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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models AM Series 25AM 30AM ANSI 38AM PVC 2002 ® AS/NZS 31215807 February 10, 2020 - Rev B...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death DANGER CAUTION INDICATES A POTENTIALIT Y HAZARDOUS SITUATION.
Your Local JLG Office JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL (See addresses on manual rear cover) INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI- In USA: DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR...
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FOREWORD REVISION LOG Original Issue A - October 3, 2019 Revised B - February 10, 2020 31215807...
If there are any questions with regard to safety, training, inspec- bar. tion, maintenance, application and operation, please contact JLG Industries, Inc. ("JLG"). MODIFICATION OR ALTERATION OF AN MEWP SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. • On a level surface, always travel with the platform end lead- ing the way.
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SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must • Do not elevate the platform or move the machine on a soft be used when moving units on slopes greater than 5°. surface.
SECTION 1 - SAFETY PRECAUTIONS Tilt Back Procedure (AM38 Machines Only) • The platform must be completely empty of tools and debris. • Ensure platform is fully lowered. Remove and stow outrig- gers. • Tilt machine back only on a flat, firm and level surface. 31215807...
• Be sure that operators of other overhead and floor level clarification, questions, or additional information regarding machines are aware of the MEWP’s presence. Disconnect any portions of this manual, contact JLG Industries, Inc. power to overhead cranes. • The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.
• Do not operate or raise the platform while on trucks, trail- ers, railway cars, floating vessels, scaffolds or other equip- NOTE: This Minimum Approach Distance shall apply except where ment unless approved by JLG. employer, local, or governmental regulations are more stringent. 31215807...
SECTION 1 - SAFETY PRECAUTIONS OPERATION Maintain a clearance of at least 10 ft (3m) between any part of the machine and its occupants, their tools, and their equip- • Do not operate any machine on which instruction placards ment from any electrical line or apparatus carrying up to or decals are missing or illegible.
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SECTION 1 - SAFETY PRECAUTIONS • Check work area for clearance overhead, on sides, and bot- tom of platform when lifting and lowering platform. • Never use the mast assembly to enter or leave the platform. • Do not increase the platform size with unauthorized deck extensions or attachments, increasing the area exposed to wind will decrease stability.
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SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off • Always ensure that power tools are properly stowed and machine to any adjacent structure. Never attach wire, cable, never left hanging by their cord from the platform work or any similar items to platform area.
SECTION 1 - SAFETY PRECAUTIONS MAINTENANCE SAFETY PRECAUTIONS • Keep standing surfaces and hand holds free of oil, grease, water, etc. • Never work under an elevated platform until platform has been safely restrained from any movement by blocking or FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION overhead sling.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential The Mobile Elevating Work Platform (MEWP) is a personnel han- malfunction.
The following table covers the periodic machine inspections mine if personnel are qualified to operate the MEWP prior to and maintenance recommended by JLG Industries, Inc. Consult operation. The user shall ensure that after familiarization, the local regulations for further requirements for MEWPs. Frequency...
Qualified JLG Mechanic Service and Maintenance Manual Maintenance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE NOTICE NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COM- PLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PRE-START INSPECTION Walk-Around Inspection – Refer to Figure 2-1. on page 2-7. The Pre-Start Inspection should include each of the following: Battery – Charge as required. Cleanliness – Check all surfaces for leakage (oil, fuel, Fuel –...
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK DAILY WALK-AROUND INSPECTION General The function check of all systems should be performed in an area free of overhead and ground level obstructions. Perform a Begin Walk-Around Inspection at item 1 (See Figure 2-1. on function check as follows: page 2-7).
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Base Frame - Components properly secured, no loose Ground Controls - Key switch operable, placards wires dangling below base; bubble level in place and secure and legible; emergency stop switch, properly functioning properly.
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL 3.2 CONTROLS AND INDICATORS Ground Control Station NOTICE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- (See Figure 3-1.) TION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR NOTE: For overnight parking or battery charging, be sure the CONFORMING WITH GOOD SAFETY PRACTICES.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Check hydraulic oil only when platform is completely low- ered and after cycling platform up/down a few times. A 20 amp reset type circuit breaker is located on the cover of the electrical box on AM-AC Models. On AM-DC Models, a 5 Amp fuse is located inside the ground control station cover.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Manual Descent Valve (See Figure 3-2.) Located at the rear and bottom of the base frame. This pull to release - spring loaded return valve (RED Knob), allows for lowering of the platform in an emergency or power failure. Platform Control Station (See Figure 3-3.) POWER/EMERGENCY STOP...
SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-3. Platform Control Station. Emergency Stop (RED) Platform UP (WHITE) Function Enable (GREEN) Platform DOWN (WHITE) 31215807...
SECTION 3 - MACHINE CONTROLS AND INDICATORS CE SPEC. AUSTRALIAN SPEC. OAR00440 Figure 3-5. Decal Installation (CE and AUS) 31215807...
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2. Decal Installation Chart (CE and AUS Specification) (See Figure 3-5.) Item (AUS) (ENG) (DUT) (FRE) (GER) (ITA) (SPA) 1701509 Not Used 1704094 / 1704095 1705801 1703780 1702802 1703781 1705803 1703785 1705805 1703786 1705831 1703784...
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2. Decal Installation Chart (CE and AUS Specification) (See Figure 3-5.) Item (AUS) (ENG) (DUT) (FRE) (GER) (ITA) (SPA) Model Designation - 25AM-1703903 / 30AM-1703904 / 38AM-1001256057 1001115864 1001126700 Serial Number Plate - Not Available Not Used 1703789 Not Used...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION OPERATING CHARACTERISTICS AND LIMITATIONS Capacities This machine is a manually propelled machine, with a work plat- form mounted to an elevating aluminum mast mechanism. The The platform can be raised above the stowed position if: personnel lift’s intended purpose is to provide personnel (with •...
SECTION 4 - MACHINE OPERATION BATTERY CHARGING & MAINTENANCE - (DC MODELS ONLY) 1/8 " AM-DC Models are equipped with a 12 volt, 10 amp output - (3mm ) dual voltage (120/240V) input battery charger. The charger is microprocessor controlled featuring an automatic charge sens- ing circuit which can determine cell voltage and regulate char- ger output and terminate charging as required.
SECTION 4 - MACHINE OPERATION Battery Charger Operation NOTICE ALWAYS CHECK THE VOLTAGE SELECT SWITCH ON THE FACE OF THE BATTERY CHARGER BEFORE OPERATION. IF NOT SET TO THE PROPER AC POWER INPUT VOLTAGE, THE CHARGER MAY BE DAMAGED. Turn the ground control key switch to the OFF posi- tion.
SECTION 4 - MACHINE OPERATION When the battery cell voltage reaches 2.37 V/cell the 80% CHARGE LED will light up. The charger then con- tinues to monitor the increase in charge until it sees no increase, and then terminates the charging pro- cess.
SECTION 4 - MACHINE OPERATION MACHINE SET-UP AND OPERATION Caster Brake Operation Press down on caster brake lever on both casters at To set-up machine for operation the operator must: front of machine to apply caster brakes. Position machine in work area. To disengage caster brake, apply pressure or lift up on NOTE: If AC powered machine, connect machine to a grounded caster brake lever.
SECTION 4 - MACHINE OPERATION Outrigger Installation (See Figure 4-5. on page 4-7) NOTICE AS A SAFETY PRECAUTION, DUE TO DIFFERENT LENGTHS, OUTRIGGER BEAMS ARE DESIGNED TO FIT A SPECIFIC MODEL AND ARE NOT INTERCHANGEABLE. Remove one outrigger beam from the stowage socket. Insert outrigger beam into an outrigger socket on the base frame with outrigger interlock contact on the bottom.
SECTION 4 - MACHINE OPERATION Platform Loading Platform Operation platform maximum rated load capacity is shown on a placard Enter platform and close gate/slide bar. located on the platform control panel. Applies to all available To raise platform, press FUNCTION ENABLE button and AM model platforms.
SECTION 4 - MACHINE OPERATION QUICK-CHANGE PLATFORM MOUNTS (See Figure 4-6.) The AM model is equipped with platform mounting for quick and simple exchange of platforms. Platform Removal Remove both pins holding lower platform support rail to platform lower mount. Remove both pins holding upper platform support rail to platform upper mount.
SECTION 4 - MACHINE OPERATION MACHINE SHUT DOWN AND PARK Platform Installation Using two people or suitable lifting equipment, lift Ensure platform is fully lowered, turn key switch to platform and set platform upper support rail into the OFF position. upper platform mount on the mast.
SECTION 4 - MACHINE OPERATION TRANSPORT, LIFTING AND TIE DOWN General To move machine from work area to work area the operator may: • Push machine on its base wheels. • Push machine in Tilt-Back mode. (38AM only) • Move machine using a forklift. •...
SECTION 4 - MACHINE OPERATION Tilt-Back Assembly Set-up (AM38) NOTE: If moving machine in other than a straight line forward, unlock tilt-back swivel wheels by pulling the swivel wheel (See Figure 4-7., Figure 4-8. and Figure 4-9.) lock pins out then turning pins 90° to the unlock position. NOTICE This will allow the tilt-back swivel wheels to rotate freely and steer machine while moving.
NOTE: The stowed mast height of the 38AM exceeds the length of truck tailgate. most pick-up truck beds. JLG does not recommend trans- Continue lifting and pushing machine onto the truck porting those models by pick-up truck.
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SECTION 4 - MACHINE OPERATION Figure 4-10. Loading Machine onto Bed of Pick-Up Truck. 31215807 4-17...
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SECTION 4 - MACHINE OPERATION Figure 4-10. Loading Machine onto Bed of Pick-Up Truck. 4-18 31215807...
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SECTION 4 - MACHINE OPERATION Figure 4-10. Loading Machine onto Bed of Pick-Up Truck. 31215807 4-19...
SECTION 4 - MACHINE OPERATION Lifting NOTE: All AM models are equipped with forklift pockets at the mast end of frame for transporting the unit. An optional To lift the machine, use suitable lifting equipment capable of crane hook is available. Do not lift with a crane without handling the weight of the machine.
SECTION 5 - OPTIONAL EQUIPMENT SECTION 5. OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT Crane Hook Attached at the top rear of the mast, the crane hook is used to The following optional equipment is available for AM model lift the machine up or down to another level. machines: Extra Power Pack 22"...
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SECTION 5 - OPTIONAL EQUIPMENT Figure 5-1. Hour Meter Location. 1. Hour Meter 31215807...
SECTION 6 - EMERGENCY PROCEDURES SECTION 6. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead This section explains the steps to be taken in case of an emer- structures or equipment, do the following: gency situation while operating the machine.
JLG Industries, Inc. must be notified immediately of any inci- age which may prevent it from setting properly on its base dent involving a JLG product. Even if no injury or property wheels once in a vertical position, (i.e. base wheels damaged, damage is evident, JLG must be contacted by telephone and base frame distorted, etc.).
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE INTRODUCTION Other Publications Available Specific to this Machine: Service and Maintenance Manual This section of the manual provides additional necessary infor- ANSI ......... . 31215808 mation to the operator for proper operation and maintenance of this machine.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Electrical Specifications SPECIFICATION 25AM 30AM 38AM System Voltage: DC Models: 12 Volts DC AC Models: 100/120/240 Volts AC Battery Charger (DC Models) Input: 120/240 Volts AC - 50/60 Hz - Voltage Selectable Output: 12 Volt - 10 Amps DC - w/Auto Charge Sensing Circuit Battery Specifications...
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Platform Data SPECIFICATION 25AM 30AM 38AM Occupants: (Persons allowed in Platform) Platform Capacity : ANSI: 350 lb. 300 lb. 300 lb. (U.S.A, Brazil, Japan, China, Latin America ) (160 kg) (136 kg) (136 kg) 350 lb.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Component Weights SPECIFICATION 25AM 30AM 38AM Platform Weight : Standard Platform: 55 lb. (25 kg) DC Voltage Battery Pack: (Wet Cell) 70 lb. (32 kg) Serial Number Locations For machine identification, a serial number plate is affixed to the machine.
+20°F (–7°C) JLG recommends using Mobil DTE 13 hydraulic oil. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of...
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance NOTE: This information applies to wet cell batteries only. Do not attempt to open a maintenance-free sealed battery. 1/8 " Battery fluid level should be approximately 1/8" (3mm) below (3m m ) vent tubes.
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SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 31215807...
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 7-2. - Lubrication Intervals for Various Components INTERVAL HOURS NO/TYPE ITEM COMPONENT LUBE/METHOD COMMENTS LUBE POINTS MONTHS MONTHS YEAR YEARS 150 Hrs. 300 Hrs. 600 Hrs. 1200 Hrs. HO/Check Hydraulic Check oil level every day. Fill To Line on Reservoir Hydraulic Oil Oil Level HO/Change Hydraulic...
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For electric powered machines, the equivalent continuous A- Weighted sound pressure level at the work platform is less than 70dB(A).
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