the roller slowly forwards. Hold the steering wheel firmly and brace yourself for a sudden stop. Push in the emergency stop (1).

  • Page 89: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 90: Backup Filter - Change

    Maintenance - 50h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 91: Articulation - Lubrication

    Maintenance - 50h Articulation - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Risk of steering joint when the engine is running. Risk of being crushed when the steering is operated.

  • Page 92: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
  • Page 93 Maintenance - 50h Where cooling capacity is markedly reduced, clean the condensor element (1) located on the rear edge of the cab. Also clean the cooling unit in the cab. See under the heading 2000 hours, automatic climate control - overhaul.
  • Page 94 Maintenance - 50h ICA612-4EN2.pdf 2012-04-12...

  • Page 95: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 96: Drum Gearbox - Checking The Oil Level

    Maintenance - 250h Drum gearbox - Checking the oil level Position the drum so that the filler plug (2) is straight Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole.

  • Page 97: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 250h Then loosen the level plug (3) on the underside of the cartridge and unscrew it until the hole in the middle of the plug becomes visible. Top off with oil through the filler plug (1), until oil begins to run out from the level plug's (3) hole.

  • Page 98: Bolted Joints - Checking Tightening Torque

    Maintenance - 250h Bolted joints - Checking tightening torque Steering pump against engine (1) 38 Nm (28 lbf.ft). Rear axle suspension (2) 330 Nm (243 lbf.ft), oiled. Engine mounting (3). Check that all M12 bolts (x20) are tightened, 78 Nm (57 lbf.ft). Wheel nuts (4).

  • Page 99: Battery Cell

    Maintenance - 250h Battery cell Take off the cell caps (1) and make sure that electrolyte (2) is about 10 mm (0.4 in) above the plates (3). Check the level of all cells. Top off with distilled water to the right level if the level is low. 10 mm If the ambient temperature is below freezing, run the engine for a while before topping off with distilled...
  • Page 100 Maintenance - 250h ICA612-4EN2.pdf 2012-04-12...

  • Page 101: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 102: Fuel Pre-Filter - Cleaning

    Maintenance - 500h Fuel pre-filter - Cleaning Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See instruction manual for the engine when cleaning the filter, the chapter on the fuel system.

  • Page 103: Steering Chain And Seat Bearing - Lubrication

    Maintenance - 500h Steering chain and seat bearing - Lubrication Optional on rollers without cab Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism.

  • Page 104: Seat Bearing - Lubrication

    Maintenance - 500h Seat bearing - Lubrication Optional on rollers without cab Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 105: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 106: Hydraulic Reservoir - Draining

    Maintenance - 1000h Clean thoroughly around the oil filters. Remove the oil filters (1) and dispose of them in Remove the oil filters (1) and dispose of them in an approved manner. They are single-use filters an approved manner. They are single-use filters and cannot be cleaned.

  • Page 107: Fuel Tank - Drainage

    Maintenance - 1000h Fuel tank - Drainage Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 108: Rear Axle Planetary Gear - Oil Change

    Maintenance - 1000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approximately 1.85 liters (1.95 qts). Oil should be taken to your local waste disposal Oil should be taken to your local waste disposal station.

  • Page 109: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 110: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the machine level so that the indicator pin (1) on the inside of the drum is aligned with the top of the drum frame. Fig. Left drum side 1. Indicator pin Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 111: Drum Gearbox - Oil Change

    Maintenance - 2000h Drum gearbox - Oil change Place the roller on a level surface with the plugs (1) and (2) as illustrated. Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 3.5 liters (1 gal.).

  • Page 112: Steering Hitch - Check

    Maintenance - 2000h Steering hitch - Check Inspect the steering hitch to detect any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering hitch Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation.

  • Page 113: Compressor - Check (Optional)

    Maintenance - 2000h Compressor - Check (Optional) Inspect the attachment of the compressor (1). The compressor is located over the alternator in the engine compartment. The unit should, if possible, be run at least five minutes every week to ensure the lubrication of the gaskets and compressor in the system.
  • Page 114 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 115 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

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