KStar HPM3340 200k Manual
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KStar HPM3340 200k Manual

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All rights reserved.
The information in this document is subject to change without notice.
Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, three phase in Three phase out, high frequency online
UPS designed by our R&D team who is with years of designing experiences on UPS.
With excellent electrical performance, perfect intelligent monitoring and network
functions, smart appearance, complying with EMC and safety standards, The UPS
meets the world's advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the quipment.
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Summary of Contents for KStar HPM3340 200k

  • Page 1 All rights reserved. The information in this document is subject to change without notice. Publish statement Thank you for purchasing this series UPS. This series UPS is an intelligent, three phase in Three phase out, high frequency online UPS designed by our R&D team who is with years of designing experiences on UPS. With excellent electrical performance, perfect intelligent monitoring and network functions, smart appearance, complying with EMC and safety standards, The UPS meets the world’s advanced level.

  • Page 2: Table Of Contents

    Contents 1．Safety ............................2 1.1 Safety notes ............................2 1.2 Symbols used in this guide ......................2 2．Main Features ........................3 2.1 Summarization ........................... 3 2.2 Functions and Features ........................3 3．Installation ..........................4 3.1 Unpack checking ..........................4 3.2 The appearance of the product ..................... 4 3.3 UPS module appearance ........................

  • Page 3: 1．Safety

    1．Safety Important safety instructions – Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions.

  • Page 4: 2．Main Features

    2．Main Features 2.1 Summarization Our UPS is a kind of three-in- three -out high frequency online UPS, it provides four specifications: The 200kVA/320kVA/400kVA and 320kVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.

  • Page 5: 3．Installation

    ◆Remote Monitoring via SNMP ◆Optional Accessories available such as Isolation transformer, Distribution Panel, SNMP Card, Relay Contact Board, etc.. ◆Equip with Maintenance Bypass Switch for easy maintenance purpose. ◆Superior MTTR(Meantime to repair) & Short shutdown time in maintenance ◆Centralized monitoring module is also available ◆EPO and REPO function 3．Installation 3.1 Unpack checking...
  • Page 6 Front View（internal） Rear View（internal） 320kVA cabinet: Front View Side View Rear View...
  • Page 7 Front View（internal） Rear View（internal） 520kVA cabinet: Front View Side View Rear View...
  • Page 8 Front View（internal） Rear View（internal） (1) LCD panel : LCD and LED display (2) Front lock (3) Lightning arrester cover plate : Remove cover plate to replace lightning arrester (4) Bypass switch cover plate : Remove cover to operate bypass switch (5) Fuse box : Input fuse board and Battery fuse board inside, fuse box 1 connect ot module 1 (6) Communication module (7) I/P Switch...
  • Page 9 (17) Update RS485 port : use to update UPS software (18) Battery Switch : Optional (19) Power Module 1 (20) Power Module 2 (21) Power Module 3 (22) Power Module 4 (23) Power Module 5 (24) Power Module 6 (25) Power Module 7 (26) Power Module 8 (27) Power Module 9 (28) Power Module 10...

  • Page 10: Ups Module Appearance

    (11) Fuse Box 11 : input fuse and battery fuse inbuilt, connect to module 11 (12) Fuse Box 12 : input fuse and battery fuse inbuilt, connect to module 12 (13) Fuse Box 13 : input fuse and battery fuse inbuilt, connect to module 13 200/320kVA Terminal Block 400/520kVA...

  • Page 11: Ups Module Lcd Control Panel

    Side View (1) Module left switch screw (2) Module right switch screw (3) Module fixed screw (4) handle (5) LCD display (6) INV fan (7) PFC fan (8) Module output connector slot (9) Module input connector slot 3.4 UPS Module LCD control panel LCD control panel introduction (1) LED(from top to bottom: “alarm”, “bypass output”、“battery output”、“mains output”) (2) LCD display...

  • Page 12: External Protective Devices

    front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet . ◆Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas and liquid, corrosive. To avoid from high room temperature, a system of room extractor fans is recommended to be installed.

  • Page 13: Power Cables

    ◆ External Battery The UPS and its associated batteries are protected against the effect of over-current through a DC compatible thermo-magnetic circuit-breaker (or a set of fuses) located close to the battery. ◆ UPS Output Any external distribution board used for load distribution shall be fitted with protective devices that may avoid the risk of UPS overloaded.
  • Page 14 described in the following procedure. Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open. Check to see if they are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation . Open the UPS terminal panel, remove the cover of terminals for wiring easily.

  • Page 15: Battery Connection

    WARNING! If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections.
  • Page 16 Note： The BAT+ of the UPS connect poles is connected to the anode of the positive battery, the BAT-N is connected to the cathode of the positive battery and the anode of the negative battery, the BAT- is connected to the cathode of the negative battery。 Factory setting of the long-run unit is battery quantity---32pcs, battery capacity---12V65AH.

  • Page 17: Online Ups Modules Replacement

    3.10 Online UPS Modules Replacement For the UPS, modules must be inserted to make a complete UPS system。 The replacement of UPS module is very simple and can be operated online.The control system of the UPS can detect the inserted or removed module(s) automatically. The user may operate easily by following the steps mentioned below.

  • Page 18: Cabinet Installation

    the same as that of single module system. The following sections introduce the installation procedures specified to the parallel system. 3.11.1 Cabinet installation Connect all the UPSes needed to be put into parallel system as below picture. Make sure each UPS input breaker is in “off” position and there is no any output from each UPS connected.

  • Page 19: 4．Operation

    4．Operation 4.1 Operation Modes The UPS is a double-conversion on-line UPS that may operate in the following alternative modes ： ◆ Normal mode The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load.

  • Page 20: Test Procedure

    MAKE SURE GROUNDING IS PROPERLY DONE! ◆ Set the Battery Breaker to the “ON” position according to the user’s manual. ◆ Open the front and rear doors of the UPS to access to the main power switches. During this procedure the output terminals will become alive. CAUTION！...

  • Page 21: Maintenance Bypass

    CAUTION! Follow these procedures when the input AC Utility Failure, but battery is normal ◆ Switch on the battery switch . The battery will feed the Auxiliary power board . ◆ Switch on the Output switch ◆ Trigger the cold start buttons of the modules respectively as the position 5 of the above drawing.

  • Page 22: Shut Down Procedure

    ◆ Switch OFF OUTPUT breaker; At this time the bypass source will supply to the load through the MAINTENANCE breaker. Switch to normal operation (from mechanical bypass) CAUTION! Never attempt to switch the UPS back to normal operation until you have verified that there are no internal UPS faults ◆...

  • Page 23: The Display

    temporarily.  Switch ON the output switch at the front door.  According to the startup procedure for single unit, set the operation mode of each UPS: single mode is changed to parallel mode; set the parallel number for each UPS;...
  • Page 24 Introduction CAUTION! The display provides more functions than those described in this manual. 520KVA 23-05-2013 520KVA 23-05-2013 On-Line On-Line ID:01 08:00 ID:01 08:00 ◄ ► ◄ ► Output Module Input Batt State Output Module Input Batt State Module01 Online Phase Voltage(v) 220 221 221 Module02 Online...
  • Page 25 520KVA 23-05-2013 On-Line Battery Test ID:01 08:00 ◄ ► Buzzer Set Command Setting Record Version Language/English Default Set Change Password Date Setting 2012-05-23 08:00 Back-Light Delay 10 min Contrast Self-Test Date disable Timing of ON/OFF disable Back Next Command data Setting data1 520KVA 23-05-2013...
  • Page 26 520KVA 23-05-2013 520KVA 23-05-2013 On-Line On-Line ID:01 08:00 ID:01 08:00 ◄ ► ◄ ► Setting Record Version Setting Record Version Command Command Battery Test Battery Test Buzzer Set Buzzer Set Default Set Default Set Battery Test Buzzer Set ▼ 10Min ▲ Mute Ensure Cancel...
  • Page 27 Contrast setting Setting of work mode 520KVA 23-05-2013 520KVA 23-05-2013 On-Line On-Line ID:01 08:00 ID:01 08:00 ◄ ► ◄ ► Setting Record Version Setting Record Version Command Command Work Mode Single Work Mode Single System Voltage Level 220V System Voltage Level 220V System Volt.
  • Page 28 Setting of output volt. Regulation Whole system ID (parallel ID) setting 520KVA 23-05-2013 520KVA 23-05-2013 On-Line On-Line ID:01 08:00 ID:01 08:00 ◄ ► ◄ ► Command Setting Record Version Command Setting Record Version Parallel ID Parallel ID Float Volt Revise 0.00 Float Volt Revise 0.00...

  • Page 29: Ups Module Lcd Display

    Setting of single battery capacity Setting of max. Charge current 520KVA 23-05-2013 520KVA 23-05-2013 On-Line On-Line ID:01 08:00 ID:01 08:00 ◄ ► ◄ ► Command Setting Record Version Command Setting Record Version Single Battery Volt. Single Battery Volt. Battery Number Battery Number Battery Group Battery Group...
  • Page 30 Overview of the operating panel of the UPS 1） LED indicator 2） LCD Display 3） scroll button： enter to next item 4） OFF button： 5） ON button: Introduction CAUTION! The display provides more functions than those described in this manual. There are 16 interfaces available in the LCD display: Item Interface Description...
  • Page 31 Cabinet ID Module ID 1. module ID and status code 2) Press “scroll” button, the UPS goes to next page as shown below. 2.Phase A(L1) Input/Frequency 3. Phase B(L2) Input/Frequency 4. Phase C(L3) Input/Frequenc 5. Bat +(Positive)
  • Page 32 6. Bat –(Negative) 7. Phase A(L1) Output Voltage/Frequency 8. Phase B(L2) Output Voltage/Frequency 9.Phase C(L3) Output Voltage/Frequency 10. Phase A(L1) Load Capacity 11. Phase B(L2) Load Capacity...
  • Page 33 12. Phase C(L3) Load Capacity 13.Total Load Capacity 14. Internal temperature and ambient temperature 15. Software version & model 16.Alarm Code If some of above interfaces have battery charging, it will display the charging information at the same time as shown below.
  • Page 34 Charging Status Boost Floating 3) Pressing “scroll” button, you may circulate all messages from the first one to the last one then returns back to the first one and vice versa. 4) All alarm codes are present when abnormal behavior(s) occur(s). 4.3.3 Monitoring module control panel Monitoring module control panel is at UPS top.

  • Page 35: Display Messages/Troubleshooting

    Mains indicator Green Rectifier in Normal Operation Flashing Green Input mains voltage or frequency out of normal range Input AC Not Available Battery indicator Battery Normal, but discharging and powering the load Green Battery End of Discharge pre-warning, Battery abnormal (high or low voltage, Absent or Polarity Reversed), charger Flashing Green abnormal...
  • Page 36 Inverter is starting up Extinguish Extinguish ECO Mode Extinguish EPO Mode Light Extinguish Extinguish Maintenance Bypass Mode Extinguish Extinguish Extinguish Extinguish Fault Mode Light Note：“X”shows that it will determined by other conditions. Module Alarm Information Event log UPS Alarm Warning Buzzer Rectifier Fault Beep continuously...
  • Page 37 Internal Communication Error Once per 2 seconds Fault LED blinking DC component over limit. Once per 2 seconds INV LED blinking Once per 2 seconds INV LED blinking Parallel Overload Once per 2 seconds Battery LED lit Mains volt. Abnormal Once per 2 seconds Battery LED lit Mains freq.
  • Page 38 Ext. output Switch Opened The external output breaker(parallel system) is opened Ext. output Switch Closed The external output breaker(parallel system) is closed Allows transfer to bypass or inverter with 3/4 cycle Coming to Interval transfer break. Use of this command will drop load. Coming to over load due to When the inverter is turned off manually, the load will inverter off...
  • Page 39 If Input Neutral line is missing or disconnected while the Input Neutral line missing UPS is in operation, the UPS will generate Neutral line failure alarm and go into Battery mode. Battery Reverse The polarity of the battery is reversed. No Battery Battery is disconnected Positive Battery Charger...

  • Page 40: Options

    When the procedure of initialization is wrong, this initialization fault warning will occur. Inverter is invalid The inverter on button has been activated. Overload The load exceeds the system power capacity. The UPS parallel system is confirmed to be overloaded Parallel Overload according to the set number.
  • Page 41 the overview of the SNMP card NetAgent II-3Ports supports the Modem Dial-in(PPP) function to enable the remote control via the internet when the network is unavailable . In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add NetFeeler Lite to detect temperature, humidity, smoke and security sensors.
  • Page 42 CAUTION! The output contacts numbers for a second relay board installed will be 1 to 7. Contacts are NO (normally open) type available at no charge in any of Overview of the relay card...

  • Page 43: Appendix 1 Specifications

    Appendix 1 Specifications HPM3340 HPM3340 HPM3340 HPM3340 Model 200k 320k 400k 520k 200kVA 320kVA 400kVA 520kVA Cabinet capacity 180kW 288kW 360kW 468kW Module capacity 40kVA/36kW Max. module number Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac Voltage Range 208~478Vac Frequency Range 40Hz-70Hz...
  • Page 44 HPM3340 HPM3340 HPM3340 HPM3340 Model 200k 320k 400k 520k 200kVA 320kVA 400kVA 520kVA Cabinet capacity 180kW 288kW 360kW 468kW Module capacity 40kVA/36kW Max. module number Line Mode: Switch to Bypass; Backup Mode: Shut down Overheat UPS immediately Battery Low Alarm and Switch off Self-diagnostics Upon Power On and Software Control Protection...

  • Page 45: Appendix 2 Ups Message Table

    Appendix 2 UPS message table 1. The Inner Code is applied to this Series. The following format block is Inner Code display on LCD： AAAA–AAAA BBBB-BBBB EEFF CCCC-CCCC DDDD-DDDD 2. The part of Inner Code means AAAA-AAAA（Rectifier State） ： Axxx-xxxx A B C D E F Int.
  • Page 46 BBBB-BBBB（Inverter State） ： Bxxx-xxxx A B C D E F Int. bypass Switch Closed C D E F Int. output Switch Closed E F Manu-Bypass Switch Closed F Ext. bypass Switch Closed xBxx-xxxx A B C D E F Ext. output Switch Closed C D E F 00：Shut Down，...
  • Page 47 CCCC-CCCC（Rectifier Alarm） ： Cxxx-xxxx 8 9 A B C D E F Rectifier fault 4 5 6 7 C D E F Rectifier over temperature E F Inverter over temperature F Rectifier over current xCxx-xxxx A B C D E F Auxiliary power 1 fault C D E F Auxiliary power 2 fault E F Input Thyristor failed F Discharge Thyristor failed...
  • Page 48 E F CAN comm. Fault F Parallel load sharing fault xxDx-xxxx A B C D E F Bypass Site Wiring Fault C D E F System not Sync. to Bypass E F Bypass unable to trace F Bypass Not Available xxxD-xxxx A B C D E F IGBT over current C D E F Fuse broken...

  • Page 49: Appendix 3 Problems And Solution

    4 5 6 7 C D E F Battery over temperature (from battery monitoring) A B C E F Battery over voltage (from battery monitoring) F Battery under voltage (from battery monitoring) 8 9 A B C D E F External Fire Alarm (from monitoring board IO) 4 5 6 7 C D E F External Smoke Alarm...
  • Page 50 The UPS module module already Take out this module, replace with a fault LED remains damaged new module. If the UPS operates at battery mode, Utility Utility voltage exceeds UPS please attention flashing input range. remaining backup time needed for your system.

  • Page 51: Appendix 4 Rs232 Communication Port Definition

    Appendix 4 RS232 communication port definition Definition of Male port ： Connection between PC RS232 port and UPS RS232 port PC RS232 port UPS RS232 port ，PC Pin 2 Pin 2 send receive ，UPS Pin 3 Pin 3 send receive Pin 5 Pin 5 ground...

  • Page 52: Appendix 6 Rs485 Communication Port Definition

    Appendix 5 RS485 communication port definition Definition of port ： Connection between the Device’s RS485 port and UPS RS485 port. device（RJ45) UPS（RJ45） Description Pin 1/5 Pin 1/5 485+ “A“ Pin 2/4 Pin 2/4 485 - “B” Available function of RS485 ◆...

  • Page 53: Appendix 7 Repo Instruction

    Appendix 6 BAT_T communication port definition Definition of port ： Connection between the BAT_T box port and UPS2’s BAT_T port. Description Temperature sentor（teminal) UPS2 BAT_T（RJ45） Pin 2 Pin 1/5 BAT_T Pin 1 Pin 7 Pin 3/4 Pin 8 Available function of BAT_T ◆Battery environment temperature monitoring.
  • Page 54 Appendix 8 REPO instruction Definition of port ： Connection diagram： Connection between the button and UPS REPO port. Button UPS REPO Description Pin 1 Pin 1 Pin 2 Pin 2 ◆In addition to the local EPO push button on the front panel of the UPS (that stops operation of that module when pressed for more than 3 second), the UPS also supports a remote emergency stop (REPO).

This manual is also suitable for:

Hpm3340 320kHpm3340 400kHpm3340 520k

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