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Place these instructions in vehicle's glove box after installation is complete
Place these instructions in vehicle's glove box aft f f er installation is complete
Care Instructions:
WARNING!
When in the closed position, Aluminium Tonneau Cover must be latched and tailgate must be closed.Failure to do so could result in
unexpected opening of the Tonneau Cover from sudden wind gusts or driving conditions, which could cause damage to the vehicle
and/or your Aluminium Tonneau Cover.
Secure any items tall enough to strike the Tonneau Cover lock mechanism.
DO NOT close the Tailgate when the Aluminium Tonneau is in the closed position, as damage may occur to the vehicle and/or your
Tonneau Cover.
Do not operate vehicle while cover is open.
MAINTENANCE:
- Avoid the use of chemicals to clean painted surfaces, wash regularly with car wash detergent, hose off and chamois dry. Aluminium
top sheet finish can be maintained with briteshine polish or similar. Un-maintained product i.e. surface finish degradations not covered
by warranty.
- The gas struts are self lubricating and should only be cleaned occasionally with a damp cloth. Premature seal failure will result if
solvents or lubricants are used to clean struts.
- Gas struts must be connected with the cylinder (wide) end to the Aluminium Tonneau Cover or Warranty is Void.
- The locking mechanisms and latches only require occasional lubrication with Graphite Powder.
- DO NOT use any other lubricants or oils. Using alternative products will VOID Warranty.
- All installation hardware and fasteners must be checked every so often for tightness.
TONNEAU COVER - IMPORTANT:
- Read instructions carefully before installation. It is strongly recommended that installation is conducted by a qualified mechanic.
- This product must be installed exactly as specified in these instructions. Failure to do so may result in improper fit and/or retention.
- Do not stand/sit or rest heavy objects on Tonneau Cover.
- Humans or animals are not to be under the closed Tonneau Cover at any time.
- Securely latch Tonneau Cover before operating vehicle.
- Do not carry open volatile chemicals with Tonneau Cover installed.
- If contact with volatile chemicals occurs clean Tonneau Cover with mild detergent and water solution.
- Recommend installation by 2 people.
• Fitting Instructions must be given to the end customer to understand correct removal and replacement process onto the vehicle.
AT0021FIc
VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover
Clean Tonneau Cover with a mild
detergent and water solution.
Page 1 of 12
ATC0021 (silver) ATC0002 (Black)
Installation Time: Approx . 60 Minutes
Do not use abrasive
cleaners or solvents.
14.03.14
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Summary of Contents for EGR ATC0021
- Page 1 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Installation Time: Approx . 60 Minutes Place these instructions in vehicle’s glove box after installation is complete Place these instructions in vehicle’s glove box aft f f er installation is complete...
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Page 2: Required Tools | Equipment
VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Tonneau Cover Assembly x1 Hinge Bracket x2 Striker Bracket x2 Striker x2 M10 Nut x8 M10 Washer x8 Gas Strut x2 Ball Stud x4 M6 Button Head... - Page 3 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 1 Required tools: Masking Tape, Marker Pen and Tape Measure. 1. Clean the top surface of the tub. 2. Apply masking tape on front rail top surface and mark a centre line accurately.
- Page 4 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 4 Required tools: 4mm Allen Key. 1. Position hinge bracket and secure with supplied M6 bolts, washers and nutplate. Finger tighten only. Repeat both sides.
- Page 5 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 7 Required tools: Rivet gun, 13mm spanner and 13mm socket and driver. 1. Install the gas strut bracket with supplied rivets. 2. Install the pivot end ball to the bracket and tighten it to 20.0 Nm...
- Page 6 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 10 Required tools: - 1. While holding the cover up, insert the gas strut ends the brackets, by firmly pushing them in. Step 11 Required tools: - 1.
- Page 7 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 13 Required tools: - 1. While the cover is open, check the front seal’s lip is not trapped between the cover and the front rails by bending it up.
- Page 8 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 16 Required tools: Marker pen. 1. Take the striker bracket and line up the top holes with marked location in the side rail. Mark up the bottom hole location, using the bracket as template.
- Page 9 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 19 Required tools: 17mm spanner, 17mm socket and driver. 1. Install the striker to the striker bracket using supplied hardware. 2. The striker should line up with the top surface of the side rails, fine adjustment required.
- Page 10 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 22 (Optional) Required tools: Masking tape, marker pen, and tape measure. 20mm 1. Apply masking tape on both corner of the 580mm tailgate top surface and first 30 mm of inner surface.
- Page 11 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 25 (Optional) Required tools: Rivet gun. 1. Install the tailgate lock brackets with supplied rivets. Step 26 Required tools: - 1. Ensure all the parts are correctly installed.
- Page 12 VW AMRK Dual Cab (1st Gen) - Aluminium Tonneau Cover ATC0021 (silver) ATC0002 (Black) Step 28 Required tools: scissors. 1. Use supplied foam seal to improve weather resistance of the tub when required. Silicone may be applied to seal smaller gaps.