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Place these instructions in vehicle's glove box after installation is complete
IMPORTANT!
TOOLS REQUIRED:
Torque wrench
Phillips head screwdriver
Flat blade screwdriver
21/03/17
VW AMAROK MY17-
REMOTE LOCKING KIT
INSTALLATION INSTRUCTIONS
• Read instructions carefully before installation.
• It is strongly recommended that installation is conducted by an authorized dealer.
• This product must be installed exactly as specified in these instructions.
Failure to do so may result in improper fit and/or retention/failure of components.
• Recommend installation by 2 people.
Electrical Connector Crimping Tool
Socket 10&13mm, extension bar and ratchet
Spanner 10&13mm
CANOPY
INSTALLATION TIME: 1.0 hour (Approximately)
CP0253
PVC Tape
Draw Wire
Side cutters
Page 1 of 10
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Summary of Contents for EGR CANOPY REMOTE LOCKING KIT
- Page 1 CP0253 VW AMAROK MY17- CANOPY REMOTE LOCKING KIT INSTALLATION INSTRUCTIONS INSTALLATION TIME: 1.0 hour (Approximately) Place these instructions in vehicle’s glove box after installation is complete • Read instructions carefully before installation. • It is strongly recommended that installation is conducted by an authorized dealer. IMPORTANT! •...
- Page 2 CP0253 REMOTE LOCKING KIT FOR CANOPY PARTS CHECK SHEET PARTS IN MAIN CARTON Rubber Tube RCL Unit Retainer Clip Alcohol Wipe (EXTR0022) (LOCK0057) (MISC0052) Qty - 1 Qty - 1 Qty - 1 Fitting Instruction Primer Stick Wiring Clip Fitting Vehicle Wiring Kit (MISC1365) (CLIP3242PC-1)
- Page 3 CP0253 REMOTE LOCKING KIT FOR CANOPY Open the tailgate. LOOM127A Feed the Vehicle Harness (LOOM0127A) through the cavity in the rear LHS of the tub as shown. Run the Vehicle Harness down to the chassis rail. LOOM127A Diagram: 1 - FEED VEHICLE HARNESS Locate connectors behind rear LHS wheel.
- Page 4 CP0253 REMOTE LOCKING KIT FOR CANOPY Connect the vehicle harness (LOOM0127) EXISTING VEHICLE connectors to the previously disconnected HARNESS connectors as shown. CONNECTORS LOOM0127A Diagram: 4 - CONNECT VEHICLE HARNESS On the passenger side of the canopy, remove the M6 bolt and the threaded plate inside the window frame holding the striker bracket to the window frame.
- Page 5 CP0253 REMOTE LOCKING KIT FOR CANOPY Feed the rubber tube into the window harness LOOM0127B as shown. RUBBER TUBE LOOM0127B Diagram: 7 - FEED RUBBER TUBE Fit the threaded plate inside the window frame and secure the striker bracket with previously removed hex head bolt, spring washer and flat washer.
- Page 6 CP0253 REMOTE LOCKING KIT FOR CANOPY Remove two screws (A) holding the lock cover (B). Remove internal door handle (C) by removing two dome nuts (D). Retain both handle and nuts. Diagram: 10 - REMOVE LOCK COVER Unclip both pull rods (A) from the retainer clips (B).
- Page 7 CP0253 REMOTE LOCKING KIT FOR CANOPY WIRING NOT SHOWN On the RHS inside the rear window glass clean the FOR CLARITY area where rubber tube and wiring clip will be attached, with an alcohol wipe and prime with the primer stick. Allow to dry. RUBBER TUBE Place the wiring clip approximately 10mm from the...
- Page 8 CP0253 REMOTE LOCKING KIT FOR CANOPY Feed the plastic tube into the rubber tube approximately 15mm inside. LOOM0127B RUBBER TUBE Diagram: 16 - FIT PLASTIC TUBE Push the plastic tube into the groove in the aluminium extrusion as shown. Diagram: 17 - FIT PLASTIC TUBE CLIP Fit the two female spade connectors to the UNIT...
- Page 9 CP0253 REMOTE LOCKING KIT FOR CANOPY Fit the cam plate onto the lock and secure with the cam plate bolt. Torque to 7Nm. Diagram: 19 - FIT CAM PLATE Clip both pull rods into the retainer clips as shown. Diagram: 20 - CLIP ON PULL RODS LOOM127B Connect the window harness to the vehicle harness.
- Page 10 CP0253 REMOTE LOCKING KIT FOR CANOPY Ensure the latch reaches 2nd stage position, 2ND STAGE as shown and the striker is central inside the latch. 1ST STAGE Diagram: 22 - CHECK LATCH Fit the handle to the lock. Check window handle operation. This can be checked with the door open, manually depress latches and activate handle.