EGR ST-X Installation Instructions Manual

Nis nav / amc my21 rolltrac sportsbar adaptor kit

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ST
Place these instructions in vehicle's glove box after installation is complete
General Notes
-
Read through the fitting instructions before installation of accessory.
-
Always install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or
the accessory.
-
Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local
recycling regulations.
-
It is always recommended that this accessory is fitted by a qualified Technician.
-
Safely store and protect any removed vehicle components.
-
Ensure all bare metal surfaces are protected using Automotive Bare Metal Primer and touch-up paint.
-
Please check content of kit using this list and subsequent sketches.
- Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.
Safety Notes
- Check that all work practices comply with safety standards.
-
Please wear appropriate clothing and use safety equipment.
Care Instructions:
SK760
NIS NAV / AMC MY21
RollTrac Sportsbar Adaptor Kit
Installation Instructions
ST-X
Clean with mild detergent
and water solution.
Page 1 of 13
PRO-4X
Installation Time: Approx. 30 mins
Do not use abrasive
cleaners or solvents.
07/12/21

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Summary of Contents for EGR ST-X

  • Page 1 NIS NAV / AMC MY21 RollTrac Sportsbar Adaptor Kit Installation Instructions ST-X PRO-4X Installation Time: Approx. 30 mins Place these instructions in vehicle’s glove box after installation is complete General Notes Read through the fitting instructions before installation of accessory.
  • Page 2: Parts List

    ROLLTRAC SPORTS BAR ADAPTOR KIT PARTS LIST LH Mount Plate RH Mount Plate M8 Hex Head Bolt M10 Button Head Qty - 1 Qty - 1 Qty - 4 Torx Screw Qty - 4 Slot Nut Small Washer (20mm) Large Washer (24mm) Installation Aid Qty - 4 Qty - 4...
  • Page 3: Installation Instructions

    ROLLTRAC SPORTS BAR ADAPTOR KIT INSTALLATION INSTRUCTIONS CHECK DEBRIS FREE 1. Prepare the surface of the side rails by cleaning them thoroughly ensuring that any debris in the side rail channels is completely removed. 4.5mm & 9mm Drill Stopper Centre Punch Scissors Drill Drill Bit...
  • Page 4 NOTE: Marked area and cut section will not be seen once installed. SPORTS BAR WIRING LOOM ST-X MODEL SHOWN. 4. Carefully place the Sportsbar upside down. Push all four foot cups onto the corresponding foot of the Sportsbar. When installing foot cups, feed the wiring loom through the foot cup hole before installing (depending on model, this will either be the front or rear foot cup).
  • Page 5 ROLLTRAC SPORTS BAR ADAPTOR KIT ST-X AND PRO-4X MODEL LHS ONLY. ST MODEL LHS ONLY. 5. Feed the Patch Harness (13) through the LH Mount Plate (1) as shown above. IMPORTANT: Ensure to start routing the cable with the corrugated end first with no connector attached as circled.
  • Page 6: Bottom View

    41 Nm Diagram 1 FLAT SURFACE BOTTOM VIEW ST-X AND PRO-4X MODELS SHOWN. FLAT SURFACE BOTTOM VIEW ST MODEL SHOWN. 8. Place the LH Mount Plate (1) onto the Sportsbar with flat surface at the front of the Sportsbar. Using the Small Washers (6) and M10 Button Head Torx Screws (4), secure the LH Mount Place (1) to the Sportsbar as shown in the diagrams relevant to your model.
  • Page 7: Top View

    ROLLTRAC SPORTS BAR ADAPTOR KIT SECTION VIEW APPLICABLE TO ALL MODLES. CHECK ENGAGEMENT 9. Position the Sportsbar above the tub and feed the Sportsbar loom through the hole in the LHS rail. Press the grommet into the hole in the side rail as shown ensuring that it is well seated. A trim removal tool can be used to seat the grommet.
  • Page 8 ROLLTRAC SPORTS BAR ADAPTOR KIT Insert the Installation Aid (8) into the T-Channel of the side rail. Slide two Slot Nuts (5) into the T-Channel and position them on top of the Installation Aid. Note: The Installation Aid serves two purposes. 1.
  • Page 9 21 Nm 13. Torque all M8 Hex Head Bolts (3) to 21Nm. ST-X AND PRO-4X MODELS LHS ONLY. TUB, SPORTS BAR AND ROLLTRAC NOT SHOWN FOR CLARITY 14. Clean areas shown with Alcohol Wipe (9). Allow to dry. Remove the adhesive backing and place three provided Cable Tie Mounts (10) in the positions as shown.
  • Page 10 ROLLTRAC SPORTS BAR ADAPTOR KIT APPLICABLE TO ALL MODELS. CONNECT “CLICK” BLACK “CLICK” 15. Attach the Loose Female Connector (15) to the cable fed into the bed of the tub as shown. Route the loom wiring behind the RollTrac Housing, and along the wiring channel. 10.0mm 16.
  • Page 11 ROLLTRAC SPORTS BAR ADAPTOR KIT TERMINAL REMOVAL TANG BUTTON TOOL OR SMALL PICK TOOL RETAIN 17. Locate and carefully re-route the pre-exsisting wiring adaptor loom which runs under the tub at the position shown. Re-route to directly under the LHS tail light. Remove pre-existing cable ties if required. Locate and carefully remove the wiring adaptor loom male connector using a terminal removal tool or small pick tool as shown in the Diagram.
  • Page 12 ROLLTRAC SPORTS BAR ADAPTOR KIT CONNECT “CLICK” BLACK “CLICK” CABLE TIE MOUNTS & CABLE TIES CONNECT 19. Attach the retained connector to wiring adaptor loom as shown. Route the wiring adaptor loom along the full length of the RollTrac. Secure the pre-exsisting wiring loom to the RollTrac at various points using the Cable Ties (11) and Cable Tie Mounts (10).
  • Page 13 ROLLTRAC SPORTS BAR ADAPTOR KIT DRILL TEMPLATE LHS HAND SIDE Important Sheet Size: A4 Always confirm the length of the 50mm marker before cutting out the templates. Scale: 1:1 SK760 07/12/21 Page 13 of 13...

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StPro-4x

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