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Summary of Contents for Alpha-InnoTec SWP 371
- Page 1 Brine/Water Heat Pumps Professional Operating Manual 83053700kUK – Translation of the original operating manual...
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Page 2: Please Read First
Symbols Please read first This operating manual provides important information The following symbols are used in the operating on the handling of the unit. It is an integral part of the manual. They have the following meaning: product and must be stored so that it is accessible in the immediate vicinity of the unit. -
Page 3: Table Of Contents
16 Maintenance of the unit ........7 SWP 561H ............37 16.1 Cleaning and flushing of unit components Dimensional drawings ........8 ........38 SWP 371 – SWP 691 17 Malfunctions ..........38 ............8 SWP 291H – SWP 561H ........40 18 Scope of delivery ..........8 Wallbracket for control unit ........42... -
Page 4: Intended Use
Intended use Safety The unit may be used only for the intended purpose. The unit is safe to operate for its intended use. The This means: construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE ●... -
Page 5: Customer Service
Customer service 10 Operating principle of heat pumps For technical assistance, please contact your qualified technician or the manufacturer’s local service partner. Heat pumps operate on the same principle as a refrigerator: same technology, only with reversed For a current list and additional partners of the manu- benefits. -
Page 6: Heat Metering
12 Heat metering 14 Cooling In addition to proof of the unit’s efficiency, the There are two ways to use the heat pump for air con- EEWaermeG also requires heat metering (hereafter ditioning in rooms, through: „passive cooling“ and „ac- referred to as HQR). -
Page 7: Care Of The Unit
The room thermostat of the cooling function Variant 2: (purchasable accessories, optional) Automatic switching from heating to cooling mode (and vice versa). This variant can operate The room thermostat is used to release and to switch using a cooling curve. off the cooling function: NOTE Variant 2 is only possible if the expansion... -
Page 8: Cleaning And Flushing Of Unit Components
18 Scope of delivery 16.1 Cleaning and flushing of unit components Example of scope of delivery: Size 1 CAUTION! Unit components cleaned and flushed only by customer service personnel authorised by the manufacturer. Use only liquids recommended by the manufacturer. Flushing of the liquefier with chemical cleaning agents must be followed by neutralisation of residue and intensive... -
Page 9: Main Components
18.1 Main components 19.1 Installation area ATTENTION Install the heat pump only indoors. The installation room must be frost-free and dry. WARNING! Please note and follow the respective relevant local standards, directives and regulations applicable, especially minimum volume necessary depending on the refrigerant capacity of the relevant heat pump system (EN 378-1). -
Page 10: Transport To Installation Location
19.2 Transport to installation location Overview “Technical data / scope of delivery”, “General unit data” section Before transporting the heat pump to the final installation location the packaging and wooden ATTENTION frame can be dismantled. Never components hydraulic To do this, remove the facing panels on the long connections on the unit for purposes of sides, undo the wooden boards and remove the transport. -
Page 11: Installation Of The Hydraulic Connections
20 Installation of the hydraulic Lower the basic heat pump module on the 4 connections wooden transport blocks in its final installation location. Now use the vibration-decoupling, adjustable machine feet to align the unit 20.1 Buffer tank horizontally. Ensure the distance from the finished floor level to the top of the heat pump baseplate is The hydraulic connection of the heat pump requires a 170 mm. - Page 12 The following steps are to be carried out on all 4 ATTENTION hydraulic connections of the heat pump: The heat source system must be designed Push the insulation elements included in the according to the specifications of the planning scope of delivery onto the plate heat exchanger. manual.
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Page 13: Installing The Housing
20.4 Installing the housing Use the insulating tape supplied to insulate the connection clip. Use the enclosed fastening materials to additionally fix the insulation. NOTE Remove the protective film from all facing panels. NOTE The screws for installing the heat pump housing are included in the scope of delivery. - Page 14 Align the facing with the baseplate as shown in The front panel can now be hung into the clips the following sketch provided at the bottom and locked by means of the two quarter-turn screws. Secure and fix the facing on the profile rail using the fastening materials included in the scope of delivery (2 x 10mm anchors and 2 x M8 hanger bolts).
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Page 15: Electrical Connections
21 Electrical connections Lift out front panel and set aside in a safe place. Open the unit’s electrical switch cabinet. The following applies to all work to be done: DANGER! Risk of fatal injury due to electric shock! All electrical connections must be carried out by qualified electricians only. - Page 16 The external electric cables to be provided must be fed through the grommets cut out in the bottom of the rear panel and then fed into the electrical switch cabinet by means of the cable duct, which is integrated into the baseplate of the heat pump.
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Page 17: Installation Of The Control Element
22 Installation of the control see dimensional drawing “Wallbracket for con- trol unit” element Plug the control unit onto the wall bracket. The separate package contains: 1 wall bracket 2 control unit Connections 3 cover The connections are located on the underside of the control unit: The cables are laid either through the wall (e.g. -
Page 18: Flushing And Filling The Unit
If the connection work has been completed, the ATTENTION cover can be fitted onto the wall bracket. Ensure that the (pipe) materials, seals and other components used on site are made of materials that are compatible with the anti- freeze used! WARNING! Methanol and ethanol can evaporate, giv- ing off flammable and explosive gases. - Page 19 Water softening to VDI 2035 – Part I trouble-free running of the systems is achieved with so-called low-salt operation. If the water is softened before the heating is filled, in VDI 2035 Part I gives important information and accordance with the VDI 2035 guidelines, no scale recommendations regarding scaling and its prevention can form.
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Page 20: Insulating The Hydraulic Connections
24 Insulating the hydraulic Monitoring connections Analytical recording and monitoring of the relevant water values and the added active conditioning substances is of decisive importance. Therefore, they NOTE should be monitored regularly using appropriate water test equipment. Insulate the heating circuit and the heat source according to relevant local standards and guidelines. -
Page 21: Commissioning
25 Commissioning 26 Dismantling DANGER! NOTE Risk of fatal injury due to electric shock! The commissioning has to be in the heating Electrical connections may be installed mode. only by qualified electricians. Carry out a thorough installation check and work Before opening the unit, disconnect the through the general checklist. -
Page 22: Technical Data / Scope Of Delivery
Technical data / scope of delivery Brine operation Device designation Heat pump type Brine/Water ı Air/Water ı Water/Water • relevant ı — not relevant Installation location Indoors ı Outdoors • relevant ı — not relevant Conformity Power data Heating power/COP at 2 Compressors kW ı... - Page 23 SWP 371 SWP 451 SWP 581 SWP 691 SWP 291H SWP 561H • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — ı —...
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Page 24: Water Operation
Technical data / scope of delivery Water operation Device designation Heat pump type Brine/Water ı Air/Water ı Water/Water • relevant ı — not relevant Installation location Indoors ı Outdoors • relevant ı — not relevant Conformity Power data Heating power/COP at Standard nominal conditions based 2 Compressors kW ı... - Page 25 SWP 371 SWP 451 SWP 581 SWP 691 SWP 291H SWP 561H — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı • — ı — ı •...
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Page 26: Performance Curves
SWP 371 Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 10,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ Keys UK823025L “” Volume flow, heating water 823077a “„... -
Page 27: Swp 451
Performance curves – Brine operation SWP 451 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ 823078a Legende: DE823025L Keys UK823025L “” Volumenstrom Heizwasser “„... -
Page 28: Swp 581
SWP 581 Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ Keys UK823025L “” Volume flow, heating water 823079a “„... -
Page 29: Swp 691
Performance curves – Brine operation SWP 691 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] ∆p” ∆p„ Keys UK823025L “” Volume flow, heating water 823080a “„... -
Page 30: Swp 291H
SWP 291H Performance curves – Brine operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823081a Keys UK823025L Legende: DE823025L “” Volumenstrom Heizwasser “” Volume flow, heating water “„... -
Page 31: Swp 561H
Performance curves – Brine operation SWP 561H Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 15,0 20,0 10,0 12,5 “”[m3/h] “„[m3/h] ∆p… ∆p… Keys UK823025L 823082 “” Volume flow, heating water Legende: DE823025L “”... -
Page 32: Water Operation
SWP 371 Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 10,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823077a Keys UK823025L Legende: DE823025L “” Volumenstrom Heizwasser “”... -
Page 33: Swp 451
Performance curves – Water operation SWP 451 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823078a Keys UK823025L Legende: DE823025L “” Volumenstrom Heizwasser “”... -
Page 34: Swp 581
SWP 581 Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823079a Keys UK823025L Legende: DE823025L “”... -
Page 35: Swp 691
Performance curves – Water operation SWP 691 Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 15,0 10,0 15,0 20,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823080a Keys UK823025L Legende: DE823025L “”... -
Page 36: Swp 291H
SWP 291H Performance curves – Water operation Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 15,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823081 Keys UK823025L Legende: DE823025L “” Volumenstrom Heizwasser “” Volume flow, heating water “„... -
Page 37: Swp 561H
Performance curves – Water operation SWP 561H Qh (kW) Temp„ (°C) Pe (kW) 35°C 45°C 55°C 70°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 10,0 12,5 10,0 15,0 20,0 25,0 “”[m3/h] “„[m3/h] Δp” Δp„ 823082 Keys UK823025L Legende: DE823025L “”... -
Page 38: Dimensional Drawings
SWP 371 – SWP 691 Dimensional drawings – moving dimensions Keys: UK819407 All dimensions in mm. Front view Side view from left Rear view Front view with facing View from underneath with facing 0,18N/mm² 0,32N/mm² 0,005N/mm² Legende: DE819407 Vorderansicht Seitenansicht von links Rückansicht... - Page 39 Dimensional drawings with housing SWP 371 – SWP 691 1030 Pos. Bezeichnung Bedienteil (für Wandmontage, im Beipack) Durchführung für Verbindungs- und LIN-Bus-Kabel Durchführung für Elektrokabel Legende : DE819406b Keys: UK819411b Item Designation Wärmequelle Austritt (aus Wärmepumpe) Alle Maße in mm All dimensions in mm.
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Page 40: Swp 291H - Swp 561H
SWP 291H – SWP 561H Dimensional drawings – moving dimensions Keys: UK819416 All dimensions in mm. Front view Side view from left Rear view Front view with facing View from underneath with facing 0,18N/mm² 0,32N/mm² 0,005N/mm² Legende: DE819416 Vorderansicht Seitenansicht von links Rückansicht Vorderansicht mit Fassade Ansicht von unten mit Fassade... - Page 41 Dimensional drawings with housing SWP 291H – SWP 561H 1030 Pos. Bezeichnung Bedienteil (für Wandmontage, im Beipack) Durchführung für Verbindungs- und LIN-Bus-Kabel Keys: UK819414b Item Designation Legende : DE819414b Alle Maße in mm Durchführung für Elektrokabel All dimensions in mm. Control element (for wall mounting, in extra box) Wärmequelle Austritt (aus Wärmepumpe) A Front view...
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Page 42: Wallbracket For Control Unit
Schutzvermerk ISO 16016 beach Bohrschablone A Wallbracket for control unit Dimensional drawing lattformat: A4 hoch Keys: UK819444a Maßstab Det. Maßstab Allgemein- Oberflächen All dimensions in mm. toleranz Werkstoff Gewicht DIN ISO 2768 -c Datum Name Benennung Maßbild PWZS Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH Erstellt 17.4.2014 Brueckner... - Page 43 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 44: Installation Plans
SWP 371 – 691 / SWP 291H – 561H Installation plan 1 max. 13m 1350 >500 >500 Keys: UK819408a All dimensions in mm. Front view Plan view Legende : DE819408a Hatched area: space for service purposes Vorderansicht Control element Draufsicht Schraffierte Fläche Freiraum für Servicezwecke... -
Page 45: Installation Plan 2
Installation plan 2 SWP 371 – 691 / SWP 291H – 561H max.13m >2730 >30 >500 >500 Keys: UK819409 All dimensions in mm. Front view Legende : DE819409 Plan view Hatched area: space for service purposes Vorderansicht Control element Draufsicht Schraffierte Fläche Freiraum für Servicezwecke... -
Page 46: Hydraulic Integration
SWP 371 – 691 / SWP 291H – 561H Separate buffer tank Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 47: Legend Hydraulic Integration
Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 48: Terminal Diagram
SWP 371 – 691 / SWP 291H – 561H Terminal diagram 3~PE/400V/50Hz 1~N/PE/230V/50Hz ZW2/SST Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 49: Circuit Diagrams
Circuit diagram 1/3 SWP 371 / SWP 451 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 50 SWP 371 / SWP 451 Circuit diagram 2/3 OUT1 OUT4 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 51 Circuit diagram 3/3 SWP 371 / SWP 451 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 52: Swp 581 / Swp 691 / Swp 561H
SWP 581 / SWP 691 / SWP 561H Circuit diagram 1/3 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 53 Circuit diagram 2/3 SWP 581 / SWP 691 / SWP 561H OUT1 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 54 SWP 581 / SWP 691 / SWP 561H Circuit diagram 3/3 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 55: Swp 291H
Circuit diagram 1/3 SWP 291H Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 56 SWP 291H Circuit diagram 2/3 OUT1 OUT5 Green Yellow white Brown AIN1 AIN2 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 57 Circuit diagram 3/3 SWP 291H Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 58 Subject to technical amendments without notice | 83053700kUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 59: Ec Declaration Of Conformity
In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model Number Unit model Number SWP 371 * 100 61402 SWP 451 * 100 61502 SWP 581 * 100 61602 SWP 691 * 100 61702... - Page 60 GmbH Industriestraße 3 D-95359 Kasendorf, Germany www.ait-deutschland.eu alpha innotec – an ait-deutschland GmbH brand...
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