Alpha-InnoTec SW 42H3 Operating Manual
Brine/water heat pumps
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Summary of Contents for Alpha-InnoTec SW 42H3
- Page 1 Brine/Water Heat Pumps Operating Manual SW 42H3 – SW 192H3 83056800eUK – Translation of the original operating manual...
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Page 2: Table Of Contents
Personal protective equipment ....4 2.4 Residual risks ..........4 Disposal ............5 Technical data / Scope of supply Avoid damage to property ......5 ....20 SW 42H3 – SW 102H3 ..........20 Description .............6 SW 122H3 – SW 192H3 ........22 Layout ..............6 Performance curves Accessories .............7... -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► Before working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and Safety-relevant information. -
Page 4: Contact
1.4 Contact ● Heating installer ● Plumbing installer Addresses for purchasing accessories, for service cases or for answers to questions about the unit and ● Refrigeration system installer (maintenance this operating manual can be found on the internet at work) any time and is kept up-to-date: During the warranty and guarantee period, service ●... -
Page 5: Disposal
Injuries and environmental damage due to ● bubbles cushion formation (cavitation) refrigerant ● Negative effect on heat transfer, e.g. formation of The unit contains harmful and environmentally coatings, deposits, and associated noises, e.g. dangerous refrigerant. If refrigerant leaks from the unit: boiling noises, flow noises Switch off unit. ► Note and follow the information in this operating Thoroughly ventilate installation room. manual for all work on and with the unit. -
Page 6: Description
Description Rating plate Rating plates are attached to the following places on the unit: 3.1 Layout ● at the rear on the outer panel ● left-hand side, on the module box NOTE This section essentially names The rating plate contains the following information at components relevant for fulfilling the tasks the top: described in this operating manual. -
Page 7: Accessories
3.2 Accessories Control unit The following accessories are available for the unit through the manufacturer's local partner: ● Additional masking plate for the front cover panel, if the control is mounted on the wall ● Domestic hot water tank ● Changeover valve, domestic hot water ● Room thermostat for switching the cooling function (if included) ●... -
Page 8: Operation And Care
Delivery, storage, transport Cooling and installation Units can be retrofitted with the “Cooling package” accessories. The following options are possible for units with cooling function ( operating manual of the heating and heat pump controller): ATTENTION Damage to the housing and the unit components ● Passive cooling (without compressor) due to heavy objects. ●... -
Page 9: Unpacking And Transport
5.3 Unpacking and transport Remove the film from the plastic element of the front panel in the place of installation. NOTE Dismantle housing panels for transport with The module box can be removed for transport handcart or carrying the unit ( “Dismantle the module box”, page 10). Unit is unpacked (... -
Page 10: Installation
NOTE If several heat pumps of the same type are installed only one heat pump need to be taken into account. If several heat pumps of different types are installed, only the heat pump with the largest refrigerant volume needs to be taken into account. Minimum volume corresponds to the require- ... - Page 11 Drain the unit via the filling and drain tap of the ► Unit with 14 kW capacity and higher: heating. ● Disconnect connector (1) at the front of the electrical control cabinet ● Disconnect connector (2) at the bottom of the electrical control cabinet.
- Page 12 Remove 3 clips on the hydraulic connections. 11. Remove the 2 side retaining screws. 12. To protect the floor and move the module box (3) Use spanner size SW 37 to unscrew the heating more easily: place boards (4) under it, e.g. from flow. the packaging material. 10. Disconnect the hydraulic connections; to do this, push the pipes apart as far as necessary.
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Page 13: Install The Module Box
6.3 Install the hydraulic connections 15. Pull out the module box completely and place it on the boards. ATTENTION Damage to the copper pipes due to unacceptable loading! ► Secure all connections against twisting. The heat source system has been installed in ... -
Page 14: Connect The Electrical Cables
6.4 Connect the electrical cables Pull in the cables and conductors and make the connections ATTENTION Strip the sheathing of all cables to the external Irreparable damage to the compressor due to loads before laying in the cable duct of the control wrong rotating field! box. ► Ensure that there is a clockwise rotating field for Dismantle the cover of the electrical control box. the compressor load infeed. -
Page 15: Installing The Control Panel
6.5 Installing the control panel NOTE The control can be inserted in a recess in the front panel of the unit or can be installed on 200 mm the wall. Insert the control in the unit and connect If required: Remove masking plate from the slot. To do this, dismantle the front panel (... -
Page 16: Flushing, Filling And Venting
Feed in the cables from the wall (e.g. in-wall box) Advantages of low-salt operation: or from below. ● Low corrosion-promoting properties Route the LIN bus cable from the top right-hand ● No formation of mineral scale side at the rear from the heat pump and plug into ● Ideal for closed heating circuits the control at the bottom. -
Page 17: Vent The Circulation Pump Of The Heat Source
Insulate hydraulic connections 7.4 Vent the circulation pump of the heat source Insulate heating circuit and heat source according Place vessel for collecting discharging liquid to the local regulations. under the outlet. Open shut-off devices. Undo screw-on cap in the middle of the circulation pump. -
Page 18: Maintenance
10.3 Clean and flush the evaporator ● The pipe systems and components of the system are leak-tight and condenser Fill out carefully and sign the notice of completion ► Clean and flush the evaporator/condenser strictly for heat pump systems. according to the manufacturer's regulations. In Germany: Send notice of completion for ►... -
Page 19: Dismantling And Disposal
12 Dismantling and Disposal 12.1 Dismantling Unit is safely disconnected from the power supply and protected against being switched back on again. ► Collect all media safely. ► Separate components by their materials. 12.2 Disposal and Recycling ► Dispose of media harmful to the environment according to local regulations, e.g. -
Page 20: Technical Data / Scope Of Supply
Technical data / Scope of supply SW 42H3 – SW 102H3 Leistungsdaten Heizleistung / COP Performance data: Heating output / COP Leistungsdaten Heizleistung / COP SW 42H3 SW 232H3 SW 62H3 bei B0/W35 Normpunkt nach EN14511 at B0/W35 operating point to EN14511 bei B0/W35 Normpunkt nach EN14511 kW ı... - Page 21 Leistungsdaten Heizleistung / COP Performance data: Heating output / COP Leistungsdaten Heizleistung / COP SW 82H3 SW 232H3 SW 102H3 bei B0/W35 Normpunkt nach EN14511 at B0/W35 operating point to EN14511 bei B0/W35 Normpunkt nach EN14511 kW ı COP kW ı COP 7,70 ı...
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Page 22: Sw 122H3 - Sw 192H3
Technical data / Scope of supply SW 122H3 – SW 192H3 Performance data: Heating output / COP Leistungsdaten Heizleistung / COP Leistungsdaten Heizleistung / COP SW 122H3 SW 232H3 SW 142H3 at B0/W35 operating point to EN14511 bei B0/W35 Normpunkt nach EN14511 bei B0/W35 Normpunkt nach EN14511 kW ı... - Page 23 Performance data: Heating output / COP Leistungsdaten Heizleistung / COP Leistungsdaten Heizleistung / COP SW 172H3 SW 232H3 SW 192H3 at B0/W35 operating point to EN14511 bei B0/W35 Normpunkt nach EN14511 bei B0/W35 Normpunkt nach EN14511 kW ı COP kW ı COP 16,86 ı...
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Page 24: Performance Curves
∆p” / ∆p”† Heating circuit free pressure / Heating circuit with cooling free pressure 823247 Zeichnungsnummer: Datei: 823247 Leistungs-Druckverlustkurven SW 42H3 ∆p„ / ∆p„† Heat source free pressure / Heat source with cooling free pressure Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 25: Sw 62H3
Performance curves SW 62H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823248 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “” Heating water volume flow rate Leistungsaufnahme “„... -
Page 26: Sw 82H3
SW 82H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823249 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “” Heating water volume flow rate Leistungsaufnahme “„... -
Page 27: Sw 102H3
Performance curves SW 102H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “” (m³/h) “„ (m³/h) 823250 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “” Heating water volume flow rate Leistungsaufnahme “„... -
Page 28: Sw 122H3
SW 122H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) “„ (m³/h) “” (m³/h) 823251 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Keys: UK823000L/170408 Temp„ Temperatur Wärmequelle Heizleistung “” Heating water volume flow rate Leistungsaufnahme “„... -
Page 29: Sw 142H3
Performance curves SW 142H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “” (m³/h) “„ (m³/h) 823252 Legende: “” Volumenstrom Heizwasser “„... -
Page 30: Sw 172H3
SW 172H3 Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “„ (m³/h) “” (m³/h) 823253 Legende: “” Volumenstrom Heizwasser “„... -
Page 31: Sw 192H3
Performance curves SW 192H3 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “”... -
Page 32: Dimensional Drawings
SW 42H3 – SW 192H3 Dimensional drawings ↑ ↓ ↑ ↓ Keys: UK819447 Pos. Name 4kW –12kW 14kW – 19kW All dimensions in mm. Heating water outlet (flow) Ø28 *) Ø35 *) Front view Heat source inlet (in heat pump) Ø28 *) -
Page 33: Control Unit
Schutzvermerk ISO 16016 beachten Dimensional drawings Control unit Schutzvermerk ISO 16016 beachten All dimensions in mm. Bohrschablone Wall-mounted bracket Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild WZS Erstellt 18.11.2014 Brueckner Gepr. Norm. ait-deutschland GmbH ArtikelNr. -
Page 34: Installation Plans
SW 42H3 – SW 192H3 Installation plan 1 1000 > 1 Keys: UK819456a Legende: DE819456a All dimensions in mm. Version 1 Version 1 Free space for service purposes Freiraum für funktionsnotwendiges Zubehör Freiraum für Servicezwecke Finished floor level Free space for functionally necessary accessories Oberkante Fertigfussboden Alle Maße in mm. -
Page 35: Installation Plan 2
Installation plan 2 SW 42H3 – SW 192H3 1000 > 1 Keys: UK819456a Legende: DE819456a All dimensions in mm. Version 2 Version 2 Free space for service purposes Freiraum für funktionsnotwendiges Zubehör Finished floor level Free space for functionally necessary accessories Freiraum für Servicezwecke... -
Page 36: Installation Plan
SW 42H3 – SW 192H3 Installation plan 3 > 1 > 1 Keys: UK819456a Legende: DE819456a All dimensions in mm. 1000 Version 3 Version 3 Freiraum für Servicezwecke Oberkante Fertigfussboden Finished floor level Alle Maße in mm. Free space for service purposes... -
Page 37: Hydraulic Integration
Hydraulic integration (heating) SW 42H3 – SW 192H3 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 38: With Separate Buffer Tank
SW 42H3 – SW 192H3 with separate buffer tank Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 39: Keys Hydraulic Integration
Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 40: Terminal Diagram
SW 42H3 – SW 192H3 Terminal diagram 1~N/PE/230V/50Hz 3~PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 41: Circuit Diagrams
Circuit diagram 1/3 SW 42H3 – SW 82H3 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 42 SW 42H3 – SW 82H3 Circuit diagram 2/3 OUT1 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 43 Circuit diagram 3/3 SW 42H3 – SW 82H3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink Black red / blue white / green Orange Yellow /2.D6...
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Page 44: Sw 102H3 - Sw 122H3
SW 102H3 – SW 122H3 Circuit diagram 1/3 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 45 Circuit diagram 2/3 SW 102H3 – SW 122H3 OUT1 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 46 SW 102H3 – SW 122H3 Circuit diagram 3/3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink Black red / blue white / green Orange Yellow /2.D6 Subject to change without notice | 83056800eUK –...
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Page 47: Sw 142H3 - Sw 192H3
Circuit diagram 1/3 SW 142H3 – SW 192H3 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 48 SW 102H3 – SW 122H3 Circuit diagram 2/3 OUT1 OUT6 white / yellow brown / green PWM1 PWM2 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 49: Sw 142H3 - Sw 192H3
Circuit diagram 3/3 SW 142H3 – SW 192H3 blue NTC9 brown / blue white green yellow pink NTC13 NTC14 white / blue grey / brown pink / brown violet Black grey / pink red / blue Orange white / green Yellow /2.D6 Subject to change without notice | 83056800eUK –... - Page 50 Subject to change without notice | 83056800eUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 51: Ec Declaration Of Conformity
In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number Unit model Number SW 42H3 10070041 SW 42H1 10074042 SW 82H3 10070241 SW 62H1 10074142... - Page 52 GmbH Industriestraße 3 D-95359 Kasendorf, Germany E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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