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INSTRUCTION MANUAL
Electric Pallet Truck
PTE15Q-A
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 08/2021
PTE15Q-A -SMS-001-EN
0
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Table of Contents
Related Manuals for Noblelift PTE15Q-A
Summary of Contents for Noblelift PTE15Q-A
- Page 1 Do not use the pallet truck before reading and understanding these operating instructions. NOTE: Version 08/2021 Please check the designation of your PTE15Q-A -SMS-001-EN present type at the last page of this document as well as on the ID-plate. Keep for future reference.
- Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the usage of the truck completely. Improper operation could create danger. This manual describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this manual for future reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. CORRECT APPLICATION........................... 4 2. DESCRIPTION OF THE PALLET TRUCK......................5 a. Overview of the main components......................... 5 b. Technical data..............................6 c. Description of the safety devices and warning labels (Europe and other, excepting USA)....8 d. Identification plate..............................9 3. - Page 4 c. Description warning labels (only US- market).................... 28 d. Technical data for US market........................29 12. DECLARATION OF CONFORMITY (valid, if sold within EU)..............32...
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Page 5: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self-propelled electric power pallet trucks. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage equipment. -
Page 6: Description Of The Pallet Truck
2. DESCRIPTION OF THE PALLET TRUCK Overview of the main components Fig. 1: Overview of the main components Safety (belly) button Fork Tiller Load roller Magnetic lock 10. Battery Discharge charging indicator 11. Apron Battery connector plug 12. Drive unit Plastic cover 13. -
Page 7: Technical Data
Technical data Fig. 2: Technical data... - Page 8 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 PTE15Q-A Manufacturer`s type designation Drive Electric Operator type Pedestrian Load Capacity / rated load Q (t) Load centre distance c (mm) Load distance ,centre of drive axle to fork...
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Page 9: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)
c. Description of the safety devices and warning labels (Europe and other, excepting USA) Fig. 3: Safety and warning labels A Sticker to observe and follow this instruction B Decal on motor cover C Oil filling decal D Model sticker (ATOM) E “No passengers”... -
Page 10: Identification Plate
The truck is equipped with a battery connector plug (5), which stops all lifting-, lowering-, driving- functions and engages the fail-safe electromagnetic brake when it is pulled and disconnected. The truck can be operated after checking the controller functions and connecting the battery connector plug (5). Before operating, insert the magnetic lock (3) to start the truck. -
Page 11: Commissioning, Transporting, Decommissioning
Use truck without manufacturer ’ s instructions manual. Lifted loads could become unstable at wind forces. In the case of wind forces do not lift the load if there is any influence to the stability. Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable. Keep watching the condition of load. -
Page 12: Decommissioning
Hoisting USE DEDICATED CRANE AND HOISTING EQUIPMENT DO NOT STAND UNDER THE SWAYING LOAD DO NOT WALK INTO THE HAZARDOUS AREA DURING HOISTING Fig. 5: Hoisting with a crane Fig. 6: Fixing points Transportation ALWAYS FASTEN THE TRUCK SECURELY DURING TRANSPORTATION ON A TRANSPORT VEHICLE Lower the forks and park the truck securely. -
Page 13: Operating Instructions
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND. Check for scratches, deformation or cracks. Check if there is any oil leakage from the cylinder. Check the smooth movement of the wheels. Chec k the function of driving with tiller in its vertical position. ... -
Page 14: Travelling
Travelling TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL. DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL DATA. After starting the truck by the magnetic lock, move Fig. 8: Load facing uphill the tiller to the operating zone (‘F’, Fig.9). Fig. -
Page 15: Braking
Braking PLEASE CHECK THE BRAKING DISTANCE WITH TRUCK BEFORE OPERATION THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITIONS AND THE LOAD CONDITIONS OF THE TRUCK The braking function can be activated in several ways: By moving the accelerator knob (14) to the initial ‘0’ position or by releasing the knob, the regenerative braking is activated. -
Page 16: Safety Instructions
Table 3: Battery specification Model Battery specification PTE15Q 24V20Ah lithium battery, 6.5kg IT IS ONLY ALLOWED TO USE LITHIUM BATTERIES. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES AND REFER TO SAFETY INSTRUCTIONS BELOW. Safety Instructions Failure to follow the below requirements may cause damage to your property, cause injuries or death. Measures to prevent ignition It is forbidden to work at temperatures over 60 ℃. -
Page 17: Matters Requiring Attention
Products produce smell: stop to use equipment immediately, remove the battery and take appropriate actions according to working instructions and stay away from the scene. Avoid contact with any leaking liquids or gases out of the battery (in case of contact clean immediately). -
Page 18: Tiller Panel
Tiller panel Fig. 11: Tiller panel Fault Code When a fault code is generated, firstly all four battery indicator lights are on, then the first (most left) battery indicator flashes and counts, then multiply this number by ten for the first number; when the fourth (most right) battery indicator flashes, counts the times for the second number;... - Page 19 Before using the charger, please fully understand the instructions of the charger instructions. Always follow these instructions The room, where you are charging must be ventilated. The exactly charge status can be only checked from the discharge indicator. To control the status, the charging must be interrupted and the truck must be started.
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Page 20: Regular Maintenance
8. REGULAR MAINTENANCE Only qualified and trained personnel are allowed to do maintenance on this truck. Before maintaining, remove the load from the forks and lower the forks to the lowest position. If you need to lift the truck, follow chapter 4b by using designated lashing or jacking equipment. - Page 21 Electrical system Inspect the electric wiring for damage Check the electric connections and terminals Test the Emergency switch function Check the electric drive motor for noise and damages Test the display Check, if correct fuses are used ...
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Page 22: Lubricating Points
b. Lubricating points Lubricate the marked points according to the maintenance checklist. The required grease specification is: DIN 51825, standard grease. Lubricating point Fig. 13: Lubricating point c. Check and refill hydraulic oil It is recommended to use hydraulic oil in accordance with average temperature: Environment temperature –5℃~25℃... -
Page 23: Checking Electrical Fuses
d. Checking electrical fuses Fig. 14 Location of fuses Table 8: Fuse specification Specification 9. TROUBLE SHOOTING IF TRUCK HAS MALFUNCTIONS, FOLLOW THE INSTRUCTIONS IN CHAPTER 6. Table 9: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery low power Charge the battery Load can’t be... - Page 24 Oil leakage from air Excessive quantity of oil. Reduce oil quantity. breathing Charge the battery completely and then remove the main Battery is charging power plug from the electrical socket. Battery not connected Connect the battery correctly Truck not Fuse faulty Check and eventually replace fuses starts Low battery...
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Page 25: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM a. Electrical circuit diagram PTE15Q Fig.15: Electric diagram Fuse 1: 10A Fuse 01: 70A... -
Page 26: Hydraulic Circuit Diagram
Table 10: Description of electrical diagram Code Item Code Item Battery CAN tiller Controller Proximity switch Pump motor Traction motor Pump contactor Electromagnetic brake Electromagnetic valve 10A fuse Micro switch FU01 70A fuse b. Hydraulic circuit diagram Lifting cylinder Lowering valve Throttle valve Pressure control valve Hydraulic power unit... -
Page 27: Specialized Stipulations For The Us- American Market
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET The content in this chapter is specialized for the US-American market. Foreword/ Compliance Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW;... -
Page 28: Identification Plate
Identification plate Truck Model Option Serial Number Maximum Battery Capacity (Ah) Supply Voltage (Volts) Battery Weight Min/Max lbs. (kg) Truck Weight with Max. Battery, lbs (Kg) Battery Manufacturer Information Truck Weight without Battery, lbs. (Kg) Battery Model Number Manufacturing Date (MM/YYYY) Battery Amp Hour Rate Load Center Distance (mm) Maximum Capacity (Uniformly Distributed load) - Page 29 c. Description warning labels (only US- market) Fig. 17: Warning labels and safety devices (only USA) A Sticker to observe and follow this instruction J No collision sticker B Decal on motor cover K Battery warning sticker C Oil filling decal L Charger ID plate D Model sticker (ATOM) M Warning sticker (operation steps)
- Page 30 Sign read and follow this instruction (A) Sign warning electrical devices (K) Sign warning electrical devices (K) Sign oil filling decal (C) Sign no collision(J) Sign warning stay clear stop truck (Q) Decal on motor cover (B) Warning sticker(K)
- Page 31 Technical data for US market Fig. 18: Technical data (US market)
- Page 32 Table 14: Main technical data for standard version (US market) Type sheet for industrial truck acc. to VDI 2198 PTE33Q-A Manufacturer`s type designation Drive Battery Operator type Pedestrian Load Capacity / rated load Q (t) 3300 Load centre distance c (mm) 23.6 Load distance ,centre of drive axle to fork x (mm)
- Page 33 CE-DD-002 12. DECLARATION OF CONFORMITY (valid, if sold within EU) [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.
- Page 34 [N] EU-KONFORMITETSERKLÆRING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje) og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2014/30/EU (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu...