WAGNER Cobra 40-10 Original Operating Manual
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WAGNER Cobra 40-10 Original Operating Manual

High-pressure double diaphragm pumps
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Version 01/2018
Cobra 40-10
Cobra 40-25
High-pressure
Double Diaphragm Pumps
B_04234
B_04233

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Summary of Contents for WAGNER Cobra 40-10

  • Page 1 Version 01/2018 Cobra 40-10 Cobra 40-25 High-pressure Double Diaphragm Pumps B_04234 B_04233...

  • Page 3: Table Of Contents

    Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for Staff 4.2.1 Personal Safety Equipment 4.2.2 Safe handling of WAGNER spray devices 4.2.3 Ground the Unit 4.2.4 Product hose 4.2.5 Cleaning and Flushing 4.2.6 Touching hot surfaces 4.2.7...
  • Page 4 Assembly of the Device FUNCTION TEST AFTER THE REPAIR DISPOSAL ACCESSORIES 13.1 Cobra 40-10 Accessories 13.2 Cobra 40-25 Accessories SPARE PARTS 14.1 How can spare parts be ordered? 14.2 Overview of the Cobra 40-10 Components 14.3 Cobra 40-10 Air Motor...
  • Page 5 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.4 Cobra 40-10 Fluid Section 14.5 Overview of the Cobra 40-25 Components 14.6 Cobra 40-25 Air Motor 14.7 Cobra 40-25 14.8 Cobra 40-10 Inlet Valve 14.9 Inlet Valve Depressor 14.10 Cobra 40-25 Inlet Valve 14.11...

  • Page 6: About These Instructions

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 7: Languages

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 LANGUAGES The operating manual is available in the following languages: Original Operating Manual Language Order No. German 2340850 Translation of the Original Operating Manual Language Order No. Language Order No.

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 9: Processible Working Materials

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 PROCESSIBLE WORKING MATERIALS Fluid materials like paints and varnishes. Application Cobra 40-10 Cobra 40-25 Water-dilutable products Solvent-based lacquers and paints Two-component coating products Emulsions UV lacquers Primers Epoxy and polyurethane lacquers, phenolic lacquers...

  • Page 10: Identification

    ORDER NUMBER DOC 2340851 IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially explosive areas. Double diaphragm pumps Cobra 40-10 and Cobra 40-25 Device types: Manufacturer: Wagner International AG CH-9450 Altstätten, Switzerland...

  • Page 11: Type Plates

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Air in the pump fluid Flammable gas mixtures can form if air reaches the pump fluid. Prevent the pump from taking in air and running dry. If air has been taken in, fix the leak. Then, fill slowly and in a controlled manner until the air has escaped.

  • Page 12: Basic Safety Instructions

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention.

  • Page 13: Personnel Qualifications

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: - Periodic preventative maintenance and service (replacing hoses, checking tightness strength of the connections etc.). - Regular monitoring of leaks and defects via visual inspection and odor testing, e.g., daily before commissioning, at the end of work or weekly.

  • Page 14: Safe Handling Of Wagner Spray Devices

    "Troubleshooting" chapter. If necessary or at least every 12 months, the liquid ejection devices must be checked for safe working conditions by an expert (e.g. WAGNER Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and DGUV 100-500 Chapters 2.29 and 2.36).

  • Page 15: Product Hose

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 4.2.4 PRODUCT HOSE Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.

  • Page 16: Cleaning And Flushing

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-flammable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are...

  • Page 17: Maintenance And Repair

    4.2.7 MAINTENANCE AND REPAIR Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories.

  • Page 18: Description

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 DESCRIPTION COMPONENTS Designation Cobra 40-10 Cobra 40-25 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball valve 4 Air motor 5 Compressed air Inlet 6 Mounting flange...

  • Page 19: Protective And Monitoring Equipment

    Order No. Designation Diaphragm pump Cobra 40-10 consisting of: 2329519 Fluid section, air motor, connection elements Frame-mounted diaphragm pump Cobra 40-10 consisting of: 2329521 Fluid section, air motor, connection elements Diaphragm pump Cobra 40-25 consisting of: 2329523 Fluid section, air motor, connection elements...

  • Page 20: Technical Data

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 5.5.2 TECHNICAL DATA Description Units Cobra 40-10 Cobra 40-25 Pump ratio 40:1 40:1 Volume flow per double stroke (DH) cu inch Maximum operating overpressure 3626 3626 Maximum possible strokes in operation...

  • Page 21: Dimensions And Connections

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 5.5.3 DIMENSIONS AND CONNECTIONS Cobra 40-10 mm; inch Cobra 40-25 mm; inch 505; 19.88 605; 23.82 313; 12.32 379; 14.92 322; 12.68 373; 14.69 Cobra 40-10 134; 5.28 55; 2.16 182;...

  • Page 22: Volume Flow

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 5.5.4 VOLUME FLOW Wagner AL nozzles Volume flow in l/min.* inch mm Spray angle 7 MPa 10 MPa 15 MPa 70 bar 100 bar 150 bar 1015 psi 1450 psi 2175 psi 0.007...

  • Page 23: Performance Diagrams

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 5.5.5 PERFORMANCE DIAGRAMS Example Stroke frequency (DH/min) 8 bar 6 bar 4 bar Water flow rate (nl/min) B_00301 Cobra 40-10 Cobra 40-25 Stroke frequency (DH/min) Stroke frequency (DH/min) NL/min nl/min...

  • Page 24: Cobra Pressure Regulator Unit

    5.6.1 HIGH-PRESSURE FILTER (OPTION) To ensure problem-free operation it is recommended that a WAGNER high-pressure filter be used. These have been developed especially for WAGNER pneumatic pumps. The filter inserts can be exchanged depending on the product to be used. The high-pressure filter corresponding to the device can be found in Chapter;...

  • Page 25: Assembly And Commissioning

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 26: Assembly And Installation

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 ASSEMBLY AND INSTALLATION WARNING Inclined ground! Risk of accidents if the device rolls away/falls. Position the trolley with the double diaphragm pump horizontally. If the surface is inclined, position the feet of the trolley towards the gradient.

  • Page 27: Ventilation Of The Spray Booth

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 6.5.1 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.
  • Page 28 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Grounding scheme (example) Designation 1 Conveyor 2 Work piece 3 Pump 4 Paint tank 5 Spraying stand 6 Floor, static dissipative R max < 1 MΩ B_06818 Part / workstation...

  • Page 29: Commissioning

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 COMMISSIONING WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with flushing agent or working medium.

  • Page 30: Operation

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 31: Work

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 WORK Ensure that: commissioning is carried out in accordance with Chapter 6.7. Ball valve position 1 To: working position 2 Closed: the air motor can still be under pressure. 3 Vent: Operating pressure in the air motor is vented (control pressure is still present).

  • Page 32: Basic Cleaning

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 BASIC CLEANING Flush regularly Regular flushing, cleaning and maintenance ensures the pumps' high pumping and suction capacity. The cleaning and flushing agents used must be compatible with the working material.

  • Page 33: Cleaning And Maintenance

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training.

  • Page 34: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 35: Safety Checks And Maintenance Intervals

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.

  • Page 36: Emptying Pump

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.4 EMPTYING PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner.

  • Page 37: Filling The Empty Pump

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.5 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty and fill the device slowly and in a controlled manner.

  • Page 38: Cleaning And Replacing The Filter

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.6 CLEANING AND REPLACING THE FILTER 8.2.6.1 STRAIGHT INLINE FILTER (270 BAR) 1. Flush the pump and inline filter in accordance with Anti-seize paste** Chapter 7.5. Flush using the gun so that the flushing agent flows through the inline filter.
  • Page 39 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.6.3 HIGH-PRESSURE FILTER 530 BAR 1. Flush the pump and HP filter in accordance with Chapter 7.5, and Filter installation position while doing so: Preferred Turned over – At the preferred filter installation position: Flush via the return flow valve (1).

  • Page 40: Maintenance Hydraulic Stage

    4. Screw in threaded plug (5) and tighten with 2 Nm; 1.5 lbft. NOTICE Using hydraulic oil Using the wrong hydraulic oil can cause a malfunction. Use only original hydraulic oil - Wagner order no. 322912 (250 ml or 15 cu inch).

  • Page 41: Oil Change

    Order No. 322911 Oil filling set NOTICE Using hydraulic oil Using the wrong hydraulic oil can cause a malfunction. Use only original hydraulic oil - Wagner order no. 322912 (250 ml or 15 cu inch). 8.2.9.1 DISCHARGING OIL B_04244 B_04241 Procedure 1.
  • Page 42 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.9.2 FILLING HYDRAULIC STAGE WITH OIL CAUTION Environmental pollution caused by waste oil! Waste oil in the sewage network or spilled on the ground causes severe environmental damage. Groundwater pollution is liable to prosecution.
  • Page 43 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 8.2.9.3 VENT B_04243 B_04247 Procedure 1. Turn the pump upside down. Remove the threaded plug (5). 2. Slowly start up the pump (vent), until no more air bubbles rise from the oil intake tube.

  • Page 44: Troubleshooting And Rectification

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 TROUBLESHOOTING AND RECTIFICATION Problem Cause Remedy The pump does not work. Air motor does not work or stops. Open and close ball valve on the pressure regulator unit or briefly disconnect compressed air supply.

  • Page 45: Repair Work

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 46: Cleaning The Parts After Disassembly

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 10.4 CLEANING THE PARTS AFTER DISASSEMBLY WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets.

  • Page 47: Function Test After The Repair

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 11 FUNCTION TEST AFTER THE REPAIR After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair staff.

  • Page 48: Disposal

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 12 DISPOSAL When the equipment must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: Stainless steel Aluminum Elastomerics Plastics Carbide Consumable products Consumable products (lacquers, adhesives, flushing and cleaning agents, solvents) must be disposed of in accordance with all applicable legal requirements.

  • Page 50: Accessories

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 13 ACCESSORIES 13.1 COBRA 40-10 ACCESSORIES AirCoat Note: When the fitting at the product outlet is replaced (item 55/57), a new sealing ring (item 58) must also be installed. 10,19...
  • Page 51 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 2329519 Diaphragm pump Cobra 40-10 322912 Hydraulic oil (for pressure stage) 250 ml; 250 cc 236219 Grounding cable 3 m; 9.8 ft 2382997 AirCoat filter pressure regulator...

  • Page 52: Cobra 40-25 Accessories

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 13.2 COBRA 40-25 ACCESSORIES AirCoat 57/58 10,19 60/61 30,31 12 12 B_04249 Note: When the fitting is replaced at the product output (item 55/57/58/59), a new sealing ring (item 60/61) must also be installed.
  • Page 53 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 2329523 Diaphragm pump Cobra 40-25 322912 Hydraulic oil (for pressure stage) 250 ml; 250 cc 236219 Grounding cable 3 m; 9.8 ft 2333479 AirCoat filter pressure regulator...

  • Page 54: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 55: Overview Of The Cobra 40-10 Components

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.2 OVERVIEW OF THE COBRA 40-10 COMPONENTS 25 Nm; 18 lbft B_04250 Order No. Designation Air motor 3/53 Preassembled Cobra 40-10 fluid section 322436 Air motor casing 322437 Pressure stage casing...

  • Page 56: Cobra 40-10 Air Motor

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.3 COBRA 40-10 AIR MOTOR 10-15 Nm; 7-11 lbft 20-25 Nm; 15-18 lbft 2-3 Nm; 1.5-2.2 lbft Do not dismount the piston 25Nm B_06851 Order No. Designation 9998718 Drive fastener...
  • Page 57 9992590 Loctite 222 50 ml; 50 cc 9992831 Loctite 542 50 ml; 50 cc 9992616 Molykote DX grease 9992528 Loctite 270 50 ml; 50 cc 2341627 Cobra 40-10 air motor service set = Wearing part. = Included in service set.

  • Page 58: Cobra 40-10 Fluid Section

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.4 COBRA 40-10 FLUID SECTION Cobra 40-10 70 Nm; 52 lbft 90 Nm; 66 lbft 20 Nm; 15 lbft 30 Nm; 22 lbft 50 Nm; 37 lbft 40 Nm; 29.5 lbft 1.5 Nm;...
  • Page 59 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 2329898 Sealing sleeve 9900204 Hexagon screw 9920102 Washer 341241 Inlet valve depressor, complete, see Chapter 14.10 2330764 Inlet housing 9907234 Hexagon screw 9920107 Washer 9974184 O-ring 322411...
  • Page 60 Loctite 542 50 ml; 50 cc 9971395 O-ring, 10x1.25 2312288 Service set for Cobra 40-10 fluid section 322917 Service set for Cobra 40-10 piston (incl. items 25, 31, 32, 33, 59, and 108) 322930 Piston rod assembly pin 9992616 Molykote DX grease 9998808...

  • Page 61: Overview Of The Cobra 40-25 Components

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.5 OVERVIEW OF THE COBRA 40-25 COMPONENTS 25 Nm; 18 lbft B_04254 Order No. Designation Cobra 40-25 air motor Preassembled Cobra 40-25 fluid section 9920106 Washer 322235 Hood 4 with air outlet...

  • Page 62: Cobra 40-25 Air Motor

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.6 COBRA 40-25 AIR MOTOR 10-15 Nm; 7-11 lbft 20-25 Nm; 15-18 lbft 2-3 Nm; 1.5-2.2 lbft Do not dismount the piston 55 28 25Nm B-06852 Order No. Designation 9998718 Drive fastener...
  • Page 63 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 9925033 Washer 367310 Silencer 4 9974098 O-ring 9974097 O-ring 9900325 Socket cap screw 9920103 Washer A6.4 367309 Connecting part 4 367320 Cotter pin 369290 Pilot valve 9998674 Threaded plug...

  • Page 64: Cobra

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.7 COBRA 40-25 100 Nm; 74 lbft (8 x) 120 Nm; 89 lbft (2 x) 20 Nm; 15 lbft 50 Nm; 37 lbft 40 Nm; 29.5 lbft 24/92 1.5 Nm; 1.1 lbft 20 Nm 14.8 lbft...
  • Page 65 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 2306164 Valve fitting 341336 Clasp 2308753 Inlet valve set, complete (comprising 2 valves), see Chapter 14.8 2330810 Connection piece 2337668 Fluid section 2308868 Flange connection 2308886 O-ring 169248 Relief valve, complete (for spare parts, see Chapter 14.11)
  • Page 66 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Order No. Designation 9904311 Locking screws with collar/hexagon socket 9974111 Sealing ring for G3/8 thread 3051041 Sealing ring for G1/2 thread 9920106 Washer 341325 Valve guide 341328 Clasp 9971470 O-ring...

  • Page 67: Cobra 40-10 Inlet Valve

    Item 8 adhesive area: Pretreated with fast cleaner Loctite type 7063. B_01230 Order Designation 322914 Complete Cobra 40-10 inlet valve set 9912100 Hexagon nut with clamp 344334 Spring guide 190304 Pressure spring 158333 Guide 341331 Sealing ring 344322 Valve housing...

  • Page 68: Cobra 40-25 Inlet Valve

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.10 COBRA 40-25 INLET VALVE -0.1 Note: Item 8 adhesive area: Pretreated with fast cleaner Loctite type 7063. B_02942 Order Designation 2308753 Complete Cobra 40-25 inlet valve set 9912100 Hexagon nut with clamp...

  • Page 70: High-Pressure Filter (Up To 530 Bar; 7687 Psi)

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.12 HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI) 90 Nm; 66 lbft Tighten pos. 3 by hand Identification of the filter 140 Nm 103 lbft B_05065...
  • Page 71 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Ball valve version in carbon steel Order No. Designation 2335334 HP filter DN12-PN530, complete 2324542 Filter housing 2324543 Union nut 2330780 Fitting, DF-MM-G1/2-G3/8-PN530-SSt 9955863 O-ring 2324670 Distribution housing for ball valve...

  • Page 72: Inline Filter 90° (Up To 270 Bar; 3916 Psi)

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.13 INLINE FILTER 90° (UP TO 270 BAR; 3916 PSI) B_05066 Order No. Designation 2329026 Inline filter, HL DN6-PN270-G1/4"-SSt 2326045 Filter inlet housing, pre-assembled Filter insert, yellow (middle), 100 mesh per inch*...

  • Page 73: Straight Inline Filter (Up To 270 Bar; 3,916 Psi)

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.14 STRAIGHT INLINE FILTER (UP TO 270 BAR; 3,916 PSI) B_05085 Order No. Designation 2324558 Inline filter DN6-PN270-G1/4"-SSt 2324550 Filter inlet housing 128389 Seal Filter insert, yellow (middle), 100 mesh per inch*...

  • Page 74: Aircoat Regulator And Aircoat Filter Regulator

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.15 AIRCOAT REGULATOR AND AIRCOAT FILTER REGULATOR AirCoat filter regulator AirCoat regulator B_05400 B_06938 Remove protective container. Mount contact plate. Screw on / unscrew protective container three times (provides contact point via container coating)

  • Page 75: Cobra 40-10 Frame, Complete

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.16 COBRA 40-10 FRAME, COMPLETE B_06841 Order Designation 322052 Cobra 40-10 frame Frame pressed Frame pipe 9990861 Plug 9999209 Saddle feet for round tubes 9910204 Self-locking hexagon nut, M6 9900202 Hexagon screw M6x40 9900126 Hexagon screw M6x45 = Wearing part.

  • Page 76: Horizontal Cobra Trolley

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.18 HORIZONTAL COBRA TROLLEY Axle setting Cobra trolley B_05001...
  • Page 77 Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 Trolley and pump fitted B_05002 Order No. Name 2341375 Cobra trolley complete Frame, left 4"-6" Frame, right 4"-6" 9907140 Hexagon screw 9910204 Self-locking hexagon nut, M6 2304440 Wheel, D250 340372...

  • Page 78: Sliding Tables

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.19 SLIDING TABLES Distance: B_03932 Order No. Designation 2325901 Trolley, complete Frame, left, 4"-6" (welded) Frame, right, 4"-6" (welded) 9907140 Hexagon screw DIN931 M6x75 9910204 Self-locking hexagon nut, M6 2304440...

  • Page 79: Complete Hopper

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.20 COMPLETE HOPPER B_04258 Order No. Designation 2344505 Hopper set Ex, 5 L; 1.3 gal 9902313 Cylinder self-tapping screw 3756 Filter disk, mesh 0.4 mm; 0.02 inch 37607 Filter disk, mesh 0.8 mm; 0.03 inch...

  • Page 80: Liter Tank

    Cobra 40-10 / 40-25 VERSION 01/2018 ORDER NUMBER DOC 2340851 14.21 2 LITER TANK B_05018 * Replace for the following pumps: − Cobra 40-10 with date of product before November 2013. Order No. Designation 2344741 2L Cobra tank 2320844 Union nut with bayonet...

  • Page 81: Guarantee And Conformity Declarations

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 82: Eu Declaration Of Conformity

    Chapter 2.29 and Chapter 2.36 Identification: EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2302350...
  • Page 84 Order No. 2340851 Edition 01/2018 ts-liquid@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Cobra 40-25

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