Alpha-InnoTec SW 42H3 Operating Manual
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Alpha-InnoTec SW 42H3 Operating Manual

Alpha-InnoTec SW 42H3 Operating Manual

Brine/water heat pumps
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Brine/Water Heat Pumps
Operating Manual
SW 42(H)(K)3 – SW 192H3
UK
83056800fUK – Translation of the original operating manual

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Summary of Contents for Alpha-InnoTec SW 42H3

  • Page 1 Brine/Water Heat Pumps Operating Manual SW 42(H)(K)3 – SW 192H3 83056800fUK – Translation of the original operating manual...

  • Page 2: Table Of Contents

    Vent the circulation pump of the heat Terminal diagrams ........42 source ............. 18 SW 42K3 ............42 7.4 Flush and fill the heating and SW 42H3 – SW 192H3 ........43 domestic hot water charging circuit ..18 Circuit diagrams Insulate hydraulic connections ........... 44 ....19 SW 42K3 ............

  • Page 3: About This Operating Manual

    About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► Before working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and Safety-relevant information.

  • Page 4: Contact

    All instructional information in this operating manual is this operating manual can be found on the internet at solely directed at qualified, skilled personnel. any time and is kept up-to-date: Only qualified, skilled personnel is able to carry out ● Germany: www.alpha-innotec.de the work on the unit safety and correctly. Interference by unqualified personnel can cause life-threatening ● www.alpha-innotec.com injuries and damage to property.

  • Page 5: Disposal

    Injury due to flammable liquids and potentially If a system is not planned, designed, started up and operated according to the given requirements, there is explosive atmospheres a risk that the following damage and faults will o ccur: Constituents of antifreeze mixtures, e.g. ethanol, ● Malfunctions and the failure of components, e.g. methanol, are highly flammable and form an explosive pumps, valves atmosphere: ●...

  • Page 6: Description

    Description Module box – variant without cooling 3.1 Layout NOTE This section essentially names components relevant for fulfilling the tasks described in this operating manual. Housing with unit components 1 Compressor 2 Condenser 3 Vibration isolator (4x) 4 Lifting lug (4x) 5 Evaporator 6 Heat source circulation pump 7 Heat source filling and drain tap...

  • Page 7: Accessories

    Module box – variant with cooling Control unit 1 Control panel 2 Push up flap upstream of USB connection (for qualified personnel for software updates and 1 Compressor for data logging) 2 Condenser 3 Wall-mounted bracket (only necessary for 3 Vibration isolator (4x) wall-mounted installation) 4 Lifting lug (4x) 5 Evaporator 6 Heat source circulation pump Underside of the control panel 7 Heat source filling and drain tap 8 Heat source filling and drain tap...

  • Page 8: Function

    Network connection on the control ● Dew point monitor for protecting a system with cooling function at low flow temperatures (if The control can be connected to a computer or available) network via a network cable. The heating and heat ● Expansion board pump controller can then be controlled from the computer or from the network.

  • Page 9: Delivery, Storage, Transport And Installation

    Delivery, storage, transport Notes on safe transport and installation The housing with the unit components and the module box are heavy ( “Technical data / Scope of supply”, from page 22). There is a risk of injuries or damage to property if the housing with the unit components IMPORTANT falls or overturns or if the module box falls.
  • Page 10 Dismantle housing panels for transport with Transport with a handcart handcart or carrying the unit NOTE Unit is unpacked ( “Unpacking”, page 9).  ● If transporting with a handcart the module To avoid damage to the housing panels: box must be pushed in. Undo 2 screws at the bottom of the front panel. ●...

  • Page 11: Installation

    Installation and connection 5.4 Installation Installation room and space requirements 6.1 Dismantle the module box NOTE IMPORTANT Note and follow the local regulations and If the module box is tilted by more than 45°, standards regarding the installation room compressor oil runs into the cooling circuit. and space requirements.
  • Page 12 ► Unit with 14 kW capacity and higher: NOTE ● Disconnect connector (①) at the front of the The hose connectors are not part of the electrical control cabinet scope of delivery with all KFE ball valves. ● Disconnect connector (②) at the bottom of Close shut-off valves to the heat source.
  • Page 13 Remove 3 clips on the hydraulic connections. 11. Remove the 2 side retaining screws. 12. To protect the floor and move the module box (③) Use spanner size SW 37 to unscrew the heating more easily: place boards (④) under it, e.g. from flow. the packaging material. 10. Disconnect the hydraulic connections; to do this, push the pipes apart as far as necessary.

  • Page 14: Install The Module Box

    6.3 Install the hydraulic connections 15. Pull out the module box completely and place it on the boards. IMPORTANT Damage to the copper pipes due to unacceptable loading! ► Secure all connections against twisting. The heat source system has been installed in ...

  • Page 15: Connect The Electrical Cables

    6.4 Connect the electrical cables Pull in the cables and conductors and make the connections IMPORTANT Strip the sheathing of all cables to the external Irreparable damage to the compressor due to loads before laying in the cable duct of the control wrong rotating field! box. ► Ensure that there is a clockwise rotating field for Dismantle the cover of the electrical control box. the compressor load infeed.

  • Page 16: Installing The Control Panel

    6.5 Installing the control panel NOTE The control can be inserted in a recess in the front panel of the unit or can be installed on 200 mm the wall. Insert the control in the unit and connect If required: Remove masking plate from the slot. To do this, dismantle the front panel (...

  • Page 17: Flushing, Filling And Venting

    Feed in the cables from the wall (e.g. in-wall box) ► When selecting the antifreeze agent, it must be or from below. ensured that it is compatible with the following materials: Route the LIN bus cable from the top right-hand ●...

  • Page 18: Vent The Circulation Pump Of The Heat Source

    7.4 Flush and fill the heating and Flush the heat source system thoroughly. domestic hot water charging Mix antifreeze with water thoroughly with the required ratio, before adding to the heat source. circuit Check the concentration of the water-antifreeze mixture. Heating water quality Fill the heat source with the water-antifreeze mixture.

  • Page 19: Insulate Hydraulic Connections

    Insulate hydraulic connections Commissioning Insulate heating circuit and heat source according Relevant planning & design data of the system is  to the local regulations. documented in full. Open shut-off devices. The competent energy supplier has been notified  of operation of the heat pump system. Perform a pressure test and check for leaks. System is air-free. ...

  • Page 20: Maintenance

    10 Maintenance 11 Faults ► Read out the cause of the fault via the diagnostics NOTE program of the heating and heat pump controller. We recommend that you sign a maintenance ► Contact the local partner of the manufacturer or agreement with accredited...

  • Page 21: Dismantling And Disposal

    12 Dismantling and disposal 12.1 Dismantling Unit is safely disconnected from the power supply  and protected against being switched back on again. ► Collect all media safely. ► Separate components by their materials. 12.2 Disposal and Recycling ► Dispose of media harmful to the environment according to local regulations, e.g.

  • Page 22: Technical Data / Scope Of Supply

    Technical data / Scope of supply SW 42(H)(K)3 – SW 62H3 Performance data: Heating output / COP SW 42(H)(K)3 SW 62H3 Heating capacity ı COP at B0/W35 operating point to EN14511-3/2013 kW ı COP 4,70 ı 4,70 6,11 ı 4,68 at B0/W45 operating point to EN14511-3/2013 kW ı...

  • Page 23: Sw 82H3 - Sw 102H3

    Technical data / Scope of supply SW 82H3 – SW 102H3 Performance data: Heating output / COP SW 82H3 SW 102H3 Heating capacity ı COP at B0/W35 operating point to EN14511-3/2013 kW ı COP 7,70 ı 4,90 9,34 ı 5,05 at B0/W45 operating point to EN14511-3/2013 kW ı...

  • Page 24: Sw 122H3 - Sw 142H3

    Technical data / Scope of supply SW 122H3 – SW 142H3 Performance data: Heating output / COP SW 122H3 SW 142H3 Heating capacity ı COP at B0/W35 operating point to EN14511-3/2013 kW ı COP 12,18 ı 5,00 13,50 ı 5,08 at B0/W45 operating point to EN14511-3/2013 kW ı...

  • Page 25: Sw 172H3 - Sw 192H3

    Technical data / Scope of supply SW 172H3 – SW 192H3 Performance data: Heating output / COP SW 172H3 SW 192H3 Heating capacity ı COP at B0/W35 operating point to EN14511-3/2013 kW ı COP 16,86 ı 4,93 18,60 ı 4,87 at B0/W45 operating point to EN14511-3/2013 kW ı...

  • Page 26: Performance Curves

    SW 42(H)(K)3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p” (bar) ∆p„ (bar) Δp„ Δp” Δp Δp WQ/K HW/K “” (m³/h) “„ (m³/h) 823311 “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823000L/170408 UK823000L/170408...

  • Page 27: Sw 62H3

    Performance curves SW 62H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823248 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823000L/170408 UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “”...

  • Page 28: Sw 82H3

    SW 82H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823249 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823000L/170408 UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “”...

  • Page 29: Sw 102H3

    Performance curves SW 102H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823250 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823000L/170408 UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “”...

  • Page 30: Sw 122H3

    SW 122H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “„ (m³/h) “” (m³/h) 823251 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: Keys: UK823000L/170408 UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “”...

  • Page 31: Sw 142H3

    Performance curves SW 142H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “” (m³/h) “„ (m³/h) 823252 Legende: “” Volumenstrom Heizwasser “„...

  • Page 32: Sw 172H3

    SW 172H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “„ (m³/h) “” (m³/h) 823253 Legende: “” Volumenstrom Heizwasser “„...

  • Page 33: Sw 192H3

    Performance curves SW 192H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “”...

  • Page 34: Dimensional Drawings

    SW 42(H)(K)3 – SW 192H3 Dimensional drawings ↑ ↓ ↑ ↓ Keys: UK819447 Keys: UK819447 Pos. Pos. Name Name 4kW –12kW 4kW –12kW 14kW – 19kW 14kW – 19kW All dimensions in mm. All dimensions in mm. Heating water outlet (flow) Heating water outlet (flow) Ø28 *) Ø28 *)

  • Page 35: Control Unit

    Schutzvermerk ISO 16016 beachten Dimensional drawings Control unit Schutzvermerk ISO 16016 beachten All dimensions in mm. All dimensions in mm. Bohrschablone Wall-mounted bracket Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild SW Erstellt 25.11.2014 Brueckner Gepr.

  • Page 36: Installation Plans

    SW 42(H)(K)3 – SW 192H3 Installation plan 1 1000 > 1 Legende: DE819456a Keys: UK819456a Keys: UK819456a Version 1 All dimensions in mm. All dimensions in mm. Freiraum für funktionsnotwendiges Zubehör V1 V1 Version 1 Version 1 FS FS Free space for service purposes Free space for service purposes Freiraum für Servicezwecke Oberkante Fertigfussboden...

  • Page 37: Installation Plan 2

    Installation plan 2 SW 42(H)(K)3 – SW 192H3 1000 > 1 Legende: DE819456a Keys: UK819456a Keys: UK819456a All dimensions in mm. All dimensions in mm. Version 2 Freiraum für funktionsnotwendiges Zubehör V2 V2 Version 2 Version 2 FS FS Free space for service purposes Free space for service purposes Freiraum für Servicezwecke Oberkante Fertigfussboden...

  • Page 38: Installation Plan 3

    SW 42(H)(K)3 – SW 192H3 Installation plan 3 > 1 > 1 Keys: UK819456a Keys: UK819456a Legende: DE819456a All dimensions in mm. All dimensions in mm. 1000 Version 3 V3 V3 Version 3 Version 3 Freiraum für Servicezwecke Oberkante Fertigfussboden Finished floor level Finished floor level Alle Maße in mm.

  • Page 39: Hydraulic Integration

    Hydraulic integration (heating) SW 42H3 – SW 192H3 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 40: Hydraulic Integration (Cooling)

    SW 42K3 Hydraulic integration (cooling) 8390065, IBN XXX Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 41: Keys Hydraulic Integration

    Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 42: Terminal Diagrams

    Terminal diagram SW 42K3 1~N/PE/230V/50Hz 3~N/PE/400V/50Hz OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12 OUT 13 OUT 14 OUT 15 OUT 16 OUT 17 NTC 6 NTC 7 NTC 8 TRL ext.

  • Page 43: Sw 42H3 - Sw 192H3

    SW 42H3 – SW 192H3 Terminal diagram 1~N/PE/230V/50Hz 3~PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 44: Circuit Diagrams

    Circuit diagram 1/3 SW 42K3 !!! KEINE ÜBERSETZUNG !!! Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 45 SW 42K3 Circuit diagram 2/3 OUT1 OUT 14 OUT 13 braun / grün weiß / gelb PWM1 !!! KEINE ÜBERSETZUNG !!! Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 46 Circuit diagram 3/3 SW 42K3 braun / blau weiß grün gelb rosa blau violett grau / rosa rot / blau weiß / grün weiß / blau grau / braun rosa / braun NTC13 NTC14 !!! KEINE ÜBERSETZUNG !!! Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 47: Sw 42H3 - Sw 82H3

    SW 42H3 – SW 82H3 Circuit diagram 1/3 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 48 Circuit diagram 2/3 SW 42H3 – SW 82H3 OUT1 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 49 SW 42H3 – SW 82H3 Circuit diagram 3/3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink Black red / blue white / green Orange Yellow /2.D6...

  • Page 50: Sw 102H3 - Sw 122H3

    Circuit diagram 1/3 SW 102H3 – SW 122H3 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 51 SW 102H3 – SW 122H3 Circuit diagram 2/3 OUT1 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 52 Circuit diagram 3/3 SW 102H3 – SW 122H3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink Black red / blue white / green Orange Yellow /2.D6 Subject to change without notice | 83056800fUK –...

  • Page 53: Sw 142H3 - Sw 192H3

    SW 142H3 – SW 192H3 Circuit diagram 1/3 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 54 Circuit diagram 2/3 SW 142H3 – SW 192H3 OUT1 OUT6 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 55 SW 142H3 – SW 192H3 Circuit diagram 3/3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet Black grey / pink red / blue Orange white / green Yellow /2.D6 Subject to change without notice | 83056800fUK –...
  • Page 56 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 57 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...
  • Page 58 Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH...

  • Page 59: Ec Declaration Of Conformity

    In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number Unit model Number SW 42H3 10070041 SW 42H1 10074042 SW 82H3 10070241 SW 62H1 10074142...
  • Page 60 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...

This manual is also suitable for:

Sw 42k3Sw 42hk3Sw 62h3Sw 82h3Sw 102h3Sw 122h3 ... Show all

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