CAS CL7200 Series Service Manual
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CAS CL7200 Series Service Manual

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CAS ELECTRICS CO.,LTD
CL7200 Series
Service Munual
Rev. 2014. 12. 17
1

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Summary of Contents for CAS CL7200 Series

  • Page 1 CAS ELECTRICS CO.,LTD CL7200 Series Service Munual Rev. 2014. 12. 17...

  • Page 2: Proper Operation

    Thank you for purchasing the CAS CL7200 series price computing printer scale. We have designed this equipment with advanced features, high quality construction, and user-friendly menu driven programming. We are confident that you will find the CAS CL7200 series scale will meet all of your most demanding needs.
  • Page 3 CAS ELECTRICS CO.,LTD Model and Specificationl Model CL7200 Series Capacity 15Kg 30Kg Interval 2g/5g 5g/10g Max Tare -5.998Kg -9.995Kg U-Type S-Type Display Fornt : 10.2”TFT LCD (800x480) 15” TFT LCD (1024x768) Rear : 7” TFT LCD (800x480) Zero Pass Range...
  • Page 4 CAS ELECTRICS CO.,LTD 1.3 Environmental Conditions & Safety 1) Please avoid the following hostile conditions Temperatures below or exceeding: Ungrounded electrical outlet   -10° C ~ 40° C (14° F ~ 104° F) Excessive vibration Unstable or flimsy surface ...
  • Page 5 CAS ELECTRICS CO.,LTD 1.4 Leveling and Footer Location 1) Location This scale must be placed on a flat and stable surface. Please keep the scale away from the direct path of oscillating fans, ventilation systems, or strong drafts as these air disturbances can be picked-up by the scale’s very sensitive weighing platform and may cause incorrect weight...
  • Page 6 CAS ELECTRICS CO.,LTD 2) Leveling If the scale is not properly leveled, please adjust the 4 adjustable legs at the bottom of the scale. Turn the legs clockwise or counterclockwise so as to center the bubble of the leveling gauge inside the indicated circle.

  • Page 7: Power Outlet And Requirements

    CL7200 series’s outlet is on bottom of scale. Power Outlet Power Switch The CL7200 series is designed to be used almost anywhere in the world! Like the many appliances of today, the CL7200 series is designed with an automatically switching power supply. This allows operation when connected to an AC source from 100V to 240V at 50/60Hz with 5% tolerance.

  • Page 8: Scale Overview

    CAS ELECTRICS CO.,LTD 2. Classification 2.1 Scale Overview CL7200 has 2 differrnt type Standard Type, Self Type. ■ Standard U-Type ■ Self-Type...
  • Page 9 CAS ELECTRICS CO.,LTD 2.2 Display and Key There is LCD(Front:800x480, Rear: 800x480) display on CL7200. LCD display indicates program tare, weight, unit price, total price. Underbar inicates stable, net, zero, auto, save, prepack, D/C, shift, data transfer. LCD display shows menu massages for program mode.
  • Page 10 CAS ELECTRICS CO.,LTD ■ CL7200-S...
  • Page 11 CAS ELECTRICS CO.,LTD ■ Indicators SYMBOLS DESCRIPTION B, P, R, H - TYPE G - TYPE D - TYPE STABLE Stable weight indicator ▶0◀ ▶0◀ Zero weight indicator Net weight indicator AUTO AUTO Print Mode indicator SAVE SAVE Auto clearing status indicator...
  • Page 12 CAS ELECTRICS CO.,LTD 2.3 Printer •Cartridge type print mechanism •High quality ROHM printer head (50km/5x10 7 pulses) •Improved a rotating force by using 2 independent motors •Large compartment for 120mm paper roll •High speed at 100 mm/sec. •5 speed ranges for paper roll quality adjustment •Supports Paper...
  • Page 13 CAS ELECTRICS CO.,LTD 2.4 Commuication ■ Standard ① RS232 ② Cash Drawer ③ Ethernet ④ USB Device ⑤ USB Host x 2 ■ Options ⑥ Wireless Ethernet Module ⑥ Wireless Ethernet Module ⑤ USB Host x 2 ④ USB Device ③...

  • Page 14: Getting Started

    CAS ELECTRICS CO.,LTD 3. Getting Started 3.1 Sealing Method ■ Method 1 ■ Method 2 ■ Method 3 ■ Method 4...

  • Page 15: Installation Of The Label Roll

    CAS ELECTRICS CO.,LTD 3.2 Installation of the Label Roll ■ Label Specifications Outer diameter of roll : 100mm Inner diameter of roll : 40mm Width of receipt roll : 40, 50, 60mm Width of label roll : 60mm(MAX) ■ Print Area...
  • Page 16 CAS ELECTRICS CO.,LTD 3) Remove cartridge as fig. 3. 4) Remove Pick-Up Spool assembley and paper guide from the cartridge as fig. 4. 5) Place the label in the scale as fig. 5 6) Press the FEED key. NOTE: For auto label calibration press FEED key two or three times * If label position is not correct, you have to check the followings: a.
  • Page 17 CAS ELECTRICS CO.,LTD 3.3 Program Menu and Tree 3.3.1 How to access PROGRAM MODE You can see the Program Menu screen by pressing the MENU key. - Lower end of left number represents the Page number of Main Menu and Lower end of right number represents the Page number of Sub Menu.

  • Page 18: Program Menu Tree

    CAS ELECTRICS CO.,LTD 3.3.2 Program Menu Tree CODE Menu CODE Sub Menu І CODE Sub Menu Ⅱ 1110 Change Price 1120 New/Edit 1131 New/Edit 1132 List 1130 Discount 1133 Delete 1137 Delete by PLU(DC) 1138 Delete by Dept(DC) 1139 Delete All...
  • Page 19 CAS ELECTRICS CO.,LTD CODE Menu CODE Sub Menu І CODE Sub Menu Ⅱ 1341 New / Edit country 1340 Country 1342 List country 1343 Delete country 1351 New / Edit slaughter house PLU data table 1300 1350 Slaughter House 1352 List slaughter house Ⅱ...
  • Page 20 CAS ELECTRICS CO.,LTD 1635 Department 1636 Hourly 1637 Clerk 1640 Z2 report 1650 Clear All Non-sending Report 1660...
  • Page 21 CAS ELECTRICS CO.,LTD CODE Menu CODE Sub Menu І CODE Sub Menu Ⅱ 1710 Print Label Item 1720 Markdown 1731 Clear Mamory 1732 Scale Type 1733 Print Mode 1734 Label / Ticket size 1730 Printer Hardware 1735 Sensor Calibration 1700...

  • Page 22: Calibration Menu Tree

    CAS ELECTRICS CO.,LTD 1940 Check Scale 1950 Backup to scale 1961 New / Edit slave scale 1960 Slave Scale 1962 List slave scale 1963 Delete slave scale 3.3.3 Calibration Menu Tree CODE Menu CODE Sub Menu І CODE Sub Menu Ⅱ...

  • Page 23: Calibration Mode

    4.1 Calibration (Calibration MENU -> 1. Calibration) Execute Weight Calibration and A/D related settings (Access Authorized CAS Tester only) Open the tray and remove the calibration sealing. Order to access calibration mode: Insert a stick into the CAL switch. Switch power on, while pushing the CAL button.
  • Page 24 CAS ELECTRICS CO.,LTD First page of Calibration mode...
  • Page 25 CAS ELECTRICS CO.,LTD 4.1.1 Span Calibration (Menu Code 8110) (Calibration MENU -> 1. Calibration -> 1. Span Calibration) * Requires set of certified weights. (For best result prepare 15kg/6kg(max) weights) Display shows the amount of weight that you will need.
  • Page 26 CAS ELECTRICS CO.,LTD *Menu 8130 sets the max capacity for calibration. ④ Display shows “Wait4” ~ “Wait0” then following message. Error Message * When tray is unstable during calibration process, following message appear.
  • Page 27 CAS ELECTRICS CO.,LTD * When calibration weight was too heavy or light, following message will appear. * When A/D failure is detected during Calibration following message will appear. Please check the connector between main board and other controller.
  • Page 28 CAS ELECTRICS CO.,LTD 4.1.2 Span/Zero Fine Adjust (Menu Code 8120) (Calibration MENU -> 1. Calibration -> 2. Span/Zero Fine Adjust) This mode is for fine tuning of scale after span Cal. Please put Max weight on the tray and adjust A/D results at 60000, using the cursor key [◀...
  • Page 29 CAS ELECTRICS CO.,LTD * You can make the Internal value number as 60,000 automatically by pressing [TEST] key. Span value ⓓ will be updated automatically.
  • Page 30 CAS ELECTRICS CO.,LTD 4.1.3 Capacity & Units (Menu Code 8130) (Calibration MENU -> 1. Calibration -> 3. Capacity & Units) You can move page, using [PAGE UP] [PAGE DOWN] key. Set scale’s Weighing unit, capacity, Interval, Cal Unit. Caution : Span calibration must take place after “Capacity & Units” setting.
  • Page 31 CAS ELECTRICS CO.,LTD 4.1.4 Gravity Constant (Menu Code 8140) (Calibration MENU -> 1. Calibration -> 4. Gravity Constant) - CL7200 scale enables to calibrate in any country. You can set according to country standard gravity constant data. For case of full recalibration set the factory gravity first and then local area gravity code.
  • Page 32 CAS ELECTRICS CO.,LTD Indonesia Djakarta 9.7814 Dallas 9.7949 Iraq Baghdad 9.7964 Detroit 9.8039 Japan Mishima 9.7979 Los Angeles 9.7979 Korea Seoul 9.7994 New York 9.8024 Kuwait Kuwait 9.7919 Philadelphia 9.8024 Lebanon Beirut 9.7964 San Francisco 9.7994 Mauritius Port Louis 9.7859...
  • Page 33 CAS ELECTRICS CO.,LTD 4.1.5 Percent Calibration (Menu Code 8150) (Calibration MENU -> 1. Calibration -> 5. Percent Calibration) When the case you don’t have max weight for calibration. Percent Calibration enables to use lighter weight. ① For 5kg weight, input [5]key and press [ENTER] ②...
  • Page 34 CAS ELECTRICS CO.,LTD 4.1.6 Linearity Adjust (Menu Code 8160) (Calibration MENU -> 1. Calibration -> 6. Linearity Adjust) You can re-adjust the mid-range weight level for precise calibration. ① For 5kg weight, input [5]key and press [ENTER] ② Clear the tray and press [ENTER], then “Wait4~Wait0” will display ③...
  • Page 35 CAS ELECTRICS CO.,LTD 4.1.7 Zero & Tare Setting (Menu Code 8170) (Calibration MENU -> 1. Calibration -> 7. Zero & Tare Setting) CAUTION: This Setting is part of (OIML, NTEP, etc) regulation must be setting by the local restriction. ① Init-Zero range (%) Before Sales mode you need to compare Calibrated A/D value and current A/D value need to be in the safe range order to function property.
  • Page 36 CAS ELECTRICS CO.,LTD ⑦ Net Zero Mark(Y/N) When Tare weight is set to zero, Zero mark will display. In other words Net Weight is zero. ⑧ Gross Zero-Tracking(Y/N) Zero-tracking is possible during Gross Weight is 0. Factory setting is “Y”.
  • Page 37 CAS ELECTRICS CO.,LTD 4.1.8 Factory Setting (Menu Code 8180) (Calibration MENU -> 1. Calibration -> 8. Factory Setting) This setting A/D’s advanced setting only for factory primary setting.
  • Page 38 CAS ELECTRICS CO.,LTD 4.1.8.1 A/D Initialize (Menu Code 8183) (Calibration MENU -> 1. Calibration -> 8. Factory Setting -> 3. A/D Initialize) CAUTION: Must record setting values before Selecting [Y]. This will set the scale first default setting 4.1.8.2 Linearity Fine Adjust (Menu Code 8184) (Calibration MENU ->...
  • Page 39 CAS ELECTRICS CO.,LTD - Set Mid value: use curser key to highlight Mid value. - Type estimate value using number key then press “TEST” key for results - This process may take several times to set 20000. (During this process Mid weight is needed for best result.) Ex) Input “37371”...
  • Page 40 CAS ELECTRICS CO.,LTD Hysteresys Calibration 4.1.8.3 (Menu Code 8185) (Calibration MENU -> 1. Calibration -> 8. Factory Setting -> 5. Hysteresys Calibration) ① Selecting “Hysteresys Calibration” ② For 5kg Mid-weight, input [5]key and press [ENTER] ③ Empty tray and press [ENTER] ④...
  • Page 41 CAS ELECTRICS CO.,LTD ⑦ Put on the Weight for Max. Capacities then press [ENTER] *Menu 8130 sets the max capacity for calibration. ⑧ While calibrating span display shows “Wait4” ~ “Wait0” and follow next message for Mid Calibration. ⑨ Put on the Weight for Mid-weight. Capacities then press [ENTER]...
  • Page 42 CAS ELECTRICS CO.,LTD 4.1.8.4 Creep Setting (Menu Code 8186) (Calibration MENU -> 1. Calibration -> 8. Factory Setting -> 6. Creep Setting) - Choose ‘N’ or ‘Y’ to determine the Creep Compensation - At Span Fine Adjust, enter the Changed internal value after increasing max weight for 30minute.

  • Page 43: System Option

    CAS ELECTRICS CO.,LTD 4.2 System Option 4.2.1 Clear Memory (Menu Code 8210) 4.2.1.1 Clear Report (Menu Code 8211) (Calibration MENU -> 2. System Options -> 1. Clear Memory) You can clear memory depends on options below. 4.2.1.2 Clear All PLU (Menu Code 8212) (Calibration Menu ->...
  • Page 44 CAS ELECTRICS CO.,LTD 4.2.1.3 Clear All Table (Menu Code 8213) (Calibration Menu -> 2. System Option -> 1. Clear Momory -> 3. Clear All Table) - Clear all Table date(Except PLU/discount data). 4.2.1.4 Report, PLU, Table 삭제 (Menu Code 8213) (Calibration Menu ->...
  • Page 45 CAS ELECTRICS CO.,LTD 4.2.2 Scale Type (Menu Code 8220) (Calibration MENU -> 2. System Options -> 2. Scale Type) Select model : Basic type (CL7200-B), pole type, (CL7200- P) CAUTION: Selecting wrong model code will effect on key function. -1 : Standard type(CL7200-B)

  • Page 46: Printer Hardware

    CAS ELECTRICS CO.,LTD 4.3 Printer Hardware Sub-menus Description Select label, ticket, continuous label mode. Print Mode Lable mode: “Width(60)”, “Height(40)” and “Gap length(2)” Label / Ticket Ticket mode: “Width(60)”, “Feed(20)” and “End Margin(5)” Size Continous Label: “Width(60)”, “Feed(40)” and “End Margin(2)”...
  • Page 47 CAS ELECTRICS CO.,LTD 4.3.3 Sensor Calibration (Menu Code 8330) (Calibration MENU -> 3. Printer Hardware -> 3. Sensor Calibration) You can input “Gap,” “Peel,” manually. - Pressing [TEST] key will operate “Auto Calibration” - For Ticket mode display will be same except “Gap” value. (“Gap” value will not save)

This manual is also suitable for:

Cl7200-uCl7200-sCl7200-bCl7200-p

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